Brewer's Ledge Treadwall PE Installation Manual Download Page 4

Brewer's Ledge Inc 

 34 Brookley Road 

 Boston MA  02130 

 800-707-9616 

 www.brewersledge.com

Supplemental instructions for the Wall -mounted Treadwall

The basic differences between a standard Treadwall and the wall-mounted version are in the
support frame and the angle-changing mechanism.

Support frame:

The wall-mount version has one-piece side frames that are considerably narrower than the
standard Treadwall frames. The frames are deep enough at the base to support the full weight
of the Treadwall, but in use, they must be attached to a backing wall for lateral support and to
provide front-to-back stability.  The accompanying drawing, TWM-04, shows our
recommendations for attaching the frames to the wall. Using 2x8 backing plates as shown in the
diagram works very well and is highly recommended.

Steps:

1)  Prepare backing plates and attach them to the wall as recommended
2)  Assemble support frame – two large side frames and two horizontal bars in the back. The

horizontals have L-shaped brackets at the ends, and they should be oriented so that the “Ls”
are toward the back of the frames.

3)  There are flat x-braces, as shown in the drawing TWMM-04. These braces are attached with

the same bolts that attach the horizontal bars to the frame. The bolt heads should be at the
back of the frame with the hardware in this order, from back to front: Bolt head – washer –
horizontal L-bracket – frame upright – x-brace – washer – lockwasher – nut.

4)  Once assembled, the frame is free-standing, but there is not a great deal of lateral support

until the x-braces are tightened-up. Leave them a bit loose until the frame is mounted to the
wall.

5)  Push the frame into place against the backing plates and drill ¼” pilot holes for the top four

lag screws. Screw the top horizontal to the top backing plate with 3/8 x 3 ½” lag screws with
washers and lockwashers. Use the provided shim-washers to space the horizontal out from
the backing plate by about 3/8” (4 washers at each lag bolt). This provides clearance for the
bolts at the ends of the horizontals.

6)  The bottom of the frame can be slid back and forth with a chunk of 2x4 and a hammer until

the frames are true and perpendicular. Use a carpenter’s square to make sure the frame is
square with the horizontals. When it is all trued up, put in the bottom four lag-bolts. Shim
these lag bolts like the top ones.

7)  Tighten the x-brace turnbuckles evenly.

Angle adjuster:

The rest of the Treadwall assembly is similar to the standard Treadwall, as shown in the
Treadwall Assembly Manual, with the exception of the angle adjuster. Drawing TWM-01 and
TWM-13 show how the wall-mount angle adjuster works. Simply bolt the angle bearings to the
channels as shown and attach the swinging link to the back frame. The Treadwall is easily
adjusted to a slab or overhanging angle by rotating the crank handle.

Encl: TWM-04, TWM-01, TWM-13, TWM-03

Summary of Contents for Treadwall PE

Page 1: ...INSTALLATION MANUAL TREADWALL Model PE Wall Mount Brewer s Ledge Inc 34 Brookley Road Boston MA 02130 800 707 9616 www treadwall com TREADWALL...

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Page 3: ...particularly the sizes 3 8 9 16 3 4 Socket wrench set particularly the sizes 3 8 9 16 3 4 Hammer 8 crescent wrench Screwdrivers Tape measure Work gloves Allen wrench set Pair of pliers with nippers 2...

Page 4: ...from back to front Bolt head washer horizontal L bracket frame upright x brace washer lockwasher nut 4 Once assembled the frame is free standing but there is not a great deal of lateral support until...

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Page 14: ...otary valve with a knob is the flow control This controls the speed of descent of the wall by controlling the flow of oil from the pump The other valve has an electric coil This is a solenoid valve th...

Page 15: ...nto the shaft just inside of the square bearing This channel with the control panel attached is quite heavy a two person job One person on the ground holds the channel in place while the ladder person...

Page 16: ...onto the shaft It s often easier and faster in the long run The back guard attaches between the channels at the back near the bottom It is shipped bolted together to the spacer bar The back guard mou...

Page 17: ...ugh the rectangular access hole just above the bracket and up the inside of the channel through the wire clips until they reach the spacer bar Attach the reflector bracket to the left channel with the...

Page 18: ...tabs don t line up adjust the chains until they are synchronized Place the chains around the sprockets of the lower shaft and put on the master links Tighten the bearing mounting bolts Only tighten th...

Page 19: ...chains a few times to test the Counter timer It should register one foot each time two magnets pass the switch Panels Putting on the panels is tedious but goes better if you are organized Check the c...

Page 20: ...align the sliding sprocket on the lower shaft You may have to tap the sprocket into alignment with a hammer Alternate the panels The holes are not symmetrical and every other panel should be turned ov...

Page 21: ...h down bolts at the bottom of each channel These bolts push down the lower shaft bearings thus tightening the chains If they are too tight the wall will operate sluggishly especially for lightweight c...

Page 22: ...positive edge Generally speaking these positive edges should face up so that the climb will not be too intimidating but put a few on as side grips or under clings to add interest Once the holds are o...

Page 23: ...the timer counter is bolted on and wired pull any excess wire back into the inside of the Treadwall bundle it up and tie it to the spacer bar with wire ties Make sure there are no loops of wire that c...

Page 24: ...ntinuously without the photocell brake stopping the wall A switch on the control panel allows you to put the Treadwall into this mode Continuous operation is particularly good for aerobic climbing Cli...

Page 25: ...rate Whatever It ain t gonna work if the sensor and magnets aren t adjusted right And treat that reed switch sensor with respect And make sure the wires are out of harm s way Bolts and nuts are fallin...

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