Bridgeview BALE KING 8200 Operator'S & Parts Manual Download

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BALE KING 8200

Bale Processor

Operator's & Parts Manual

Last Updated: December 2, 2019

Bridgeview Manufacturing Inc.

P.O. Box 4

Gerald, Saskatchewan, Canada

S0A 1B0

Phone: 1-306-745-2711

Fax: 1-306-745-3364

Email: [email protected]

www.bridgeviewmanufacturing.com

Summary of Contents for BALE KING 8200

Page 1: ...essor Operator s Parts Manual Last Updated December 2 2019 Bridgeview Manufacturing Inc P O Box 4 Gerald Saskatchewan Canada S0A 1B0 Phone 1 306 745 2711 Fax 1 306 745 3364 Email bmi sasktel net www bridgeviewmanufacturing com ...

Page 2: ...Bridgeview Manufacturing Inc ii The Serial Number is located on the front tub panel next to the operator s manual box Your Authorized Dealer Your Serial Number ...

Page 3: ...flation and Rating 21 Twine Removal 22 Rotor and Flail Replacement 23 Transportation 24 Features and Specifications 26 Optional Fine Chop Kit Installation 28 PARTS MANUAL 29 Machine Overview 29 Jack Hitch 30 Wheels Hub 31 Spindle 32 Rotor Drive Components 33 Gearbox 34 PTO Shaft 36 Agitators 37 Grates 38 Upper Tub Components 39 Slow Moving Vehicle Sign Kit 41 Rear Forks 42 Deflector Hose Cover 43 ...

Page 4: ...ning operation of your new machine Safety Precautions The following safety precautions MUST be followed to ensure safe operation of the Bale King Bale processor ALWAYS turn OFF the tractor when leaving the operating platform DO NOT stand in front of the discharge chute while the machine is running DO NOT walk or move under the bale forks or wing when in the upward position unless the cylinder safe...

Page 5: ...he operator must obey all safety labels and must maintain the proper shielding A high percentage of drive line injuries occur when safety shielding is missing or not functioning properly DANGER Contact with a rotating drive line can cause serious injury or death ...

Page 6: ...Bridgeview Manufacturing Inc 3 Discharge DANGER Do not stand on the discharge side of the machine while it is in operation ...

Page 7: ...w Manufacturing Inc 4 Rear Fork Lift Area DANGER Stand clear of lift area Do not stand under the forks unless safety locks are installed Deflector Safety Lock Unlock for Operation Lock for Transport and Storage ...

Page 8: ...e machine using a spline adaptor Use of adaptors will void warranty due to damage caused to the tractor PTO PTO driveshaft or implement DO NOT operate at 540 rpm or use any kind of adaptor to connect to a 540 rpm spline Always ensure that the PTO shaft is attached securely to the tractor When the processor is not hooked to the tractor store the shaft on the PTO holder DO NOT transport the processo...

Page 9: ...ly to make the machine less aggressive or roll the bale more slowly Always ensure that your machine is running at 1000 PTO RPM NOTE Please consult your local dealer to help pinpoint any problems PTO Holder A PTO shaft holder is standard with your new Bale King for safe storage of the PTO shaft when the processor is not in use When unhooking the PTO shaft from the tractor lift the free end of the P...

Page 10: ...d of the PTO shaft Adjust your tractor accordingly Shielding Be sure that the shielding is not damaged and rotates freely on the drive shaft Working Angles Constant Velocity joints can operate up to 80 degrees for short periods of time Do not operate for long periods on sharp angles Attachment Be sure the drive line is properly attached and all bolts and screws are tight on the implement input sha...

Page 11: ...the shield pop out the red snap then rotate the guard on the bearing to line up the three tabs with the openings and pull it off away from the knuckle joint Remove the nylon bearing from the shaft by spreading it open Shield Assembly Be sure to lubricate the groove in the inner yokes where the shield bearing rides Reinstall shields in the reverse order that they were removed ...

Page 12: ...rate using only two sets of hydraulic hoses The function of the remote is then determined by the control box switch Each hose that connects to the tractor has a colored marker to identify its function They should be connected at best convenience for the tractor s controls Hose Marker Hose Function Long Red Turns agitators clockwise Short Red Turns agitators counter clockwise Long Blue Lifts rear f...

Page 13: ...T covered by warranty NOTE Check all hoses and fittings periodically for leaks Tighten or replace any dripping components or any worn out hoses Implement Tongue The new adjustable hitch on the Bale King features a cast single tongue with hammer strap insert This allows for use with tractors equipped with a hammer strap or with a single drawbar It also allows the machine to move independently over ...

Page 14: ...r and fasten in place using the supplied pin Wing The BK 8200 features a pivoting wing on the left side of the machine to allow for easier loading and processing of square bales The wing is lowered completely to load the bale and can then be operated to manipulate the bale as required to cut the twines and process the bale The wing also needs to be lowered slightly to load a round bale into the tu...

Page 15: ...to achieve a rate of feed of approximately 1 5 to 2 minutes Light brittle material such as wheat straw may allow faster processing while tough stringy material such as slough hay green feed or flax will require slower processing Hoop grate adjustment should be checked periodically NOTE Processing a bale too rapidly may cause unnecessary machine deterioration For cases where a faster feed rate is d...

Page 16: ... the down position and flipping the rubber down above left will allow the hay to be laid in a windrow or bunk feeder Swinging the deflector up will allow you to spread straw out over a large area If you also flip the rubber up above right you will be able to fine tune the discharge to control the height and distance To flip the rubber simply pull on the handle and swing into position Then push the...

Page 17: ...dth and replace the bolts There are three different deflector length settings to accommodate your desired width Bunk Feeding Width Distance from Tire Transport Width Total RHS LHS Folded N A 8 11 4 3 4 8 Short 28 Inches 9 9 5 1 4 8 Medium 32 Inches 10 1 5 5 4 8 Long 35 Inches 10 3 5 7 4 8 NOTE Use only the medium and short settings unless required due to tractor width For transport and storage the...

Page 18: ...tting and replace the bolts on the front and back of the deflector as shown do not tighten yet do not replace top bolts Raise the deflector to its highest position with the hydraulics Remove the bolts closest to the machine center both front and back and swing the outer deflector down Be sure that the outer deflector fits nicely outside the tub walls Some fine tuning may be required Replace the bo...

Page 19: ...reventing spillage from the machine This is especially true when processing soft core bales By reversing direction regularly soft core bales will process more evenly If the tractor has a flow control adjust the oil flow so that the agitators run at a low rate Adjust the flow as needed to find the best speed to process a bale approximately 30 rpm Turning bales too fast can result in rotor overloadi...

Page 20: ...from the same row you can dump the bale into the machine and back straight into the second bale If you are going to a different stack for the second bale only raise the first bale enough to clear the ground Move to the next row and align the machine to the bale before dumping the bale into the tub This gives you good visibility to line up to the second bale Once you have the first bale in the tub ...

Page 21: ...cut on the material which you are processing such as slough hay and silage bales It is recommended that the knives be lowered when bedding straw as it will affect your spread pattern Adjust the machine as needed There are two settings for the fine chop depending on how fine you wish to cut the material These settings are achieved by pulling the handle towards the back of the machine then selecting...

Page 22: ...icating the Bale King bale processor should be done on a regular basis Location Timeline A Hoop Handle 150 Bales or 8 hours whichever comes first B Agitator Bearings x 2 C Rotor Bearing D Wing Pivot x 2 E Rear Fork Pivot x 2 F Wheel Hubs x 2 Seasonally or 300 hours ...

Page 23: ...ere is one grease zerk on the front of the gear box Apply 3 5 pumps of good quality grease every 8 hours or 150 bales whichever comes first If the gearbox is removed to replace the rotor or perform any other service add 80 pumps of grease to the grease zerk upon reinstallation The gear box requires GL5 80W90 gear oil The oil should be filled to the level plug and checked on a regular basis Oil cha...

Page 24: ...o closest hole and insert the cotter pin Pack hub full of grease and reinstall the dust cap Proper tire inflation will help to alleviate puncture problems when towing and operating on rough terrain Check for proper tire inflation 24 psi Replace any damaged or worn tires 16Lx16 1 6 ply Check and tighten wheel bolts on a regular basis 125 ft lb Note When inflating tires use a clip on chuck and exten...

Page 25: ...tors WARNING Before attempting the removal of twine from the rotor be sure that the machine is stopped and the tractor is shut OFF Place the tractor in park Twines can be removed with the use of the supplied knife or any other knife An electric device is available from suppliers to melt the twine and allow it to be pulled off Once melted the twine should be removed immediately to prevent damage to...

Page 26: ...s required care must be taken when reinstalling Clean the spline and shaft ends of the rotor of any debris Clean the inside of the gearbox Check the splines for damage Slide rear twine guard over the rotor Install new rotor bearing if necessary Apply loc tite to bolts and torque to 110 ft lb Slide the rotor through the rear bearing Do not tighten collar yet Install the gearbox over the rotor splin...

Page 27: ... lights Ensure that the supplied SMV Slow Moving Vehicle sign is clearly visible from the rear Lift the forks and wing completely and install the safety locks If possible the deflector should be in the folded position Ensure that the deflector safety lock is installed Ensure that the PTO and hydraulic hoses are properly secured NOTE With the deflector raised up and folded and the left side axle ex...

Page 28: ...ated 1000 PTO RPM Excessive vibration while processing bales Excessive twine wrapped on rotor causing flail movement to be restricted Cut twine off rotor Broken flails causing rotor to be out of balance Replace broken flails in pairs opposite each other Overloading rotor Set hoops to less aggressive position Slow rotation of bale Change direction of bale rotation Operating machine at less than 100...

Page 29: ...ale Fork Frame 3 x 6 Tubing Adjustable Bale Fork Width on centers 48 44 25 or 40 5 Adjustable Hitch Height 4 settings at 1 5 intervals Spring Lock Lever on Grate and Fine Chop Adjusters Dual Hydraulic Lift Cylinders 3 x 18 x 1 5 Rod Single Hydraulic Deflector Cylinder 1 5 x 6 x 75 Rod Single Hydraulic Wing Cylinder 2 5 x 8 x 1 5 Rod Tire Size 16Lx16 1 6 Ply Tire Inflation 24 psi Wheel Nut Torque 1...

Page 30: ...Bridgeview Manufacturing Inc 27 ...

Page 31: ... Lift the assembly into the bottom left side of the tub and install the pivots to the tub walls with 3 8 hardware 7 11 as shown Install the handle 6 on the handle mount 5 with a spring 13 and 1 2 hardware 8 12 and 14 Make sure the lock nut is fully catching the threads Install the rubber handle cap 15 onto the handle Install the handle mount to the pipe using 3 8 hardware 7 11 Make sure that the b...

Page 32: ...RTS MANUAL Machine Overview Item Description Item Description 1 Jack Hitch 6 Deflector and Hose Cover 2 Wheels Hub 7 Main Frame 3 Inner Tub Components Drive 8 Options 4 Upper Tub Components Wing 9 Diverter Switch 5 Rear Forks 10 Decals ...

Page 33: ...QTY 1 Jack 5000 lb Comes with pin 22166 1 2 Nut 3 4 Stover Lock 11823 2 3 Hitch Tongue 29785 1 4 Bolt 3 4 x 5 3 4 10802 2 5 Hitch Clevis Kit 29786 1 6 Nut 1 2 Nylon Lock 10241 1 7 Flat Washer 1 2 11668 2 8 Bolt 1 2 x 2 10322 1 9 Safety Chain 11000lb x 53 21715 1 ...

Page 34: ... 3 4 NF 10347 16 2 Rim 16 1x14 8 on 8 10354 2 3 Tire 16L 16 1 6 ply See your local tire dealer 2 4 Spindle Assembly See breakdown 29679 2 5 Stover Lock Nut 9 16 21165 2 6 Bolt 3 4 x 2 13800 6 7 Lock Washer 3 4 10284 6 8 Nut 3 4 10283 6 9 Axle Extension 29937 1 10 Bolt 9 16 x 3 5 15575 2 ...

Page 35: ...D 10344 2 3 Inner Bearing Cone 1 3 4 ID 10345 2 4 Inner Bearing Race 10349 2 5 Hub Housing Includes 4 6 10343 2 6 Outer Bearing Race 10346 2 7 Outer Bearing Cone 1 3 8 ID 10348 2 8 Cotter Pin 3 16 x 1 1 2 10072 2 9 Flat Washer 1 1 6 ID x 2 OD 10071 2 10 Castle Nut 1 NF 10153 2 11 Dust Cap 10350 2 ...

Page 36: ...e Guard Rear 22413 1 9 Nut 3 8 Serrated Flange 10271 4 10 X Rotor Weldment 22449 1 11 Nut 3 4 Stover Lock 11823 28 12 Brass Flail Bushing 10005 28 13 Rotor Flail 22412 28 14 Bolt 3 4 x 4 3 4 10443 28 15 Twine Cutter Handle See Breakdown 1 16 Twine Cutter Holder See Breakdown 1 17 Bolt 1 2 x 1 1 2 10174 8 18 PTO Shaft See Breakdown 1 19 Gearbox Twine Guard 23002 1 20 Nut 1 2 Serrated Flange 10273 8...

Page 37: ...Bridgeview Manufacturing Inc 34 Gearbox ...

Page 38: ...2 12 Relief Plug 3 8 NPT 24015 1 13 Bolt M8 x 25 Gr 8 8 24026 6 14 Lock Washer M8 24016 6 15 O Ring 24017 1 16 O Ring 24018 1 17 Shim 125 x 164 x 0 1 24022 2 18 Shim 125 x 164 x 0 3 24023 2 19 Name Plate Bridgeview 1 20 End Cap 1 21 Seal 60 x 85 x 10 10500 1 22 Shim 68 x 74 5 x 0 1 24024 2 23 Shim 68 x 74 5 x 0 3 24025 2 24 Grease Zerk 1 4 28 Straight 26219 1 25 Bolt M10 x 25 15087 4 26 Lock Washe...

Page 39: ...ard Repair Kit Tractor Side 20553 1 8 Guard Assembly Tractor Side 17583 1 9 Guard Assembly Implement Side 17585 1 10 Guard Repair Kit Implement Side 17572 1 11 Yoke Tube Assembly Implement Side 17584 1 12 U joint Cross Bearing Kit 17573 1 13 Shear Assembly Does not come with bolts 14 or 16 29963 1 14 Shear Bolt 3 8 x 2 11817 1 15 Nut 3 8 Stover Lock 17586 1 16 Nut 5 8 Stover Lock 24982 2 17 Bolt 5...

Page 40: ...erk 1 8 NPT Straight 10270 2 5 Agitator Bearing Includes 3 4 10038 2 6 Nut 1 2 Serrated Flange 10273 8 7 Agitator 29662 2 8 Nut 3 8 Serrated Flange 10271 16 9 Agitator Twine Guard 22419 4 10 Bolt 3 8 x 3 4 11816 16 11 Agitator Insert 22084 2 12 Agitator Motor 8 Long Seal Kit 25872 25891 2 13 Lock Washer 1 2 14447 8 14 Socket Head Bolt 1 2 x 3 25952 8 ...

Page 41: ...lt 1 x 2 1 2 21820 2 6 Grate Shackle Bushing 22415 2 7 Grate Shackle 22416 2 8 Nut 3 4 Nylon Lock 10007 2 9 Bolt 3 8 x 1 13806 4 10 S Handle 22187 1 11 Bolt 3 4 x 2 1 2 14470 2 12 Grease Zerk 1 4 28 x 90 degree 16389 1 13 Nut 3 8 Serrated Flange 10271 4 14 Grate Adjust Handle 22023 1 15 Grate Handle Spring 19471 1 16 Roll Pin 3 16 x 1 1 4 10302 1 17 Rubber Cover 10297 1 ...

Page 42: ...Bridgeview Manufacturing Inc 39 Upper Tub Components ...

Page 43: ...ck 24973 1 6 Grease Zerk 1 4 28 16364 2 7 1 2 x 4 1 2 Bolt 15574 6 8 1 2 Serrated Flange Nut 10273 18 9 1 2 x 1 1 4 Carriage Bolt 11819 6 10 Front Wing Mount 24966 1 11 Rear Wing Mount 24967 1 12 1 2 x 3 1 2 Bolt 10353 4 13 1 2 Flat Washer 11668 6 14 Front Rack 24964 1 15 1 2 x 1 1 2 Bolt 10174 6 16 Fixed Wing 24968 1 17 3 8 x 1 Bolt 13806 4 18 3 8 Serrated Flange Nut 10271 4 19 Slow Moving Vehicl...

Page 44: ... the SMV sign kit which are not required DESCRIPTION PART QTY Slow Moving Vehicle Sign Kit 22411 1 1 Galvanized Sign Bracket 1 2 1 4 x 5 8 Pan Head Bolt 2 3 1 4 Serrated Flange Nut 2 4 Plastic SMV Sign 1 5 5 16 x 1 2 Carriage Bolt 2 6 5 16 Lock Washer 2 7 5 16 Hex Nut 2 8 Galvanized Tapered Receiver Bracket 9 5 16 x 1 1 2 Carriage Bolt 10 1 4 Lock Washer ...

Page 45: ...0806 2 5 Grease Zerk 16364 2 6 Cotter Pin 3 16 x 1 1 2 10072 8 7 Cylinder Pin 1 x 4 1 16 22190 2 8 Bushing Insert 1 23708 4 9 Hydraulic Cylinder 3 x 18 x 1 1 2 Seal Kit 21717 20807 2 10 Cylinder Pin 1 x 3 1 2 10339 2 11 Cylinder Safety Lock 21860 2 12 Quick Pin 21709 2 13 Cotter Pin 1 4 x 2 10580 2 14 Fork Tine 22421 2 15 Fork Tine Pin 10031 2 16 Flat Washer 1 14472 2 ...

Page 46: ...Bridgeview Manufacturing Inc 43 Deflector Hose Cover ...

Page 47: ...ctor Pivot 22426 2 11 Inner Deflector 22425 1 12 Bolt 3 8 x 3 4 11816 13 13 Hose Cover 22436 1 14 Cotter Pin 3 16 x 1 1 4 11669 4 15 Cylinder Pin 3 4 x 3 Usable 22007 1 16 Hydraulic Cylinder 1 1 2 x 6 x 3 4 Seal Kit 21711 23738 1 17 Cylinder Pin 3 4 x 3 Usable 22007 1 18 Deflector Rubber Flipper 24463 1 19 Outer Deflector 24462 1 20 Nut 1 2 Serrated Flange 10273 12 21 Bolt 1 2 x 1 10824 8 22 Bolt ...

Page 48: ...lange Nut 10271 6 5 Hydraulic Hose Clamp 21561 1 6 Hydraulic Hose Clamp 21561 1 7 Hydraulic Hose Clamp Cap 21725 1 8 Bolt 5 16 x 1 3 4 21726 1 9 Shear Bolt 3 8 x 2 Gr 5 Bolt 10279 4 10 3 8 Stover Nut 17586 4 11 Operator Manual Holder See breakdown 22409 1 12 PTO Hose Holder Channel See breakdown 22435 1 13 3 8 x 1 Bolt 13806 7 14 3 8 Serrated Flange Nut 10271 7 ...

Page 49: ...cturing Inc 46 Manual Holder DESCRIPTION PART QTY 1 Operator s Manual Cover 22409 1 2 1 4 x 3 4 Bolt 11809 4 3 3 8 x 1 Bolt 13806 2 4 3 8 Serrated Flange Nut 10271 2 5 1 4 Nylon Nut 11664 4 6 Manual Cover Mount 24972 1 ...

Page 50: ...PTO Holder DESCRIPTION PART QTY 1 Bolt 3 8 x 1 13806 1 2 PTO Holder Lock 22450 1 3 Hose Clamps See Breakdown 1 4 PTO Hose Holder Channel 22435 1 5 Bolt 5 16 x 3 4 20903 4 6 Nut 5 16 Serrated Flange 11814 4 7 Nut 3 8 Nylon Lock 10806 1 ...

Page 51: ...Kit 1 2 Twine Cutter Holder Kit 21549 1 3 Rubber Handle Cap 17587 1 4 Twine Cutter Handle 20862 1 5 Bolt 1 4 x 3 4 Truss Head 17638 4 6 Nut 1 4 Serrated Flange 11812 4 7 Twine Cutter Blade 17438 1 8 Twine Cutter Holder Inside Bracket 17690 1 9 Twine Cutter Holder Outside Bracket 17691 1 10 Flat Washer 1 4 13763 2 ...

Page 52: ...e Chop Pivot Front 22443 1 6 Nut 3 8 Serrated Flange 10271 6 7 Rubber Handle 10297 1 8 Fine Chop Handle 22446 1 9 Bolt 1 2 x 2 1 2 10804 1 10 Fine Chop Handle Mount 22445 1 11 Flat Washer 1 2 11668 1 12 Compression Spring 21713 1 13 Nut 1 2 Nylon Lock 10241 1 14 Nut 1 4 Serrated Flange 11812 26 15 Fine Chop Blade 10404 13 16 Bolt 1 4 x 3 4 11809 26 17 Fine Chop Bar 22442 1 18 Fine Chop Pivot Rear ...

Page 53: ...plete control box with harness for 8200 series 24466 1 2 Control box complete with cab to hitch harness all 8200 series NSS 1 3 Square plug for diverter valve 13657 2 4 4 pin trailer plug 24691 1 5 4 pin tractor plug 24690 1 6 3 way switch 13561 1 7 Harness hitch to valve 8200 series 24693 1 ...

Page 54: ...ESCRIPTION PART QTY 1 Bale King 8200 29967 2 2 PTO Danger 12219 2 3 Side Discharge 12230 4 4 Stand Clear of Lift 12229 1 5 Deflector Lock 22292 1 6 Hoop Adjustment 22165 1 7 PIMA AMC 12239 1 8 Red Reflective 28383 3 9 Amber Reflective 28384 5 ...

Page 55: ...Bridgeview Manufacturing Inc 52 ELECTRICAL HYDRAULIC SCHEMATICS Diverter Controls ...

Page 56: ...Bridgeview Manufacturing Inc 53 Lights ...

Page 57: ...Bridgeview Manufacturing Inc 54 ...

Page 58: ...Bridgeview Manufacturing Inc 55 ...

Page 59: ...20 22820 II Flow Divider Valve 2 1 4 Deep 23368 JJ Pioneer Tip 8FB 17379 KK Hose Marker Long Red 20791 LL Hose Marker Short Red 20790 MM Hose Marker Long Blue 18497 NN Hose Marker Short Blue 18141 A Adaptor 12MB 8MJ 25937 B Adaptor 10MB 6MJ45 22722 C Adaptor 10MB 6MJ 11739 D Adaptor 6MJ 6FJX90 12162 E Adaptor 6FJXR 6MJT 15760 F Adaptor 6MB 6MJ 10162 G Adaptor 6MB 6MJ45 10216 H Adaptor 6MB 6MJ90 10...

Page 60: ... 3 8 45 OAL 6FJX 6FJX90 10 3 8 8 75 OAL 6FJX 6FJX 11 1 4 20 OAL 6FJX 6FJX90 2 88 12 1 4 24 OAL 6FJX 6FJX90 2 88 13 1 4 19 OAL 6FJX 6FJX90 14 1 4 13 OAL 6FJX 6FJX 15 1 2 92 OAL 8FJX 8MB 16 3 8 17 25 OAL 6FJX 6FJX90 17 3 8 11 25 OAL 6FJX 6FJX90 18 3 8 13 5 OAL 6FJX 6FJX 19 3 8 8 5 OAL 6FJX 6FJX 20 3 8 9 25 OAL 6FJX 6FJX NOTE Quantities vary based on machine set up Hoses are not available for sale Us...

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Page 62: ...Bridgeview Manufacturing Inc 59 ...

Page 63: ...Bridgeview Manufacturing Inc 60 NOTES BRIDGEVIEW MANUFACTURING INC P O BOX 4 HWY 22 GERALD SASK S0A 1B0 CANADA Ph 306 745 2711 Fax 306 745 3364 Email bmi sasktel net www bridgeviewmanufacturing com ...

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