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INSTALLATION #3

The baffle on this system should be made the full width of the furnace 

plenum in order to properly direct the air into the distribution ducts.

INSTALLATION #2

Extending the hot air duct from the furnace into the existing plenum 

will help direct the flow of air from the furnace as well as the flow in 

the existing furnace.  Ducting entering the existing plenum at an angle 

(approximately 45 degrees) will facilitate air flow from the furnace while 

diverting air from the existing furnace.

THE PLENUM OPENINGS DIFFER

BETWEEN THE 1602 AND 1802

MODEL 1602 - 

13” x 18” Rectangular

MODEL 1802 -

 18” x 18” Rectangular

RETURN AIR IS VERY IMPORTANT

When installing your furnace, return air MUST BE incorporated into 

the system. Return air can be provided by installing a separate duct 

system or by tying into the cold air return of an existing gas or oil 

furnace. The cold air return duct can be connected to the furnace with 

either a factory manufactured filter box, model UFB908 or an equiva

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lent fabricated from sheet metal.
When installing a cold air return, the minimum size shall be a 16” x 

20” or equivalent (320 sq. in.) in order to insure proper furnace per

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formance.  Failure to provide return air ducts of the specified size will 

void your warranty.
A filter should be installed in the cold air return. Furnace filters should 

be checked and cleaned/replaced regularly.
If return air is not provided, the warm air distributed into your home 

will be restricted and the efficiency of the furnace is decreased. With

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out a return air system, warm air will be drawn into your basement, 

unnecessarily heating unused areas of the home. In extreme cases, if 

your basement or utility room is fairly airtight, the blowers on the fur

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nace could depressurize the room and pull toxic flue gases from the 

furnace, a gas water heater, or gas furnace. The fumes could then be 

distributed throughout the house.

COMBUSTION AIR

All fires need air (specifically oxygen) to burn. Furnaces, fireplaces, 

and wood burning furnaces need enough oxygen for complete com

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bustion  of  their  fuels.  The  incomplete  combustion  that  takes  place 

when a furnace is “air starved” causes carbon monoxide (CO) to be 

formed in quantities that can be dangerous inside a well sealed house. 

Having a source of combustion air from outside the home will prevent 

“air starvation” of the furnace. A simple positive air supply can be con

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structed using dryer vent and a modified termination.

NEGATIVE 

PRESSURE IN 

BASEMENT

PLENUM OPENING

13” x 18” Rectangular

Summary of Contents for SF747

Page 1: ...ce is not properly installed a house fire may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in...

Page 2: ...2...

Page 3: ...se qAlternative Heat qMain Heat Source qDecoration qCost qOther _________________________ What was the determining factor for purchasing your new appliance _____________ I have read the owner s manual...

Page 4: ...4 Fold Here Fold Here United States Stove Company P O Box 151 South Pittsburg TN 37380 Fold Here PLACE STAMP HERE CUT HERE CUT HERE...

Page 5: ...ent and the chim ney to which the unit is attached The actual area that this unit will heat depends on factors such as the conditions of the building heat loss type of construction amount of insulatio...

Page 6: ...r bird screen should be in stalled on top of the chimney CREOSOTE FORMATION AND NEED FOR REMOVAL When wood is burned slowly it produces tar and other organic vapors which combine with expelled moistur...

Page 7: ...should never be reduced to a smaller size than flue opening on the furnace 5 The connector pipe should not block the flue of the chimney or extend into it in any way 6 A good airtight thimble should...

Page 8: ...er furnace per formance Failure to provide return air ducts of the specified size will void your warranty A filter should be installed in the cold air return Furnace filters should be checked and clea...

Page 9: ...ackets on the left side of the door frames as il lustrated The slots in the brackets and latches are for door seal adjust ment Make the proper adjustments then tighten the nuts The door s gasket shoul...

Page 10: ...ack The conduit as sembly should already be attached to the limit control otherwise do so then make the correct wiring connections to the limit control See wiring diagram 4 Next mount the junction box...

Page 11: ...he furnace Then mount and secure the draft blower to the adapter with the three 10 24 Kep nuts Plug the blower into the outlet on the front of the furnace 1 Draft Blower 1 Draft Blower Adapter 2 1 4 2...

Page 12: ...In normal shaking only rock the grates a small amount to sift ash through Do not agitate the fire bed too often This practice will waste coal If glowing coal is visible in the ash pan you have shaken...

Page 13: ...not recommended burning the furnace any more than necessary early in the fall and late spring as you cannot keep the firebox hot enough without overheating your home to burn gases Slow fires can cause...

Page 14: ...C Makesurechimneycapisnottooclosetothetopofthechimney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Makesureyou renotsuffocatingthefirewithexcessiveam...

Page 15: ...15 PARTS DIAGRAM 11 12 13 16 15 17 14 7 10 5 2 3 6 32 31 4 3 2 1 37 3 8 9 24 26 25 27 17 16 3 19 18 20 28 29 30 36 21 22 34 34 35 23 33...

Page 16: ...ng 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 69676B 1 29 Insulation Side C98771 2 30 Insul...

Page 17: ...he coil with the appropriate fittings As mentioned earlier in this manual a cold air return and or filter box should be incorporated into your furnace installation A cold air re turn or filter box wil...

Page 18: ...cy There will have to be some experimenting with the individual setup as no two chimney s or installations are going to be the same Just remember to allow enough air to enter the firebox and keep the...

Page 19: ...llow the same procedure as for refueling If possible avoid shaking as a heavier layer of ash will help reduce the intensity of the fire during this time After loading let the fire establish itself for...

Page 20: ...ure reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBE...

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