Broce FMJ470 Operation & Maintenance Manual Download Page 52 | Manualshive

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WARNING:

Cancer

and Reproductive Harm

www.P65Warnings.ca.gov

52

BROCE FMJ470

Broom

Motor

Flow

Divider

Tank

Steering

Orbitrol

Ta

nk

5 Spool Valv

e

Broom Valv

e

Tank

From

Au

xiliary

Pump

To Oil Cooler

From

Foot

Peda

l

Broom Lift

Cyl.

Broom Slide Shift Cyl.

Tank

1

2

3

4

5

6

6

7

8

9

10

11

12

13

14

15

16

From

Brake Peda

l

24

33

32

To

St

eering

Cylinders

SCHEMATICS

(Hydraulic Diagram)

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Summary of Contents for FMJ470

Page 1: ...Construction Sweeper Broce Manufacturing Co Inc 1460 South 2nd Avenue Dodge City KS 67801 PHONE 580 227 3711 FAX 580 227 2165 parts brocebroom com M F 7 00 AM 6 00 PM CST 1 866 283 2759 www brocebroom...

Page 2: ......

Page 3: ...the date of delivery to the Dealership I hereby acknowledge acceptance of above and conditions in the Warranty Policy Purchaser Owner ___________________________________________________________ Dealer...

Page 4: ......

Page 5: ...fective parts lost time or expense which may have accrued because of said defects In no event shall Broce Manufacturing s total liability hereunder exceed the product purchase price Many components us...

Page 6: ...ations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe operation of servicing of all equipment with which the em...

Page 7: ......

Page 8: ...17 SWEEPING CORE 18 BROOM 19 DISPLAY SCREEN BUTTON NAVIGATION 20 SCREENS 21 23 HYDRAULIC TEMP SCREEN 24 25 HYDRAULIC SYSTEM 27 30 MAINTENANCE ENGINE AIR CLEANER 31 CABIN AIR CLEANER 32 SERVICESCHEDUL...

Page 9: ...r and Reproductive Harm www P65Warnings ca gov 9 BROCE FMJ470 A C WARRANTY 42 BROOM WAFER REPLACEMENT 43 44 TROUBLESHOOTING 45 48 SCHEMATICS Wiring Diagram 49 51 SCHEMATICS Hydraulic Diagram 52 56 TAB...

Page 10: ...UAL AVOID ACCIDENTS Most accidents whether they occur in industry on the farm at home or on the high way are caused by the failure of some individual to follow simple and fundamental safety rules or p...

Page 11: ...ned to be used together to prevent operator injury in the event of an accident The seat belt must be worn at all times in order to hold the operator in place so that the roll bar can protect the opera...

Page 12: ...from the sweeper The sweeper can throw small rocks and other objects several feet This debris can cause serious injury to peo ple and damage to property Always check that the area around and in front...

Page 13: ...specifications Specification Sheet Engine Horsepower 74 HP Machine Length 17 3 Machine Weight 8 200 lbs Machine Weight with Water 9 452 lbs Brush Diameter 10 1 4 ID x 32 OD Broom Length 8 Broom Drive...

Page 14: ...Multifunctional Medium 2 Diesel ETHYLENE GLYCOL 50 50 MIX API Classification CI 4 CE or CD CCMC Specification D4 or D5 85 140 Gear Lube Quantity 25 Gal 30 Gal 2 5 Gal 10 Qts 5 9 Qts 2 Quarts is appro...

Page 15: ...the distance the pedal is depressed and the throttle position The pedal will return to neutral when the pressure is released Familiarize yourself with the following controls before operating this mach...

Page 16: ...ndshield wipers reverse alarm horn etc must be in operating condition 6 Test brakes before operating this machine Refer to BRAKES area in the MAINTENANCE Section in this manual for details 7 Check wat...

Page 17: ...ted to obtain desired travel speed Do not over speed Although a high rate of travel is available with a Broce Broom we caution all operators to use good judgment especially on rough terrain If the con...

Page 18: ...e optimum broom height for most sweeping conditions Using the proper height will also extend the life of the broom ANGLE OPERATION OF BROOM The broom core may be set at any angle from 37 left to 37 ri...

Page 19: ...sweeping area with the broom In areas where the dirt is caked try to clean it by going over it a second or third time When changing the direction of travel allow the machine to come to a complete stop...

Page 20: ...available for the screen being displayed Function Keys The function keys correspond to the soft key commands and allow selections to be made accordingly MENU Key Pressing the MENU key at any time dis...

Page 21: ...w P65Warnings ca gov 21 BROCE FMJ470 Fuel Level Engine Temperature Tachometer RPM Gauge Engine Power Running Hours DISPLAY SCREEN Main Screen Hydraulic Temperature Hydraulic Pressure Battery Power Gal...

Page 22: ...DISPLAY SCREEN Additional Screens Service Reminder Screen This screen show how many hour each filter has been used Please referance the manual when to change each one Active Faults Screen This screen...

Page 23: ...P65Warnings ca gov 23 BROCE FMJ470 DISPLAY SCREEN Additional Screens Historic Faults Screen This screen shows the history of all faults that have been displayed since the machine has been running and...

Page 24: ...gs ca gov 24 BROCE FMJ470 DISPLAY SCREEN Hydraulic Temp Hydraulic Temperature Hydraulic Temperature The hydraulic temperature should not exceed 210o F If the temperature exceeds 210o F you will receiv...

Page 25: ...c fluid under pressure can cause skin injection injury If you suspect an injury no matter how minor it may seem get medical attention immediately Failure to do so can lead to gangrene and loss of limb...

Page 26: ......

Page 27: ...lizes a Rexroth variable displacement piston pump and a fixed dis placement piston motor Oil supplied from the reservoir passes through a 10 mi cron filter with a bypass setting of 3 psi before enteri...

Page 28: ...to the right will angle the core to the right and movement to the left will angle the core to the left Brush Rotation The Broom Switch must first be turned on The Broom Control Dial can be adjusted t...

Page 29: ...r Two 2 X 6 double acting cylinders Brush Function Valve The brush function valve is a five spool mono block design that receives its oil supply from the steering unit power beyond port Lift Cylinder...

Page 30: ...ity lockable cap sight level indicator with thermometer The reservoir outlet feeds two suction filters Hoses Adapters All hose adapters are boss O ring flat face in the cylinders valves steering unit...

Page 31: ...will briefly mention those which should be standard on all equipment When the clear ring on the Service Indicator turns red the air filter must be replaced immediately The air cleaner is one of the mo...

Page 32: ...TENANCE CABIN AIR CLEANER Inspect the service indicator daily Cabin Air Filter Inspect the service indicator daily When the clear ring on the service indicator turns red the air filter must be replace...

Page 33: ...e of the hydraulic tank When it is time to add or replace oil in the system refer to the Machine Specifications section for recommended hydraulic oil specifications Periodically check all hydraulic ho...

Page 34: ...ther causing both the engine and hydraulic system to operate at higher than acceptable temperatures Use water or compressed air directed from the engine side of the radiator to remove dirt build up Th...

Page 35: ...les Lube upper and lower mounts steering shaft tie rod ends on both on both steering cylinders and the axle pivot every 10 hours of operation Side Shift Lubricate the upper and lower pivots bosses eve...

Page 36: ...oil every 1000 hours of operation Core Brush Bearing This is a sealed bearing and may require no lubrication throughout its service life If lubrication is deemed necessary however no more than one sh...

Page 37: ...ng Cylinder Mount 1 Lubricate O Core Brush Bearing 1 Lubricate O Brakes This machine is equipped with self adjusting front wheel hydraulic brakes with a mechanical parking brake The operation of the b...

Page 38: ...mandrel The direct drive core is preset at the factory and does not normally need adjusting unless the drive hub begins to show uneven or excessive wear To adjust remove the broom from the machine and...

Page 39: ...separate manual which is furnished by the engine manufacturer Tires Inflate tires to manufacturer s recommended pressure as specified on the tire sidewall This will provide the longest tire life A lo...

Page 40: ...ing air pressure DO NOT USE WATER OR PRESSURE WASHER 6 Inspect hose and wire harness for proper routing Leaks and wear 7 Cabin return air filter is located on the left hand side of the seat base Inspe...

Page 41: ...al in temperature at the point of restriction LOW LOW 1 Possible restriction between drier and suction side of compressor 2 Low refrigerant charge _ bubbles in sight glass 3 Restriction at drier or ex...

Page 42: ...__________________________ __________________________________________________________________ __________________________________________________________________ Ambient temperature after repairs are m...

Page 43: ...toward the rear of the machine and slide it out from under the sweeper Clean the spindle from the lock ring out using an emery cloth or sandpaper Loosen the setscrew and remove the lock ring and pillo...

Page 44: ...the core resting on the ground slide the stand off of the spindle and tighten the end cap in the same fashion as before Using emery cloth or sandpaper clean both spindles to remove any burs or tar whi...

Page 45: ...roke When slight positive down pressure is applied to the broom core the shift cylinder performance should improve slightly but the lift cylinder performance will remain basically unchanged As more do...

Page 46: ...rnal leakage in motor 1 Raise Broom Make two passes 2 Raise Broom Make two passes 3 Check system pressure 4 Check relief valve 5 Replace hub and or motor 6 Follow steps 1 5 If all checks out replace m...

Page 47: ...leak 1 String line wrapped around shaft 2 Over use of positive down pressure feature Too much side load 3 Core misaligned 1 Remove string line and reseal motor 2 Reseal motor Instruct operator to use...

Page 48: ...lve stuck open 2 Weak pump 1 Check relief valve 2 Check system pres sure No hydraulic power including steering but hy drostatic system seems OK 1 Bad gear pump 1 Replace gear pump No hydraulic power i...

Page 49: ...p Alarm Relay Red White Yellow To Wiper Motor To Wiper Motor Green White Red White Yellow To Washer Pump Red Drivers Seat Compressor To Broom Water Pump Broom Water Cont White Orange White Red Dark Gr...

Page 50: ...Thermostat Water Valve Potentiometer AC Switch Fan Switch Compressor Relay High Speed Fan Relay Fan Speed Resistor Motor Blower Assembly Red Black Harness To Water Valve Power In From OEM Wire KEYED...

Page 51: ...5 A 10 A 10 5A 10 A 10 A 10 A 10 A 7 5 A 7 5 A 1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 6 5 4 BAT ST A C C IG N A B D H F E G J C B C A 1 4 2 5 3 6 250 AMP R4 75A Relay 1 2 3 4 5 6 7 8 9 10 1112 13 14 1516 17...

Page 52: ...tor Flow Divider Tank Steering Orbitrol Tank 5 Spool Valve Broom Valve Tank From Auxiliary Pump To Oil Cooler From Foot Pedal Broom Lift Cyl Broom Slide Shift Cyl Tank 1 2 3 4 5 6 6 7 8 9 10 11 12 13...

Page 53: ...BROCE FMJ470 Auxiliary Pump Filter Primary Pump Filter Hydraulic Tank Tank Return Filter From Broom Valve 2 From Primary Pump To Primary Pump To Flow Divider From Driver Side Steering Cylinder 23 Aux...

Page 54: ...er and Reproductive Harm www P65Warnings ca gov 54 BROCE FMJ470 Steering Orbitrol Tank To 5 Spool Valve To Hydraulic Tank 8 7 32 33 26 34 9 Tank Return Filter Driver Side Steering Cyl SCHEMATICS Hydra...

Page 55: ...www P65Warnings ca gov 55 BROCE FMJ470 To Flow Divider To Broom Valve Drive Motor Brake Pedal To Brake Line 16 17 17 18 19 20 21 22 9 From Primary Pump Filter To Hydraulic Tank Primary Pump Foot Pedal...

Page 56: ...513370 Side Shift Hose Assembly Piston Side 1 16 513386 Foot Valve Tank Return Hose Assembly 1 17 513360 Drive Motor Hose Assembly 2 18 513378 Drive Motor Tank Return Hose Assembly 1 19 513410 Brake...

Page 57: ..._________________________________________________________________ ___________________________________________________________________________ __________________________________________________________...

Page 58: ...attery posts terminal and related accessories contain lead and lead compounds chemicals know to the State of California to cause cancer birth defects and other reproductive farm Wash hands after handl...

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