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Safety Rules

General Information

GENERAL REPAIR INFORMATION

In addition to providing specific repair procedures for the
equipment listed at the beginning of this section, this
manual provides the following additional general instruc-
tions for dealing with repairs to various types of compo-
nents.

This information is designed to help you deal more effec-
tively with these components by providing basic service
knowledge and other useful tips.

Bearings & Bushings

Roller bearings, ball bearings, and bushings are used to
provide support to rotating shafts and other parts such as
gears, pulleys, and sprockets that are used to transmit
rotary motion.  Over time, bearings and bushings may
require additional lubrication to transmit this rotary
motion with minimal friction, or may need replacement
due to normal operation and wear.  Normal service for
bearings and bushings includes removal, cleaning,
inspection, lubrication, and replacement.

REMOVAL

Most bearings and bushings used on the listed equip-
ment can be easily removed by following the appropriate
detailed procedures found throughout this manual.  Care
should always be exercised to avoid scratching or dam-
aging the bearing or bushing, the mounting shaft, and
surrounding components.  Bearing or bushing removal is
usually necessary when excessive play or wobble is
noticed  on the part it supports,  when unusual noise or
vibration is apparent, or when a burning smell is present
at the bearing location.

CLEANING

Sealed bearings and bushings can be cleaned by careful
wiping with a cloth.  Bearings with one-sided or remov-
able shields and plain bushings can be cleaned by
immersion in safety solvent, and brushing with a part
cleaning brush.  Oil-impregnated bushings, and bushings
made of nylon or other synthetic materials, can be
cleaned with safety solvents,  or wiped clean, but should
not be immersed in solvent for periods longer than that
necessary to remove heavy  or caked-on build-ups of
grease.  All petroleum-based solvents are flammable, so
appropriate precautions regarding flames, sparks, and
other ignition sources should always be observed.
Gasoline should never be used because of its volatility
and its highly toxic nature.

INSPECTION

Once cleaned, bearings can be properly inspected for
wear, scratches, visible damage such as corrosion,
cracked seals or scorching, and rough, or noisy, opera-
tion.  Bushings can be visually checked for scratches,
uneven wear, or other visual damage.

LUBRICATION

After passing inspection, bearings and bushings should
be lubricated in accordance with factory specifications,
and reinstalled according to the appropriate installation
instructions.  New bearings and bushings must also be
properly lubricated before use.  For optimal performance,
and as a practical preventive maintenance measure,
bearings and bushings used in pairs or multiple sets
should all be replaced at the same time.

Belts & Pulleys

Belts and pulleys transmit rotary motion from power
sources to work components, providing the force needed
to drive transmissions, operate mower decks, and power
various attachments.  This continual use eventually
causes belts to wear out, and over time may also require
the replacement of pulleys and pulley bearings.

Belt wear and various types of damage are easily
checked by visual examination, which is covered in
greater detail elsewhere in this manual.  Pulleys may
also be checked visually for wear or apparent damage,
but pulley bearings usually require removal, cleaning,
and inspection to determine if replacement is required.

Belt and pulley life can be optimized by making sure that
proper belt tension and alignment are observed when
belts are installed.  Proper belt tension and alignment
should also be maintained by performing periodic checks
and adjustments.  In addition, only factory authorized
replacement belts will minimize problems caused by
size,  thermal instability, and variations in quality.

Electrical Parts

The electrical parts used on these units have been
specifically engineered for outdoor power equipment,
and are designed to provide years of reliable operation.
As with all electrical components and systems, electrical
contacts must be kept clean and dry, and all terminations
must be securely fastened or connected.  Also, all elec-
trical components, wiring, and connectors should be peri-
odically inspected for corrosion, signs of excessive heat
build-up, or other damage that signals that it is time to
repair or replace the item.

Specific procedures for electrical troubleshooting and
most common repairs is covered in separate sections of
this manual.

Summary of Contents for 1687286

Page 1: ...Installation Instructions Power Steering Conversion Kit Mfg No 1687286 1687302 For Prestige 500 1800 2800 Series Tractors...

Page 2: ......

Page 3: ...Air Safety 1 2 Grease Lubricant Safety 1 2 General Servicinfg Safety 1 2 General Repair Bearings Bushings 1 3 Belts Pulleys 1 3 Electrical Parts 1 3 Fasteners Harware 1 4 Genuine Replacement Parts 1...

Page 4: ...ii Installation Instructions Table of Contents...

Page 5: ...is not plugged with clippings or other debris Replace the vent tube if cracked damaged or missing from unit Old batteries should be disposed of by recycling Electrical System Safety Loose connectors w...

Page 6: ...lways treat oils and greases as potentially flammable materials Always cap oil and grease containers when done using and store or dispose of properly General Servicing Safety Always check safety devic...

Page 7: ...ature INSPECTION Once cleaned bearings can be properly inspected for wear scratches visible damage such as corrosion cracked seals or scorching and rough or noisy opera tion Bushings can be visually c...

Page 8: ...d by exposure to moisture in the environment Scratches abrasions and other damage to painted sur faces should be repaired promptly to prevent the forma tion of rust and premature part failure Factory...

Page 9: ...1 5 Safety Rules General Information NOTES...

Page 10: ......

Page 11: ...version Kit Installation Instructions Power Steering Conversion Components Figure 1 Contents 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 24 25 26 25 26 27 28 29 32 31 30 33 12 34 12...

Page 12: ...6 1733211 1 TEE FITTING 17 1733230 2 FITTING Perma Push 18 2860444 4 SCREW HEX M6 x 16mm 19 1916964 4 WASHER LOCK 1 4 20 1701011 3 TIE Self Locking 21 1935225 2 NUT SPEED 5 16 18 22 1960368 6 NUT SPEE...

Page 13: ...3 Block both rear tires to prevent rolling elevate and support the front end to allow adequate access for removal of the front axle A B D C Figure 2 Hitch Replacement A Original Hitch B New Hitch C L...

Page 14: ...ut J as shown 13 Tighten lock nut J to 150 ft lbs 203 4 Nm 14 Tighten lock nut F to 48 ft lbs 60 3 Nm A B D C J H A G B H I K E D C F Figure 6 Steering Cylinder Installation A New Axle B Steering Cyli...

Page 15: ...C Spacers D Square Head Bolt 3 8 16 x 1 E Flange Nut 3 8 16 A B Figure 9 Spacer Installation A New Axle B Spacer 18 Install j hook B Figure 10 to new axle A using two 7 16 14 x 2 capscrews C and two...

Page 16: ...ew 5 8 11 x 3 1 2 E Flat Washers 5 8 F Flange Nut 5 8 11 21 Install heat shield A Figure 12 using four 1 4 20 Whiz Lock screws B as shown Tighten screws to 10 ft lbs 13 6 Nm NOTE Replace any speed nut...

Page 17: ...emove and discard the steering wheel mounting plate tilt steering unit tilt adapter steering shaft steering mounting plate steering gear assembly torque generator and drag link 7 Remove and discard to...

Page 18: ...ws C A B C C Figure 15 Tower Assembly Installation A New Tower Assembly B Frame C Taptite Screws 3 8 16 x 3 4 4 Install control valve spool and support B Figure 16 to the new tower A using previously...

Page 19: ...s 3 8 16 x 3 4 C D G H 5 Attach existing tube K Figure 17 and existing tube J to new three way T C as shown 6 Wrap hydraulic hose E labeled Port T around the back of the power steering unit A and atta...

Page 20: ...Hose labeled Port L C Hydraulic Hose labeled Port R D Tie Wraps 12 Route and attach hydraulic hose B Figure 20 labeled Port L to hose fitting on left side of steer ing cylinder A as shown 13 Route an...

Page 21: ...embly F Secure using a 5 8 washer J and a 5 8 18 nut K Tighten nut to 180 240 in lbs 20 3 27 1 Nm 5 Attach steering wheel cap L to steering wheel I Tabs on cap snaps into slots on steering wheel Figur...

Page 22: ......

Page 23: ...Carriage Bolt NOTES 1 These torque values are to be used for all hardware excluding locknuts self tapping screws thread forming screws sheet metal screws and socket head setscrews 2 Recommended seati...

Page 24: ...ring Street PO Box 997 Port Washington WI 53074 0997 USA Form No 1733944 00 Rev 02 2007 TP 200 4492 00 SK SMAN Briggs Stratton Yard Power Products Group Copyright 2007 Briggs Stratton Corporation Milw...

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