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7

WARNING

• 

Never use your grill without leak testing all gas connections and hoses. See the section on 
“Leak Testing” in this manual for proper procedures.

The pressure regulator and hose assembly supplied with your gas grill must be used.

• 

DO NOT attempt to connect grill, as purchased for LP (propane) gas, to any other fuel supply 
source such as a natural gas line. 

• 

DO NOT use any other pressure regulator/hose assembly other than the one supplied with your grill. 
Replacement pressure regulator/hose assembly must be part No 155-4220-S, which can be obtained 
by contacting customer service at 800-527-0717.

• 

DO NOT attempt to adjust or repair the regulator. The regulator is designed to operate at a 
maximum output pressure of 11 inches of water column (2.74 kPa).

During assembly and/or replacement of the gas cylinder, keep the gas supply hose free of kinks and/or 
damage.

Visually inspect the hose assembly prior to each use for evidence of damage, excess wear, or 
deterioration. If found, replace the assembly before using your grill. Only the manufacturer’s supplied 
replacement should be used. 

CONNECTING HOSE AND REGULATOR TO AN LP GAS CYLINDER

• 

Ensure the tank valve is 

CLOSED

 prior to connecting the LP gas cylinder to your grill. Turn the 

valve knob clockwise to properly close the valve. Read and follow all instructions and warnings 
on the supply hose safety tags. Read and follow all warnings in this manual concerning the safe 
use of LP gas cylinders and the hose and regulator before connecting cylinder to grill. Read and 
follow all warnings on the LP cylinder.

CONNECTING HOSE AND REGULATOR

1.  Check that the cylinder valve is closed by turning the knob clockwise.

2.  Check that the grill’s burner control knobs are in the “OFF” positions.

3.  Remove the protective plastic cap from the cylinder valve and the connection device.

4.  Hold regulator and insert the nipple of connection device into the LP cylinder valve outlet. Ensure that the 

device is centered properly. 

5.  Turn the large coupling nut clockwise by hand and tighten to a full stop. Take care not to cross thread 

the coupling nut onto the cylinder valve. Do not over-tighten the knob onto the valve. Do not use tools to 
tighten connection.

 

Note: 

If you are unable to make the connection, repeat Steps 4 and 5.

6.  Check that the hose does not contain kinks, does not contact sharp edges, and does not contact 

surfaces that may become hot during use.

7.  Leak check all fittings before lighting your grill. See section on “Leak Testing” in this manual.

WARNING

WARNING

Summary of Contents for 4220

Page 1: ...NSTRUCCIONES LEA Y SIGA TODAS LAS ADVERTENCIAS E INSTRUCCIONES EN ESTE MANUAL PARA EVITAR LESIONES PERSONALES INCLUSO LA MUERTE O LOS DA OS MATERIALES ASSEMBLY AND OPERATING INSTRUCTIONS INSTRUCCIONES DE ARMADO Y OPERACIÓN SAVE THIS MANUAL FOR FUTURE REFERENCE GUARDE ESTE MANUAL PARA REFERENCIA FUTURA NOTICE TO INSTALLER LEAVE THESE INSTRUCTIONS WITH THE GRILL OWNER FOR FUTURE REFERENCE AVISO PARA...

Page 2: ... Shut off gas to the appliance 2 Extinguish any open flame 3 Open Lid 4 If odor continues keep away from the appliance and immediately call your gas supplier or your fire department 1 DO NOT store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other applian...

Page 3: ...known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling When used this product emits fuel combustion chemicals that are known to the State of California to cause cancer and birth defects or other reproductive harm Follow all instructions in this manual and use only in well ventilated outdoor area General Warnings 3 Installation and LP...

Page 4: ...ep children and pets away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for ...

Page 5: ...e material or extra LP gas cylinders not attached to the appliance Not adhering to these clearances will prevent proper ventilation and may increase the risk of a fire and or property damage which could also result in personal injury Maintain a minimum clearance of 36 inches 91 cm between all sides of grill deck railings walls or other combustible material DO NOT use grill under overhead unprotect...

Page 6: ...tore a spare LP gas cylinder under or near your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death Note PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obst...

Page 7: ...AS CYLINDER ONTO THE GRILL 1 Check that the cylinder valve is closed by turning the knob clockwise 2 Place the cylinder into the notches of the tank holder on the bottom of right legs 3 Orient the cylinder such that the valve opening faces the right side of the grill and the hose is not kinked or damaged Then slide tank brace over cylinder handle and secure tightly 4 Attach or detach regulator to ...

Page 8: ... valve is CLOSED prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cyli...

Page 9: ... your grill has been moved At least once per year or if your grill has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap 2 Open the lid 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the ...

Page 10: ...bled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior the grill...

Page 11: ...ght the other burner push and turn control knob to HIGH Follow Step 4 6 If burner does not ignite using the igniter wait 5 minutes see Match Lighting the Main Burners section 7 To turn off turn both control knobs clockwise until they lock in the OFF position This does not turn off the gas flow from the cylinder MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting 2 Turn the burner control kn...

Page 12: ...rst to prevent gas from being left in the system under pressure CAUTION The cylinder valve should always be in the off or closed position when the grill is not in use To turn off the cylinder valve turn knob clockwise until it stops Note Observe flame height when lit Flame should be a Blue Yellow color between 1 2 when burner is on HIGH ...

Page 13: ...n for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may ...

Page 14: ...F 62 8 C Poultry 180 degrees F 82 C Roasts 145 degrees F 62 8 C Seafood 140 degrees F 60 C Vegetables 145 degrees F 62 8 C HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat Poultry...

Page 15: ...nuts bolts screws etc at least twice per year CAUTION Some parts may contain sharp edges Wear protective gloves if necessary Remove the cooking grills heat distribution plates and burners from inside your grill Use a brush with hot water and detergent to remove excess residue NEVER use a commercial oven cleaner Rinse completely with water Towel dry and replace all components as described in the as...

Page 16: ...burner See Burner Assembly Maintenance under Proper Care and Maintenance WARNING COOKING GRILLS Clean with mild soap detergent and water A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces Do not use steel wire bristles to clean the cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner HEAT DISTRIB...

Page 17: ...e Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill 1 Excess grease build up causing grease fires 2 Damaged or faulty regulator Replace with factory authorized parts 3 Cook on a lower temperature setting Burner will not light Fire at control knob Yellow Flames at burner Flame blows out on LOW Burner does not get hot enough Grill is Too Hot BEFORE STORING YOUR G...

Page 18: ...struction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow color Answer You need to purge air from the gas line or reset the regulator...

Page 19: ...ocess of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid Never use abrasive cleaners or scrubbe...

Page 20: ...Silver 1 M4 Washer 1 M4 Nut 2 Wheel Washers Make sure you have all items listed under PARTS LIST and PARTS CARD CONTENTS before you begin the installation process PARTS CARD CONTAINS Qty M4 Washer M6 X 12 mm Bolts Black M4 X 10 mm Bolt Silver M4 Nut Wheel Washers ...

Page 21: ... 20 PARTS LIST 1 Hood Firebox Assembly 1 Left Side Table Assembly 1 Right Side Table Assembly 1 Warming Rack 1 Cooking Grate 2 Heat Tents 1 Side Burner Grate 1 Side Burner 1 Cart Assembly 1 Rear Cart Brace 1 3 2 4 5 6 7 8 9 10 1 Left Front Cart Leg Cap 1 Left Rear Cart Leg Cap 1 Tank Support Bracket 1 Tank Retention Support Bracket 1 Tank Retention Bracket 1 Wing Nut 1 Carriage Bolt 2 Wheel Axle B...

Page 22: ...21 FOR COVERS ACCESSORIES AND OTHER PRODUCTS PLEASE VISIT US ONLINE AT Inspect contents of the box to ensure all parts are included and undamaged 4 20 18 19 17 16 1 2 3 5 6 7 8 9 13 10 14 15 11 12 21 ...

Page 23: ... parts may contain sharp edges Wear protective gloves if necessary Step 1 Place cart assembly upright Open as illustrated Step 2 Attach rear cart brace onto pre attached bolts on rear cart legs by placing key holes over bolts Slide rear cart brace downward and tighten bolts securely See Figure 1 2 below Rear Cart Brace Figure 1 Figure 2 Cart Assembly Open Top Bottom ...

Page 24: ...nd front legs insert tabs into slots in the legs as illustrated Note Make sure small tab inserts into right rear cart leg and large tab inserts into right front cart leg Step 5 To install the wheels insert wheel axle bolts through wheels wheel washers right rear and right front cart legs as illustrated Insert cotter pins to secure Left Front Leg Cap Left Rear Leg Cap Left Front Leg Left Rear Leg R...

Page 25: ...y inserting the carriage bolt through the keyhole slide down and then use the wing nut to secure Note When performing Step 7 lift grill body from front and rear panels to avoid injury to hands and fingers Step 7 With the help of a friend place grill body assembly on cart assembly as illustrated Attach using eight M6 X 12 mm bolts as illustrated below Wing Nut Tank Retention Support Bracket Carriag...

Page 26: ...slide down to lock into place then tighten bolts securely Step 9 Unscrew the pre attached M6 bolts attach the right side table assembly to the right side of grill body Place table over bolts and slide down to lock into place then tighten bolts securely Figure 1 Figure 1 Figure 2 Figure 2 Left Side Table Assembly Right Side Table Assembly ...

Page 27: ...er venturi over side burner valve nozzle as illustrated Step 12 Insert M4 X 10 mm bolt through hole of side burner then use M4 washer and M4 nut to secure under side table as illustrated Step 13 Re attach washer and wing nut under side table to secure side burner as illustrated Valve Nozzle Burner Venturi Wing Nut M4 X 10 mm Bolt M4 Washer M4 Nut Side Burner Washer ...

Page 28: ...re to electrode as illustrated Step 15 Place side burner grate on the side burner Step 16 Insert grease cup into the grease tray Make sure to slide cup onto tracks as illustrated Grease Cup Side Burner Grate Electrode Side Burner Igniter Lead Wire ...

Page 29: ...ckets directly above burners Step 18 Insert warming rack through holes in grill lid and then insert the warming rack legs into the holes in grill body Step 19 Place cooking grill on support ribs directly above heat distribution plates Warming Rack Cooking Grate Heat Distribution Plates Brackets Holes ...

Page 30: ...Brinkmann 4220 Assembled 29 ...

Page 31: ...á libre de defectos de materiales o mano de obra Cinco años los quemadores de acero inoxidable Tres años en todas las piezas de acero inoxidable restantes Un año en válvulas armazón envoltura carro encendedor rejillas de cocinar y piezas relacionadas Las obligaciones de The Brinkmann Corporation con respecto a esta garantía se limitan a lo siguiente Esta garantía no cubre parrillas que hayan sido ...

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