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NOTE:

When grilling in cooking chamber, another charcoal grate will be
required for this procedure. A charcoal grate may be ordered
directly from Brinkmann by calling 1-800-468-5252.

WARNING:

A metal bucket or tin can must be placed under the grease hole
at all times to catch grease and/or ashes. Check grease level in
bucket or tin can often and empty or change when 

w

full. Use

extreme caution as bottom of cooking chamber, container and
contents will be hot.

Step 1

Remove cooking grills from cooking chamber and set aside. Place two
charcoal grates in bottom of cooking chamber.

NOTE:

When grilling in cooking chamber, another charcoal grate will be
required for this procedure. A charcoal grate may be ordered
directly from Brinkmann by calling 1-800-468-5252.

Step 2

Follow instructions below carefully to build a fire in the cooking chamber.
You may use charcoal and/or wood as fuel in the Pitmaster Deluxe (see
“Adding Charcoal/Wood During Cooking” section of this manual).

If using a Charcoal Chimney Starter, follow all manufacturer’s warnings
and instructions regarding the use of their product. Open the firebox air
vent approximately 1" to 2" and smokestack damper halfway. Carefully
place 8 to 10 pounds of hot coals in center of charcoal grates in cooking
chamber. Using long cooking tongs, carefully spread briquets evenly on
the charcoal grates, one to two layers thick.

NOTE:

To extend the life of your smoker, make sure that hot charcoal and
wood do not touch the walls of the cooking chamber.

IF USING CHARCOAL CHIMNEY STARTER, PROCEED TO STEP 5.

If you choose to use charcoal lighting fluid, ONLY use charcoal lighting
fluid approved for lighting charcoal. Do not use gasoline, kerosene,
alcohol or other flammable material for lighting charcoal. Follow all
manufacturer’s warnings and instructions regarding the use of their
product. Place 8 to 10 pounds of charcoal in center of charcoal grate in
cooking chamber.

WARNING:

Never use charcoal that has been pre-treated with 
lighter fluid. Use only a high grade plain charcoal or
charcoal/wood mixture. 

Step 3

Saturate charcoal with lighting fluid. With lid open, wait 2 to 3 minutes to
allow lighting fluid to soak into charcoal. Store charcoal lighting fluid
safely away from the grill.

Step 4

Open the firebox air vent approximately 1" to 2" and smokestack damper
half way. Stand back and carefully light charcoal. With firebox and
cooking chamber lids open, allow charcoal to burn until covered with a
light ash (approximately 20 minutes). Charcoal lighting fluid must be
allowed to completely burn off prior to closing firebox and cooking
chamber lid.

WARNING:

Failure to do this could trap fumes from charcoal lighting fluid
in grill and may result in a flash-fire or explosion when lids are
opened.

Grilling In Cooking
Chamber

Placement of Charcoal Grates

12

TIN CAN

METAL BUCKET

Ash Guard

Shield

L-Bracket

Metal Bucket 

(not included)

Ash Guard

Shield

L-Bracket

Tin Can 

(not included)

NOTE:

When grilling in cooking chamber,
another charcoal grate will be required
for this procedure. A charcoal grate may
be ordered directly from Brinkmann by
calling 1-800-468-5252.

Summary of Contents for Pitmaster Delux Charcoal/Wood Smoker

Page 1: ...OWNER S MANUAL ASSEMBLY OPERATING INSTRUCTIONS Deluxe Outdoor Charcoal Wood Smoker Grill WARNING READ AND FOLLOW ALL WARNINGS AND INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY OR PROPERTY DAMAGE ...

Page 2: ... This will allow charcoal lighting fluid to burn off Failure to do this could trap fumes from charcoal lighting fluid in smoker and may result in a flash fire or explosion when lid is opened Never use charcoal that has been pre treated with lighter fluid Use only a high grade plain charcoal or charcoal wood mixture Do not use gasoline kerosene or alcohol for lighting charcoal Use of any of these o...

Page 3: ...g coals and ashes must be removed from smoker Use caution to protect yourself and property Carefully place remaining coals and ashes in a noncombustible metal container and saturate completely with water Allow coals and water to remain in metal container 24 hours prior to disposing Extinguished coals and ashes should be placed a safe distance from all structures and combustible materials With a ga...

Page 4: ...cluded 1 Zinc push nut Smokestack damper 2 Plastic wheel push caps 2 Plastic leg end caps 4 10 24 Screws nuts bolts handle halves to brackets 6 4 x 12 Rear grill support bolts 32 4 Hex nuts 18 4 x w Bolts 26 4 Flat washers 4 4 Lock washers for handles 8 2 Self tapping screws 2 7 16 Flat washers wheels 12 3 16 x 12 Carriage bolts nuts 5 PARTS LIST 1 Cooking chamber 1 Firebox 1 Air vent butterfly da...

Page 5: ...caps into the two legs without the wheel axle Using a block of wood and hammer tap the cap into place Step 3 With the chamber standing on its closed end attach the first two legs without axles to the end closest to firebox opening Align the bolts of one leg with the pre drilled holes in the smoker chamber as illustrated Insert bolts and place a washer then a hex nut over the leg bolts and hand tig...

Page 6: ... attach damper to inside of firebox as illustrated Do not overtighten as this will make the air vent difficult to open and close Step 8 Close firebox lid Carefully place the firebox on top of the large chamber Open firebox lid and align the holes of both chambers and secure with 4 x w bolts Use two flat washers per bolt as illustrated one in the firebox and one in the cooking chamber Step 9 Keepin...

Page 7: ...ole at all times Empty or replace bucket or tin can when w full to prevent spills during removal Making sure metal bucket handle is flush with the back of L bracket Use caution when removing to avoid spilling hot grease NOTE It may be necessary to bend the base of the L bracket up slightly to ensure that metal bucket or tin can is properly secured Step 11 After mounting leg brace open lid and secu...

Page 8: ...ith nuts Step 20 Take one wooden shelf slat and align holes with shelf bracket holes and attach with 3 16 x 12 carriage bolts and nuts Repeat this procedure with the other wooden shelf slat Step 21 Place the charcoal grate in firebox allowing it to rest on the sides of firebox Step 22 Place cooking grills on top of grill support bolts and brackets in cooking chamber Step 23 If you have purchased a...

Page 9: ...tect your smoker from excessive rust the unit must be properly cured and covered at all times when not in use A Pitmaster Deluxe cover may be ordered directly from Brinkmann by calling 1 800 468 5252 Step 1 Lightly coat all interior surfaces of the smoker including cooking grills and charcoal grate with vegetable oil or vegetable oil spray Step 2 Place the charcoal grate in firebox Place cooking g...

Page 10: ...r half way With firebox lid open stand back and carefully light charcoal and allow to burn until covered with a light ash approximately 20 minutes Charcoal lighting fluid must be allowed to completely burn off prior to closing firebox lid WARNING Failure to do this could trap fumes from charcoal lighting fluid in smoker and may result in a flash fire or explosion when lid is opened Step 7 With coa...

Page 11: ... the walls of the firebox IF USING CHARCOAL CHIMNEY STARTER PROCEED TO STEP 5 If you choose to use charcoal lighting fluid ONLY use charcoal lighting fluid approved for lighting charcoal Do not use gasoline kerosene alcohol or other flammable material for lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Place 8 to 10 pounds of charcoal in cen...

Page 12: ...er Step 7 Close firebox and cooking chamber lids Adjust the firebox air vent and smokestack damper to regulate cooking temperature NOTE Do not fully close air vent damper and lids unless trying to cool the smoker down or suffocate a flame Step 8 By closing the air vent and smokestack damper more the burning intensity is slowed and smoke is contained within the cooking chamber imparting more smoke ...

Page 13: ...not touch the walls of the cooking chamber IF USING CHARCOAL CHIMNEY STARTER PROCEED TO STEP 5 If you choose to use charcoal lighting fluid ONLY use charcoal lighting fluid approved for lighting charcoal Do not use gasoline kerosene alcohol or other flammable material for lighting charcoal Follow all manufacturer s warnings and instructions regarding the use of their product Place 8 to 10 pounds o...

Page 14: ...low instructions in the After Use Safety and Proper Care Maintenance sections of this manual Top Cooking Level Grill food in the firebox while smoking food in the cooking chamber Step 1 Follow the same procedure for building a fire in the firebox as outlined in the SMOKING section of this manual Step 2 Wearing oven mitts gloves carefully place a cooking grill in the firebox above the hot coals Pla...

Page 15: ...ays allow liquid to cool completely before handling Do not allow liquid to completely evaporate from water pan Always use a meat thermometer to ensure food is fully cooked before removing from smoker A meat thermometer may be ordered directly from Brinkmann by calling 1 800 468 5252 Smoke Cooking Tips To obtain your favorite smoke flavor experiment by using chunks sticks or chips of flavor produci...

Page 16: ...coals Use cooking tongs to add charcoal and or wood being careful not to stir up ashes and sparks If necessary use your Charcoal Chimney Starter to light additional charcoal and or wood and add to existing fire WARNING Never add charcoal lighting fluid to hot or even warm coals as flashback may occur causing severe burns Step 4 When charcoal is burning strong again wear oven mitts gloves and caref...

Page 17: ...Cover and store smoker in a protected area away from children and pets Cure your smoker periodically throughout the year to protect against excessive rust To protect your smoker from excessive rust the unit must be properly cured and covered at all times when not in use A Pitmaster Deluxe cover may be ordered directly from Brinkmann by calling 1 800 468 5252 Wash cooking grills and charcoal grates...

Page 18: ...3327 0 Deluxe Charcoal Starter The Brinkmann Deluxe Charcoal Starter is the fastest and healthiest way to light charcoal without using lighter fluid Just place crumpled newspaper under the charcoal starter fill with charcoal and light You ll have hot glowing coals in about 15 minutes with no unpleasant fumes to affect the flavor of your food Our unique design allows you to pour the hot coals from ...

Page 19: ... King outdoor smoker models This commercial quality gauge allows you to accurately monitor the internal temperature of the cooking chamber An accurate gauge eliminates the need to check your food constantly If you re serious about smoke cooking you ll want this gauge for your smoker Model 072 0010 0 Heat Shield placement Commercial Quality Meat Thermometer An essential tool when cooking all types ...

Page 20: ...s for your Pitmaster Deluxe under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt will be required The Brinkmann Corporation will not be responsible for any cookers forwarded to us without authorization Pitmaster Deluxe must be returned to the original place of purchase for replacement of the unit EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES N...

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