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Wall mount install manual  body 04-25-07.doc

9

‰

 

Measure the distance 

between the frame and the side of the

right channel. This space should be 3 1/2". 

Adjust the rear

turnbuckles

 

to make this space 3-1/2".

 These turnbuckles

should be quite tight when you finish.
If this spacing is wrong, it may be difficult to lock the chrome
ring onto the stud.

‰

 

Install the last three panels

 by slipping them in from the

bottom.
Run the panels around until the gap is at the bottom front. Slip
the panels in one at a time and install the bolts. Use the side
openings at the channel bottom to access the nuts for
tightening. Double check the orientation of each panel. 

Be

careful not to pinch yourself.

Before installing the last panel, double-check to make sure
everything is right inside. We usually wait until the holds are on
so we can test the machine.
The last panel is somewhat awkward - be patient. Put the bolts
and nuts in with the panel at the bottom or carefully rotate the
panel upward until you can reach the nuts through the access
hole.

Very important – 

Adjust the chains!

The main chains

 are adjusted with the long push-down bolts at the

bottom of each channel. These bolts push down the lower-shaft
bearings, thus tightening the chains. If they are too tight, the wall
will operate sluggishly, especially for lightweight climbers.
As the wall rotates, the panels come around the bottom and re-
enter the channel in the back. If the chains are too loose, the
panels will catch on the flange where they re-enter the channel and
become damaged.

‰

 

Adjust the chains.

 As you tighten the push-down bolts, watch

where the panels re-enter the channel. Adjust until the panels
clear the end of  the flange by about 1/2". On a new machine
the chains can be adjusted a bit firmer, since they will stretch,
but don’t overdo it.

The drive chain

 is tightened by the push-down bolt at the top of the

control panel. This chain should also not be too tight.
As you tighten this chain, you can feel the slack through the round
access hole above the control panel.

‰

 

Tighten the drive chain just enough to take out the slack.

 If

you over-tighten this chain, you can loosen it again by
loosening the push-down bolt and prying on the chain with a
large wrench through the access hole.

‰

 

Make sure that someone at the facility knows how to make
the chain adjustments. 

Emphasize that all the chains will

stretch during the first week of use and have to be re-adjusted.

Summary of Contents for Treadwall PE

Page 1: ...INSTALLATION MANUAL TREADWALL Model PE Wall Mount Brewer s Ledge Inc 34 Brookley Road Boston MA 02130 800 707 9616 www treadwall com TREADWALL...

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Page 3: ...particularly the sizes 3 8 9 16 3 4 Socket wrench set particularly the sizes 3 8 9 16 3 4 Hammer 8 crescent wrench Screwdrivers Tape measure Work gloves Allen wrench set Pair of pliers with nippers 2...

Page 4: ...from back to front Bolt head washer horizontal L bracket frame upright x brace washer lockwasher nut 4 Once assembled the frame is free standing but there is not a great deal of lateral support until...

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Page 14: ...otary valve with a knob is the flow control This controls the speed of descent of the wall by controlling the flow of oil from the pump The other valve has an electric coil This is a solenoid valve th...

Page 15: ...nto the shaft just inside of the square bearing This channel with the control panel attached is quite heavy a two person job One person on the ground holds the channel in place while the ladder person...

Page 16: ...onto the shaft It s often easier and faster in the long run The back guard attaches between the channels at the back near the bottom It is shipped bolted together to the spacer bar The back guard mou...

Page 17: ...ugh the rectangular access hole just above the bracket and up the inside of the channel through the wire clips until they reach the spacer bar Attach the reflector bracket to the left channel with the...

Page 18: ...tabs don t line up adjust the chains until they are synchronized Place the chains around the sprockets of the lower shaft and put on the master links Tighten the bearing mounting bolts Only tighten th...

Page 19: ...chains a few times to test the Counter timer It should register one foot each time two magnets pass the switch Panels Putting on the panels is tedious but goes better if you are organized Check the c...

Page 20: ...align the sliding sprocket on the lower shaft You may have to tap the sprocket into alignment with a hammer Alternate the panels The holes are not symmetrical and every other panel should be turned ov...

Page 21: ...h down bolts at the bottom of each channel These bolts push down the lower shaft bearings thus tightening the chains If they are too tight the wall will operate sluggishly especially for lightweight c...

Page 22: ...positive edge Generally speaking these positive edges should face up so that the climb will not be too intimidating but put a few on as side grips or under clings to add interest Once the holds are o...

Page 23: ...the timer counter is bolted on and wired pull any excess wire back into the inside of the Treadwall bundle it up and tie it to the spacer bar with wire ties Make sure there are no loops of wire that c...

Page 24: ...ntinuously without the photocell brake stopping the wall A switch on the control panel allows you to put the Treadwall into this mode Continuous operation is particularly good for aerobic climbing Cli...

Page 25: ...rate Whatever It ain t gonna work if the sensor and magnets aren t adjusted right And treat that reed switch sensor with respect And make sure the wires are out of harm s way Bolts and nuts are fallin...

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