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BRIGGSandSTRATTON.COM

Troubleshooting

Problem

Cause

Correction

Engine is running, but no AC
output is available.

1. One of the circuit breakers is open.

2. Fault in generator.

3. Poor connection or defective cord set.

4. Connected device is bad.

1. Reset circuit breaker.

2. Contact authorized service facility.

3. Check and repair.

4. Connect another device that is in good

condition.

Engine runs good at no-load but
“bogs down” when loads are
connected.

1. Short circuit in a connected load.

2. Engine speed is too slow.

3. Generator is overloaded.

4. Shorted generator circuit.

1. Disconnect shorted electrical load.

2. Contact authorized service facility.

3. See Don’t Overload Generator in

Operation section.

4. Contact authorized service facility.

Engine will not start; or starts
and runs rough.

1. Rocker switch set to “

Off

”.

2. Fuel Valve is in “

Off

” position.

3. Dirty air cleaner.

4. Out of fuel.

5. Stale fuel.

6. Spark plug wire not connected to spark

plug.

7. Bad spark plug.

8. Water in fuel.

9. Flooded.

10. Excessively rich fuel mixture.

11. Intake valve stuck open or closed.

12. Engine has lost compression.

1. Set switch to “

On

”.

2. Turn fuel valve to “

Open

” position.

3. Clean or replace air cleaner.

4. Fill fuel tank.

5. Drain fuel tank and carburetor; fill with

fresh fuel.

6. Connect wire to spark plug.

7. Replace spark plug.

8. Drain gas tank and carburetor; fill with

fresh fuel.

9. Wait 5 minutes and re-crank engine.

10. Contact authorized service facility.

11. Contact authorized service facility.

12. Contact authorized service facility.

Engine shuts down when
running.

Out of fuel.

Fill fuel tank.

Engine lacks power.

1. Load is too high.

2. Dirty air filter.

1. See 

Don’t Overload Generator

in

Operation

section.

2. Replace air filter.

Engine “hunts” or falters.

Carburetor is running too rich or too lean.

Contact authorized service facility.

Summary of Contents for 3500 Watt Portable Generator

Page 1: ...Manual No 203476GS Revision A 04 16 2007 BRIGGS STRATTON POWER PRODUCTS GROUP LLC JEFFERSON WISCONSIN U S A 3500 Watt Portable Generator Operator s Manual...

Page 2: ...how to avoid them Because Briggs Stratton does not necessarily know all the applications this generator could be used for it is important that you read and understand these instructions thoroughly bef...

Page 3: ...l System 7 Generator Location 7 Features and Controls 8 Cord Sets and Receptacles 9 Operation 10 Starting the Engine 10 Connecting Electrical Loads 11 Stopping the Engine 11 Don t Overload Generator 1...

Page 4: ...ury NOTICE indicates a situation that could result in equipment damage Follow safety messages to avoid or reduce the risk of injury or death The manufacturer cannot possibly anticipate every possible...

Page 5: ...stop engine with electrical devices plugged in and turned on WARNING Fuel and its vapors are extremely flammable and explosive Fire or explosion can cause severe burns or death WHEN ADDING OR DRAINING...

Page 6: ...ire where it cannot contact spark plug WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester DO NOT check for spark with spark plug removed CAUTION Excessively high operating speeds increase ri...

Page 7: ...he generator is supplied with Engine oil bottle Operator s manual Wheel kit Install Wheel Kit NOTE Wheel kit is not intended for over the road use You will need the following tools to install these co...

Page 8: ...At altitudes over 5 000 feet 1524 meters a minimum 85 octane 85 AKI 89 RON gasoline is acceptable To remain emissions compliant high altitude adjustment is required Operation without this adjustment...

Page 9: ...DO NOT place generator where exhaust gas A could accumulate and enter inside or be drawn into a potentially occupied building Ensure exhaust gas is kept away from any windows doors ventilation intakes...

Page 10: ...e used to supply electrical power for the operation of 120 Volt AC 20 Amp single phase 60 Hz electrical lighting appliance tool and motor loads H 120 240 Volt AC 20 Amp Locking Receptacle May be used...

Page 11: ...e phase loads requiring up to 3 500 watts of power 3 5 kW at 14 5 Amps for 240 Volts or two independent 120 Volt loads at 14 5 Amps each The outlet is protected by push to reset circuit breakers 120 V...

Page 12: ...ion make sure the unit is on a level surface and check for the proper oil level in the crankcase This unit may be equipped with a low oil protection device 10 BRIGGSandSTRATTON COM WARNING Starter cor...

Page 13: ...rned ON 2 Let engine run at no load for several minutes to stabilize internal temperatures of engine and generator 3 Push engine rocker switch to Off position 4 Move fuel valve to Off position 11 WARN...

Page 14: ...ngine runs smoothly and attached device operates properly 4 Plug in and turn on the next load 5 Again permit the generator to stabilize 6 Repeat steps 4 and 5 for each additional load NEVER add more l...

Page 15: ...l not be exposed to excessive dust dirt moisture or any corrosive vapors Cooling air slots in the generator must not become clogged with snow leaves or any other foreign material NOTE DO NOT use water...

Page 16: ...ing 4 Replace and tighten oil fill cap Adding Engine Oil 1 Make sure generator is on a level surface 2 Check oil level as described in Checking Oil Level 3 If needed slowly pour oil into oil fill open...

Page 17: ...et spark plug gap to recommended gap if necessary see Specifications 4 Replace spark plug if electrodes are pitted burned or porcelain is cracked Use the recommended replacement spark plug See Specifi...

Page 18: ...tton service dealer clean the cooling system per recommended intervals see Maintenance Schedule in beginning of Maintenance section Equally important is to keep top of engine free from debris See Clea...

Page 19: ...ded grade See Changing Engine Oil Oil Cylinder Bore Remove spark plug and pour about 1 2 ounce 15 ml of clean engine oil into the cylinder Install spark plug and pull starter handle slowly to distribu...

Page 20: ...set to Off 2 Fuel Valve is in Off position 3 Dirty air cleaner 4 Out of fuel 5 Stale fuel 6 Spark plug wire not connected to spark plug 7 Bad spark plug 8 Water in fuel 9 Flooded 10 Excessively rich f...

Page 21: ...ur Operating and Maintenance Instructions B S recommends that you retain all your receipts covering maintenance on your small off road engine but B S cannot deny warranty solely for the lack of receip...

Page 22: ...maintenance or repairs The owner is responsible for the performance of all required maintenance as defined in the B S Operator s Manual 6 Consequential Coverage Coverage hereunder shall extend to the...

Page 23: ...nd apologize to you for being inconvenienced Any Authorized Service Dealer may perform warranty repairs Most warranty repairs are handled routinely but sometimes requests for warranty service may not...

Page 24: ...iven piece of power equipment actual on site or net power This difference is due to a variety of factors including but not limited to accessories air cleaner exhaust charging cooling carburetor fuel p...

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