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Fans

Blower wheels and fan housing should be checked for

dirt build-up. If they appear dirty, it may be necessary to
remove the blower assembly and then vacuum the dust
out through the fan mouth. See figures 3 and 4 for instruc-
tions on removing the blower assembly.

System Operation Check

Verification of all control modes should be checked to

ensure proper operation. Refer to the Controls Section,
Sequence of Operation.

Testing and Replacement of the Damper Actuator

Check damper operation by switching between LOW -

COM or HIGH - COM on the dry contact terminal or by
switching through the modes on the optional remote wall
control. If the damper does not respond in one or both
directions, check all connections. 

700 cfm ONLY:

Check for 24 volt output between the

White/Red and the White/Orange wires at the damper
motor. If 24 volts can be measured at the damper motor,
the problem is either in the connections, the frost control
relay or the main circuit board.

600/1

150

 cfm ONLY:

(

CAUTION:

120 VAC) With the unit

powered but off, check for 120 volt output across the
white/black wires. If 120 volt can be measured at the
motor, replace the motor. If 120 volt cannot be measured
at the motor, check for 120 volts across pins J1-9 and
J1-1 at the printed circuit board.

Main Circuit Board Replacement

The main circuit board must be replaced if an electronic

problem arises. For example, the unit suddenly stops, the
unit stays in frost control mode all the time or if control
functions are not working properly.

Ensure that power is reaching the board. Test the

blower motors and damper actuators for operation when
directly connected to the appropriate power voltage. If the
motor and damper actuators function normally, replace
the main circuit board.

Motor and Blower Removal and Installation

Disconnect power from the unit. To determine if the fan

motor is burned out, disconnect the four-wire service con-
nector between the motor and cabinet. Connect the motor
directly to a 120 volt power source with an electrical cable
as follows:

If the motor functions normally, there is a problem with

the wiring connections or the main circuit board. Check all
wiring and replace main circuit board if necessary.

If the blower does not run, it must be replaced. To

replace the motor, remove the flat plate heat exchanger
from the unit. Disconnect the four-wire service connector
from the unit. Remove the fasteners holding the motor
assembly in place. Lift the assembly up and out, using
one hand under the motor and one hand to steady it.
Remove the assembly carefully from the unit to avoid
damage to the insulation, shelf, etc. Install the repaired
motor assembly by following these instructions in reverse.

WARNING

Hot water and strong cleaning agents could damage
the polypropylene heat exchanger. Ensure the heat
exchanger is returned to the unit in the correct orienta-
tion. Use the sticker as a guide.

Figure 4: Blower Assembly Removal

700 cfm

RED + WHITE

Low speed

BLUE + WHITE

Medium speed

BLACK + WHITE

High speed

Capacitor

Locking Plate

Remove these

two screws

Service

Connector

Thumbscrew

Figure 3: Blower Assembly Removal

600 cfm and 1

15

0 cfm

- 7 -

Summary of Contents for HRV1150

Page 1: ...Installation Operation and Maintenance Instructions HRV650 HRV700 HRV1150 HRV1150...

Page 2: ...t and Balancing Flow Station Positions 5 Balancing Procedure 6 System Service Bi Monthly Maintenance 6 Annual Maintenance 6 Appendix A Mounting Diagrams 8 Appendix B Unit Dimensions 9 Appendix C Flow...

Page 3: ...talling the unit keep in mind that access to the control panel may be required Supply and exhaust ducts to outside may have 1 to 2 25 to 51mm of insulation on them Rubber vibration isolation may be re...

Page 4: ...s to be used ensure not to solder to the 3 4 19mm coupler while it is attached to the plastic drain fitting as deformation may occur Ensure adequate slope is present to allow good drainage minimum 1 4...

Page 5: ...Remote Wall Control Optional Remote mounted wall control options are solid state controls that can be used to control the ventilators from a remote location The connection from the ventilator to the...

Page 6: ...able Under normal conditions it is recommended that they be cleaned every two months More frequent cleaning may be required under extremely dirty operating conditions Use a vacuum cleaner to remove th...

Page 7: ...rol functions are not working properly Ensure that power is reaching the board Test the blower motors and damper actuators for operation when directly connected to the appropriate power voltage If the...

Page 8: ...connection of drain lines with adequate slope for drainage Wooden Curb Supplied by others Bolt to Floor Rubber Vibration Isolator Supplied by others U Channel Supplied by others 3 8 10mm Threaded Rod...

Page 9: ...uction is required for removal of heat recovery cores fans etc The access door can be removed from the cabinet with only 2 000 51 of clearance CONTROL PLATE ACCESS DOOR HEAT RECOVERY CORE REVERSED DOO...

Page 10: ...15 000 381 clearance from any obstruction is required for removal of heat recovery cores fans etc The access door can be removed from cabinet with only 2 000 51 of clearance 8 000 203 8 000 203 14 10...

Page 11: ...ruction is required for removal of heat recovery cores fans etc The access door can be removed from the cabinet with only 2 000 51 of clearance EXHAUST AIR SUPPLY AIR LEFT SIDE VIEW Dimensions in are...

Page 12: ...81 clearance from any obstruction is required for removal of heat recovery cores fans etc The access door can be removed from cabinet with only 2 000 51 of clearance REVERSED DOOR OPTION EXHAUST AIR T...

Page 13: ...203 15 250 387 2 000 51 LINE VOLTAGE IN NOTE A minimum of 12 000 305 clearance from any obstruction is required for power hook up low voltage remote connection and control panel access NOTE A minimum...

Page 14: ...Option Exhaust Air From Building Fresh Air From Outside Min 8 203mm Optional Canvas Vibration Isolator Min 12 305mm Min 12 304mm Flow Measuring Station FMS Balancing Damper not supplied Canvas Vibrati...

Page 15: ...1 25mm Min 3 76mm Plastic Drain Fitting To Drain Copper or Plastic Pipe Min 3 76mm Min 1 25mm 3 4 NPT Coupler Water Trap Plastic Hose To Drain NOTE All hose pipe and couplers to be supplied by others...

Page 16: ...12 VDC Low Voltage Controls All other terminals are dry contacts Low voltage terminal control consists of the following Wall Control 4 wire LVT 24 gauge minimum Occupied Night Setback Timer Sensor 24...

Page 17: ...trol and 24VAC power supply Use of 24VAC circuit requires isolating contacts ex thermostat to prevent interconnection of Class 2 outputs Occupancy control is achieved by connection to the terminal int...

Page 18: ...PJ2003 PJ2014 PJ1007 PJ1001A UCB1021 CR1029 CR1023 1 2 3 4 5 6 A B COM NC NO PJ2011 PJ1001 CR1024 CR1026 1 0 4 8 2 6 1 0 4 8 2 6 FILTRAN NOTE Low speed motor selection may be replaced by medium speed...

Page 19: ...472 9 9 14 1 15 7 7 4 11 7 13 3 5 0 9 3 10 9 2 6 6 9 8 5 0 2 4 4 6 1 900 425 8 5 12 4 13 8 6 4 10 2 11 7 4 3 8 1 9 6 2 2 6 0 7 5 0 1 3 9 5 4 800 377 7 0 10 4 11 7 5 2 8 6 9 9 3 4 6 8 8 2 1 7 5 0 6 4...

Page 20: ...st air Check filters and heat exchangers for blockage Check balance of airflows Outdoor temperature very cold Install electric duct heater if necessary Unit makes annoying noise Blower wheel out of al...

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