Brock MEYER ENERGY MISER ME1000S Manual Download Page 19

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BROCK® MEYER® Walkways and Ladders

Types of Walkways

MFH1968-5B

Figure 28A.

Three Platforms

First Level Walkway 3121-00052

ONE PLATFORM:

Models ME1000S-1600S

Item

Part No.

Description

Qty.

3121-00031 Walkway Floor Section 52.75''

3121-00032 Handrail

3121-00034 Walkway Arm

3121-00035 Walkway Arm Bracket

3321-00035 Vertical Post 43 1/4''

2320-00004 Bolt, 5/16-18 x 1'' HWH Whizlock

198

2363-00006 Nut, 5/16''-18 HWH Flange

198

THREE Walkway Assembly 3121-00054

THREE PLATFORMS:

Models ME2400S Standard

and ME1600S, ME1800-2000S Optional

Item

Part No.

Description

Qty.

3121-00031 Walkway Floor Section 52.75''''

3121-00032 Handrail

3121-00034 Walkway Arm

3121-00035 Walkway Arm Bracket

3321-00035 Vertical Post, 43 1/4''

2320-00004 *Bolt, 5/16-18 x 1'' HWH Whizlock

594

2363-00006 *Nut, 5/16''-18 HWH Flange

594

*Located in the Ship Loose Bolt Kit

TWO Walkway Assembly 3121-00053

TWO PLATFORMS:

Models ME1800S-2000S Standard and

ME1000-1600S Optional

Item

Part No.

Description

Qty.

3121-00031 Walkway Floor Section 52.75''

3121-00032 Handrail

3121-00034 Walkway Arm

3121-00035 Walkway Arm Bracket

3321-00035 Vertical Post, 43 1/4''

2320-00004 *Bolt, 5/16-18 x 1'' HWH Whizlock

396

2363-00006 *Nut, 5/16''-18 HWH Flange

396

*Located in the Ship Loose Bolt Kit

Figure 28B.

Five Platforms

Summary of Contents for MEYER ENERGY MISER ME1000S

Page 1: ...MEYER Tower Dryer ME1000S SG ME2650S SG MFH1968 5B May 2014 WALKWAYS and LADDERS...

Page 2: ...use an adequate fall restraint or fall arrest system with a lifeline and harness tied to a secure point A proper fall arrest system should withstand 5 400 pounds 2449 kg of stress to prevent falling A...

Page 3: ...ges 36 Outside Ladder Package Kit Numbers Chart 37 ME1000S with 1 Level Catwalk 3121 00084 38 ME1200S with 1 Level Catwalk 3121 00085 39 ME1200S with 2 or 3 Level Catwalks 3121 00163 40 ME1400S with 1...

Page 4: ...have been capi talized throughout this Manual to call attention to them Parts and basic components are identified in Figures and their accompanying Tables as Items with a black number in white circle...

Page 5: ...etween Side Rails 8 Discard and replace the Ladder if it is exposed to fire or damaging chemicals 9 Never use the Ladder as a horizontal platform plank or material hoist 10 Never apply a side load Nev...

Page 6: ...1 00120 pages 20 21 cannot be installed until the Tower is raised to vertical Cage sections are not pre installed Hardware is located in the Ship Loose Bolt Kit Refer to pages 25 35 for installation o...

Page 7: ...Check these Brackets for tightness when the Dryer is onsite Order of Walkway Installation Walkway Arm Brackets Walkway Arms Floor Sections Vertical Posts Handrails See common parts on page 17 Figure 6...

Page 8: ...ead Bolts Secure with Flange Nuts Continue installing Arms around the Tower Remaining Arms must be installed after the Tower is raised to vertical All Arms must remain loose until all Walkway Floor Se...

Page 9: ...e Tower Is on the Tower Trailer MFH1968 5B 9 2 Figure 10 Walkway Arm Installation 2 3 2 Item Description 1 Walkway Arm Bracket 2 Walkway Arm 3 Stringer 4 5 16 x 1 HH Bolt galv 5 5 16 Flange Nut 2 3 Wh...

Page 10: ...y around the Tower Figure 11 Floor Sections Attach Walkway Floor sections Drop in 5 16 x 1 galvanized Hex Head Bolts heads on top of the Walkway Secure with Flange Nuts underneath Be sure the Floor Pa...

Page 11: ...OWER TOP 4 5 1 TOP VIEW Figure 13 Connect Adjacent Floor Sections 4 5 Connect adjacent Floor Sections around the Tower as far as there is clearance to do so TOWARD TOP UNDERSIDE VIEW Detail Detail Ite...

Page 12: ...e Post same hardware Repeat Handrail installation all the way around as far as you can Upright Posts Attach the Upright Posts to the outer ends of the Walkway Arms with four 4 1 bolts Secure with Flan...

Page 13: ...ckets with Locking Clips Figure 16 Locate Pre Installed Ladder Brackets and Ladder Sections on the Tower Detail Figure 17 Slide Ladder Sections Through Brackets Slide new Ladder Sections through the L...

Page 14: ...to the Ladder rail on each side with Locking Clips Attach the Hoop Halves in the middle front with hardware from the Bolt Kit See Details on pages 30 32 Secure Ladder Sections with Locking Clips in th...

Page 15: ...ts On the ME1000S through 1600S Models the Tower Module and Roof Module are shipped pre assembled together and as one unit on the Tower trailer Some Eave Platform assembly can be done while the lift t...

Page 16: ...of Walkways Figure 22 Eave Platform 2 Floor Sections 3121 00175 Figure 23 Partial Walkway 3 Floor Sections 3121 00120 5 11 11 2 3 3 12 12 1 1 1 1 2 7 8 4 4 11 11 6 6 9 9 4 4 3 3 12 12 12 10 10 2 Figur...

Page 17: ...2 7 3121 00172 Brace Roof Handrail RIGHT 25 1 8 3121 00173 Brace Roof Handrail LEFT 25 not shown 1 9 3121 00174 Platform Roof Mount 2 10 3121 00183 Rail TPH 33 3 8 2 11 3321 00046 Endrail Handrail Ex...

Page 18: ...ways on each different MEYER model 1 1 1 3 4 2 Item Part No Description Qty 1 3121 00031 Walkway Floor Section 52 75 11 2 3121 00032 Handrail 24 3 3121 00034 Walkway Arm 12 4 3121 00035 Walkway Arm Br...

Page 19: ...o Description Qty 1 3121 00031 Walkway Floor Section 52 75 33 2 3121 00032 Handrail 72 3 3121 00034 Walkway Arm 36 4 3121 00035 Walkway Arm Bracket 36 12 3321 00035 Vertical Post 43 1 4 36 14 2320 000...

Page 20: ...the first Walkway Arm Hardware is located in the Ship Loose Bolt Kit The End Brace of the left Walkway Floor Panel will mount just outside the Ladder rail below the Hi Limit Box There will be ten 10...

Page 21: ...0035 Walkway Arm Bracket 5 5 3121 00055 Walkway Arm Bracket LONG 2 11 3321 00046 Endrail Handrail External 4 12 3321 00035 Vertical Post 43 1 4 14 2320 00004 Screw 5 16 18 x 1 HWH 15 2363 00006 Nut Fl...

Page 22: ...21 00031 Walkway Floor Section 52 75 2 2 3121 00032 Handrail 6 3 3121 00034 Walkway Arm 4 4 3121 00035 Walkway Arm Bracket 4 6 3121 00171 Brace Roof Handrail 21 2 7 3121 00172 Brace Roof Handrail RIGH...

Page 23: ...nect the top End Handrail Item 11 to the top of the Brace Install supports for the upright both sides Install the U shaped Roof Mount Bracket Item 9 over the Roof Rib where the electrical conduit rout...

Page 24: ...ugh ME1600S On the MEYER ME1000S through ME1600S Models the Tower Module and Roof Module are shipped pre assembled together and as one unit on the lift truck Some Eave Platform assembly can be done wh...

Page 25: ...ion Rail 54 1 372 O A 9 U 24339 Extension Rail Spacer Tube 10 U 23777 Cage Hoop Half 11 432615 Cage Channel 45 1 143 BUNDLE 292878 12 field cut Cage Channel 22 SHORT not shown 13 U 24021 Cage Hoop Exp...

Page 26: ...ng See Detail B below Top ends of the Side Ladder and Extension Rail are finished with a Ladder Cap Secure as shown in Detail A below adding a 16 ga Washer Item 38 Use a 5 16 x 1 1 2 HHBS Bolt Item 33...

Page 27: ...and Locking Clip Item 1 as shown in Detail D above Bottom ends of Braces connect to the Roof Module Field drill Use a 5 16 x 3 4 HHBS Bolt Item 31 on top with a Weatherseal Washer Item 44 between the...

Page 28: ...t side up at the bottom of each Ladder section Item Part No Description 4 varies Side Ladder 5A 3121 00169 Ladder Bracket LEFT Top 5B 3121 00168 Ladder Bracket RIGHT Top 17 varies Grain Sampler Tube T...

Page 29: ...from the left right LEFT Ladder Brackets attach at the 3rd and 4th Brackets holes from the Wall post RIGHT Ladder Brackets attach at the 7th and 8th holes 4 Figure 39 Outside Ladder Brackets Item Part...

Page 30: ...Hex Head Bin Seal Bolts Bolt heads inside and 5 16 Hex Nuts leaving a Bolt out of the center hole Tighten Bolts from the head side Connect the Hoop ends to the front side of the Ladder Extension Rail...

Page 31: ...ield cut Channels as needed Item Part No Description 1 U 23779 Locking Clip Assembly 3 U 23774 Ladder Rail Splicer 4 varies Ladder Section 6 U 24016 Ladder Cap 10 U 23777 Cage Hoop Half 11 432615 Cage...

Page 32: ...k edge next to the bin wall of the Ladder Rail with a Locking Clip Assembly with Bolt Heads inside FRONT VIEW 35 31 Figure 44 Bottom Flared Section 1 32 4 11 10 1 32 4 10 TOP HOOP CONNECTION DETAIL FL...

Page 33: ...968 5B 33 Outside Bottom Ladder May Be Pre Installed The Ladder section on the Unload Base Module will be needed for access throughout the installation Figure 44 Bottom Ladder at Unload Module Figure...

Page 34: ...18 x 5 8 Hex Head Bolt Gr 5 6 8 39 20072 5 16 18 x 3 4 Bin Seal Bolt Gr 8 2 2 9 39 20024 5 16 18 Lock Nut 12 1 Bolt the Upper and Lower Hinge Assemblies Item 2 to the Door Item 1 with two 5 8 Carriag...

Page 35: ...lock close the Door Insert a padlock or locking device not provided 1 5 2 6 9 7 9 3 FRONT VIEW 5 7 8 Item Part No Tie Back Hardware Qty B Dryer Sidewall 1 D Door open 1 1 3 11214 Chain 2 2 4270 S Hook...

Page 36: ...y 3121 00165 ME1400 with 2 or 3 Level Walkways 3121 00166 ME1600 with 1 Level Walkway 3121 00087 ME1600 with 2 or 3 Level Walkways 3121 00112 ME1800 with 2 Level Walkways 3121 00088 ME1800 with 3 Leve...

Page 37: ...16 26 30 28 2320 00004 Bolt 5 16 18 x 1 HWH Whizlock zc 4 4 8 8 8 12 8 12 8 12 12 12 16 16 Additional quantities in Ship Loose Bolt Kit below Ship Loose Kits U 23777 Cage Hoop Half 16 18 18 22 20 24...

Page 38: ...U 00005 5 1 524 Ladder Section 4B U 00005 5 1 524 Ladder Section called out loose assy 6 U 23777 Cage Hoop Half 7 432615 Cage Channel 45 1143 8 Cage Channel 22 9 U 24021 Cage Hoop Expander 10 varies...

Page 39: ...der Bracket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside ladder Figure 53 Ou...

Page 40: ...r Bracket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside ladder Figure 54 Outs...

Page 41: ...121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside ladder Figure 55 Outside Ladders an...

Page 42: ...1 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder Figure 56 Outside Ladders and...

Page 43: ...de Ladder Bracket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder Figure...

Page 44: ...00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder Figure 57 Outside Ladders and Ca...

Page 45: ...Expander 10 varies Side Ladder Bracket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varie...

Page 46: ...C 4B 4C SHIP LOOSE All Ladders Brackets and Splices from this point DOWN BOTH SIDES 4B 4A ME1800S Item Part No Description 4A Ladder Section 4 4B U 00005 5 1 524 Ladder Section 4B U 00005 5 1 524 Ladd...

Page 47: ...s Side Ladder Bracket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder Fi...

Page 48: ...ket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder Figure 61 Outside La...

Page 49: ...10 varies Side Ladder Bracket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside L...

Page 50: ...Expander 10 varies Side Ladder Bracket 20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varie...

Page 51: ...0052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder ME2400S 5 Catwalks Figure 64 Outside Ladders and Cages on ME240...

Page 52: ...al Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder NOTE This group of Ladder and Safety Cage p...

Page 53: ...20 3121 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder NOTE This group of Ladde...

Page 54: ...21 00120 Partial Walkway 21 3121 00052 Full Walkway 22 3121 00175 Eave Platform 23 3121 00034 Walkway Arm 24 Walk Through 25 Leg 1 Ladder Position 26 varies Inside Ladder NOTE This group of Ladder and...

Page 55: ...nnecting Brackets to maintain SAFETY Failure to follow specific Hardware instructions during assembly could result in serious operator injury and or structural damage Inside Ladder Installations 5 Att...

Page 56: ...on through the Inside Service Platform opening in the Tower Figure 69 Inside Ladder Through the Service Platform Opening Figure 70 Inside Ladder with Cage Figure 71 Rails at Service Platform Ladder Ac...

Page 57: ...ide Service Platform and where the Inside Ladder must be mounted is a difficult reach take a 2 or 3 stepladder up with you to help make the task easier Pre Installed Inside Ladder Sections Figure 72 T...

Page 58: ...5 5 U 00004 4 Ladder Assembly 2 2 2320 00004 Bolt 5 16 18 x 1 HWH Whizlock 22 2320 00010 Bolt 5 16 18 x 5 8 Hex Fla 24 28 36 44 40 36 34 34 2363 00006 Nut 5 16 18 Flange HWH Serr 36 44 56 68 60 56 52...

Page 59: ...r Chord 12 3 U 00003 3 914 Ladder Section 4 U 00004 4 1 219 Ladder Section 5 U 00005 5 1 524 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 23779 Locking Clip Assembly 10 Ladder should be as cl...

Page 60: ...1 3121 00122 Ladder Chord 10 2 3121 00119 Ladder Chord 12 4 U 00004 4 1 219 Ladder Section 5 U 00005 5 1 524 Ladder Section 6 U 00006 6 1 829 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 2377...

Page 61: ...121 00122 Ladder Chord 10 2 3121 00119 Ladder Chord 12 4 U 00004 4 1 219 Ladder Section 5 U 00005 5 1 524 Ladder Section 6 U 00006 6 1 829 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 23779 L...

Page 62: ...rd 10 2 3121 00119 Ladder Chord 12 4 U 00004 4 1 219 Ladder Section 5 U 00005 5 1 524 Ladder Section 6 U 00006 6 1 829 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 23779 Locking Clip Assembly...

Page 63: ...2 3121 00119 Ladder Chord 12 4 U 00004 4 1 219 Ladder Section 5 U 00005 5 1 524 Ladder Section 6 U 00006 6 1 829 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 23779 Locking Clip Assembly 10 La...

Page 64: ...3121 00119 Ladder Chord 12 4 U 00004 4 1 219 Ladder Section 5 U 00005 5 1 524 Ladder Section 6 U 00006 6 1 829 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 23779 Locking Clip Assembly 10 Lad...

Page 65: ...524 Ladder Section 6 U 00006 6 1 829 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 23779 Locking Clip Assembly 10 Ladder should be as close as possible to the Plenum Access Door without inter...

Page 66: ...dder Section 6 U 00006 6 1 829 Ladder Section 7 3121 00170 Inside Ladder Bracket 8 U 23779 Locking Clip Assembly 10 Ladder should be as close as possible to the Plenum Access Door without interference...

Page 67: ...BROCK MEYER Walkways and Ladders Diagrams Inside Ladders MFH1968 5B 67...

Page 68: ...sly sold Thank You The employees of BROCK GRAIN SYSTEMS would like to thank you for your recent BROCK purchase If a problem should arise your BROCK dealer can supply the necessary information to help...

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