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HIGH LIMIT SWITCH KEEPS TRIPPING 

Possible Causes: 

Possible Remedies: 

 

1. 

The convection blower is overheating and tripping the internal 
temperature shutoff. 

 

 
Clean any dust off of the windings and fan blades.  If oiling the 
blower does not help, the blower may be bad. 

 

 

2. 

The stove is being left on the highest setting for extended 
periods of time. 

 

 

The highest heat level setting is designed for use over short periods 
of time.  Burning the stove on the highest setting for longer than 1 – 
2 hours could lead to potential overheating situations. 

 

 

3. 

Fuel other than wood pellets is being burned in the stove. 

 

 

Breckwell pellet stoves are designed and tested to use wood pellets.  
While it is possible to burn a corn mixture (corn mixed in with wood 
pellets) in the stove, it is not recommended to burn above the 
number 3 heat level.  Check for signs of fuel other than wood 
pellets.  If there are signs of corn being used, find out what mixed 
was being used and what setting.  No other types of fuel have been 
approved for Breckwell pellet stoves.  If there are signs of other 
types of fuel being used, advise the consumer to stop using them 
immediately. 

 

 

4. 

Power surge or brown out situation. 

 

 

A power surge, spike, or voltage drop could cause the high limit 
switch to trip.  Check to see if a surge protector is being used on the 
stove.  If not, recommend one to the consumer. 

 

 

5. 

High limit switch is malfunctioning. 

 

 

If the other items check out ok, replace the high limit switch. 

 

 
 
 

DIGITAL CIRCUIT BOARD TIMING RATES 

Heat Level Setting 

BIG E 

1 & 3 

1.4 seconds 

2 seconds 

1 & 4 

2.5 seconds 

4 seconds 

7 seconds 

9 seconds 

12 seconds 

Total Cycle Time 

14.5 seconds 

 

 

SMOKE SMELL OR SOOT BUILD-UP 

 
Because it is a wood-burning device, your Breckwell may emit a faint wood-burning odor. If this increases beyond normal, or if you notice an 
unusual soot build-up on walls or furniture, check your exhaust system carefully for leaks. All joints should be properly sealed. Also clean 
your stove, following instructions in “

MAINTENANCE

”. If problem persists, contact your dealer. 

TROUBLESHOOTING GUIDE 

24 

Summary of Contents for Big E SP1000PB

Page 1: ...For your safety follow the installation directions Contact local building or fire officials about restrictions and installation inspection requirements in your area PLEASE read this entire manual bef...

Page 2: ...hich is designed for connection to an outside combustion air source The stove will not operate using natural draft or without a power source for the blower systems and fuel feed system and must not be...

Page 3: ...out air conditioning or in an area where direct sunlight can shine on the unit it is possible this can cause the temperature of the stove to rise to operational levels one of the sensors could then ma...

Page 4: ...g Door 12 Room Air Fan 12 Re Starting a Warm Stove 13 If Stove Runs Out Of Pellets 13 Refueling 13 Breckwell Maintenance Tool 13 Shutdown Procedure 13 Safety Features 13 Optional Thermostat 14 Thermos...

Page 5: ...t be placed on a continuous grouted joints noncombustible material such as ceramic tile cement board brick 3 8 millboard or equivalent or other approved or listed material suited for floor protection...

Page 6: ...d the stove WHEN OUTSIDE AIR IS NOT USED If outside air is not used it is important that combustion air is easily available to the air inlet A closeable outside air register can be used in tightly ins...

Page 7: ...ent refer to figure 3 3 Always maintain 3 clearance from combustible materials 4 Install L Vent wall thimble per L Vent manufacturer s instructions 5 Attach enough piping to penetrate and extend at le...

Page 8: ...ester C VERTICALLY INTO EXISTING CHIMNEY SYSTEM Adapters are available to adapt from 3 L Vent to 6 or 8 Class A chimney Figure 7 As an alternative 3 or 4 L Vent can be run inside existing chimney to t...

Page 9: ...nnect the horizontal pipe by pushing it through the hole in the masonry and lining it up with the branch in the tee Push the pipe into the tee while twisting it to lock it into the tee 7 If desired on...

Page 10: ...sher to penetrate paint or protective coating to ensure grounding The Breckwell Big E must be securely fastened to the floor of the mobile home through the two holes in the rear of the stove using 2 l...

Page 11: ...n to its original setting based on the Heat Level Advance setting d RESET TRIM Different size and quality pellet fuel may require adjustment of the 1 feed setting on the Heat Level Advance bar graph T...

Page 12: ...eckwell approved burnpot NOTE During the first few fires your stove will emit an odor as the high temperature paint cures or becomes seasoned to the metal Maintaining smaller fires will minimize this...

Page 13: ...om of the hopper b Scrape ashes from burnpot SHUTDOWN PROCEDURE Turning your Breckwell stove off is a matter of pressing the On Off control panel switch The red light will go out The blowers will cont...

Page 14: ...tion of this owner s manual HIGH LOW THERMOSTAT MODE When engaged in this mode the stove will automatically switch between two settings When warm enough it will switch to the 1 or low setting The room...

Page 15: ...switch on the control panel g KEEP ALL LOOSE OR MOVEABLE HOUSEHOLD COMBUSTIBLES SUCH AS FURNITURE DRAPES TOYS ETC AT LEAST THREE FEET FROM THE OPERATING STOVE h Maintain proper ventilation It is impor...

Page 16: ...ight up see Figure 16 d Empty ashes from the inner section and scrape with cleaning tool make sure holes are not plugged e Vacuum to remove ashes from the burn chamber interior and the burnpot shell W...

Page 17: ...LIAR WITH HOW ASHES AND CREOSOTE ACCUMULATE WITH YOUR OPERATING PRACTICES Use the small wire brush to also clean the inside of the chamber walls above the access doors BLOWERS DANGER RISK OF ELECTRIC...

Page 18: ...th a brush specifically designed for the type of chimney in use A qualified chimney sweep can perform this service It is also recommended that before each heating season the entire system be professio...

Page 19: ...der the burnpot make sure the slider plate is in place to seal off the firebox floor 4 Vent pipe is incorrectly installed Check to make sure vent pipe installation meets criteria in owner s manual 5 T...

Page 20: ...the auger tube for signs of damage such as burrs rough spots or grooves cut into the metal that could have caused a jam 7 The auger motor has failed Remove the auger motor from the auger shaft and tr...

Page 21: ...r Check the voltage going to the igniter during startup It should be a full current If the voltage is lower than full current check the wiring If the wiring checks out good the board is bad SMOKE SMEL...

Page 22: ...e the auger shaft inspection plate in the hopper so that you can see the auger shaft Gently lift the auger shaft straight up so that the end of the auger shaft comes up out of the bottom auger bushing...

Page 23: ...ght at each setting after the stove has completed the startup cycle Make sure the times match the auger timing chart If the auger motor runs constantly the board is bad 8 Combustion blower is not spin...

Page 24: ...being used and what setting No other types of fuel have been approved for Breckwell pellet stoves If there are signs of other types of fuel being used advise the consumer to stop using them immediatel...

Page 25: ...FIGURE 21 ELECTRICAL DIAGRAM 25...

Page 26: ...Hose C M 340 T Auger Motor C E 017 Breckwell Maintenance Tool A TOOL 96 Burnpot A S BURNPOT Circuit Board Control Panel C E 401 Combustion Blower A E 027 Convection Blower A E 033 Door Gasket C G 050...

Page 27: ...fy the nearest Authorized Breckwell Dealer Provide your name address phone number serial number and model number of the stove date of purchase name and address of installer and as much information as...

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