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 23

System Connectors

Low Voltage connections to signal fault contacts, transfer switch communication and auxiliary 12VDC power are made via a 

field connection terminal block in control board area. 

Compare this illustration with your generator to familiarize yourself 

with the location of these connections. 

A

 -  

Two Pin Terminal Block —

 Used to connect utility 

240 VAC from fuse block in ATS to the control board. 

Connect only one wire per terminal.

B

 - 

 Fault Contacts —

 Use NO, COM and NC to hook up a 

siren, light, etc. to alert you in case of a fault. Contacts 

reverse state (NO goes to NC and vice versa) upon a 

fault condition.

C

 - 

 Transfer Switch Communication (TxRx and TxRx 

GND) —

 Connect to transfer switch control board for 

communication interface using 18AWG twisted pair 

wire.

D -  +LED and GND Connection —

 Not required for optional 

wireless monitor. Available for optional hardwired 

remote system status panel accessory, #6154.

E

 -

  Eight Pin Terminal Block —

 Used to connect signal 

wires to the control board. Connect only one wire per 

terminal.

F

 -

  Power Connection (Line 1 and Line 2) —

 Power 

connection to transfer switch.

G

 -

  Neutral and Ground Connection —

 Connect to transfer 

switch neutral and ground

  •  For power output connection (Line 1, Line 2, Neutral, and Ground), 300V, 6 AWG copper wire, or 300V, 4 AWG aluminum wire, (ref. 

NEC Table 310.16, 100 ft. Use National Electric Code for correction factors and wire size calculations).

  •  For utility circuit connection (Utility A and Utility B) use #14 AWG minimum copper 300 volt 90°C wire or 300V, 4 AWG aluminum wire.
  •  For transfer switch communication use #18 AWG twisted pair conductors, no greater than 200 ft in length, 300 volt 90°C wire.
  •  When connecting to the terminal block, fasten only one wire to each connector screw.
  •  Torque terminal block screws to 4.4 in-lb (0.49 Newton meter).
  •  Torque circuit breaker connections to 45 in-lb (5 Newton meter).

UTILITY A
UTILITY B

NO
COMM
NC

TxRx
TxRx GND

+LED

GND
N/C

LINE 1

LINE 2

GROUND

NEUTRAL

]

]

]

]

]

E

A

F

G

B

C

D

NOT 

for 

REPRODUCTION

Summary of Contents for 40336

Page 1: ...Generator Systems Installation Start Up Manual Generator System N O T f o r R E P R O D U C T I O N...

Page 2: ...essional installation before use The installer should follow the instructions completely Where to Find Us You never have to look far to find support and service for your generator Consult your Yellow...

Page 3: ...Fuel Inlet Locations 16 Lifting the Generator 17 Concrete Anchoring of Unit 17 Access Ports 18 The Gaseous Fuel System 20 Fuel Consumption 21 Fuel Pressure 21 Power Loss 21 Fuel Pipe Sizing 21 Fuel Co...

Page 4: ...lowed during installation and maintenance of the generator and batteries Safety Symbols and Meanings The safety alert symbol indicates a potential personal injury hazard A signal word DANGER WARNING o...

Page 5: ...rst When finished reconnect that cable last After your system is installed the generator may crank and start without warning any time there is a power failure To prevent possible injury always set the...

Page 6: ...uel leakage oil leakage etc If connected devices overheat turn them off and disconnect them from generator Shut off generator and contact an authorized deaker if electrical output is lost equipment sp...

Page 7: ...codes industry standards laws and regulations Owner Responsibilities Read and follow the instructions given in the operator s manual Follow a regular schedule in maintaining caring for and using your...

Page 8: ...If loss or damage is noted after delivery separate the damaged materials and contact the carrier for claim procedures Parts damaged in shipping are not warranted Shipment Contents The home generator s...

Page 9: ...switch is installed in a separate conduit from high voltage wires unless the insulation rating on all wiring is rated for 600V See Transfer Switch Communication Dipswitches in most transfer switches m...

Page 10: ...10 Intentionally Left Blank N O T f o r R E P R O D U C T I O N...

Page 11: ...es off carbon monoxide an odorless colorless poison gas Breathing carbon monoxide could result in death serious injury headache fatigue dizziness vomiting confusion seizures nausea or fainting Operate...

Page 12: ...indoors according to the manufacturer s instructions recommendations A CO monitor is an electric device that detects hazardous levels of CO When there is a buildup of CO the monitor will alert the occ...

Page 13: ...ndby generator in a prepared location that is flat and has provisions for water drainage Install the standby generator in a location where sump pump discharge rain gutter downspouts roof run off lands...

Page 14: ...weatherproof enclosure must be at least 5 ft 1 5 m from windows doors any wall opening shrubs or vegetation over 12 inches 30 5 cm in height Standby generator weatherproof enclosure must have a minimu...

Page 15: ...5 m 5 ft 1 5 m 5 ft 1 5 m Exhaust Direction Exhaust Direction Exhaust Direction Exhaust Direction 18 in 45 7 cm min 18in 45 7cm min B 18 in 45 7 cm min NOTICE The figures below show the minimum instal...

Page 16: ...arged or supplemented to accommodate a maximum conduit size of 1 inches Ensure that the installed conduit s enter the unit in the zone shown in the drawing such that they properly enter the electrical...

Page 17: ...age Contact with power lines could cause electric shock or burns resulting in death or serious injury Lifting Hazard Heavy Object Could result in serious injury If lifting or hoisting equipment is use...

Page 18: ...breaker B Front Access Panel oil drain and oil filter C Battery Panel battery and generator data label D Rear Access Panel fuel regulator fuel selector and engine starter E Control Panel Cover field w...

Page 19: ...ecure the panel with two bolts To remove rear panel 1 Ensure the roof is in the open position 2 Remove the two bolts C that secure the panel to the unit 3 Lift panel to remove from unit To secure rear...

Page 20: ...e provided downstream to permit removal of standby A manometer port should be provided D A digital manometer P N 19495 is available at your Briggs Stratton service center When the initial test runs ar...

Page 21: ...gallon gross Cubic feet gas 91 547 2 500 1 000 Fuel Pressure Both LP vapor and natural gas fuel supply pressure at the generator s fuel inlet port should be between the following levels at full load...

Page 22: ...to the open position 3 Press the control board OFF button 4 Remove 15 Amp fuse from control panel 5 Remove the rear panel 6 Locate the fuel selector switch A located on top of the fuel regulator B Us...

Page 23: ...l accessory 6154 E Eight Pin Terminal Block Used to connect signal wires to the control board Connect only one wire per terminal F Power Connection Line 1 and Line 2 Power connection to transfer switc...

Page 24: ...l lead as shown schematically and as a wiring diagram A complete schematic and wiring diagram can be found later in this manual NOTICE Neutral is not bonded to ground at generator NOTICE Generator mus...

Page 25: ...on these leads is lost the generator will start Using installer supplied minimum 300V 6 AWG copper wire or 300V 4 AWG aluminum wire connect each control circuit terminal in the generator Utility A an...

Page 26: ...tor and waits for the next utility outage OFF Turns off running generator prevents unit from starting and resets any detected faults OFF must be pressed and held for more than 5 seconds in order to re...

Page 27: ...TY POWER OUTAGE IS SENSED THE SYSTEM WILL START THE GENERATOR WHEN UTILITY POWER IS RESTORED AUTO LETS THE ENGINE STABILIZE INTERNAL TEMPERATURES SHUTS OFF THE GENERATOR AND WAITS FOR THE NEXT UTILITY...

Page 28: ...ROGRAM MODE SET DATE MONTH FLASHING DAY FLASHING YEAR FLASHING SET TIME HOURS FLASHING MIN FLASHING SET EXERCISE CYCLE AM PM FLASHING HOURS FLASHING MIN FLASHING DAY OF WEEK FLASHING AM PM FLASHING EV...

Page 29: ...RUN TIME DATE TIME EXERCISE CYCLE GENERATOR ON When Generator Running Auto Mode GENERATOR READY or SERVICE CODE DESCRIPTION When Generator NOT Running Auto Mode MENU or or or General System Parameters...

Page 30: ...ration should be taken when working in the Advanced Settings menu Exercise caution when selecting and verifying parameters for the generator and region where the generator is being operated Confirm al...

Page 31: ...nstall the battery as described in Servicing the Battery in the Maintenance section of the Operator s Manual Always make sure the NEGATIVE cable is connected last WARNING Storage batteries give off ex...

Page 32: ...ANUAL button on control board for 3 seconds Engine will start When the generator is started for the very first time it will require that air in the gaseous fuel lines be purged This may take a few min...

Page 33: ...tions may be related to an electronic governing system issue Engine Does Not Start Over Speed Under Frequency Unstable No Load Engine Control While trouble shooting any of these conditions a verificat...

Page 34: ...it is in the AUTO mode and this exact procedure is followed To set the exercise timer NOTICE The generator is set with a default exercise cycle setting of Tuesday at 2 00 P M Central Time To change th...

Page 35: ...35 Schematic Diagram Schematic Wiring Diagrams N O T f o r R E P R O D U C T I O N...

Page 36: ...36 Wiring Diagram N O T f o r R E P R O D U C T I O N...

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