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Braun Corporation Under-Vehicle Lift 04 Series, Service Manual, Page: 1 / 48

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Braun Corporation Under-Vehicle Lift 04 Series Service Manual Download Page 1

Service Manual for:

04

Series 

04

 

Under-Vehicle Lift

®

UVL601C

UVL601C

37274 Rev. B

August

2013

Original Instructions

Original Instructions

ISO 9001:2008

www.braunability.com/international

631 West 11th Street, Winamac, IN 46996, USA

Phone: +1 574 946 6153

Fax: +1 574 946 4670

UVL603C24

UVL603C24

UVL603C

UVL603C

Summary of Contents for Under-Vehicle Lift 04 Series

Page 1: ...UVL601C UVL601C 37274 Rev B August 2013 Original Instructions Original Instructions ISO 9001 2008 www braunability com international 631 West 11th Street Winamac IN 46996 USA Phone 1 574 946 6153 Fax...

Page 2: ...el No 6DPSOH 6HULDO 1R 6HULHV 1R GHQWL FDWLRQ 7DJ Model No Serial No Date of Manufacture The Braun Corporation XXXXXXXXXX XX XXXXX XX XX XXXX 1 800 THE LIFT BRAUNLIFT COM TM MFG DATE SERIAL NUMBER TM...

Page 3: ...al Schematic 25 Hydraulics Parts List 26 Hydraulics Diagram 27 UVL601C UVL603C 12V Pump Module Parts List 28 UVL601C UVL603C 12V Pump Module Diagram 29 UVL603C24 24V Pump Module Parts List 30 UVL603C2...

Page 4: ...d occur if operational procedures are not followed To reduce the risk of GDPDJH RU LQMXU UHIHU WR DFFRPSDQ LQJ GRFXPHQWV IROORZ DOO VWHSV RU SURFHGXUHV as instructed This symbol indicates an area to a...

Page 5: ...HQ making electrical connections Connect and secure as outlined in Installation Instructions and Wiring Diagrams WARNING WARNING WARNING WARNING WARNING WARNING GMXVW YHKLFOH RRU OHYHO SRVLWLRQLQJ RI...

Page 6: ...ULRGV RI XS WR 7KH OLIW KDV EHHQ SDFNDJHG WR SUHYHQW GDPDJH IURP WKH HIIHFWV RI QRUPDO KXPLGLW YLEUDWLRQ DQG VKRFN Power Requirements 12 VDC UVL601C and UVL603C 24 VDC UVL603C24 Lift Weight Installed...

Page 7: ...en t may resul t in serio us bodil y injury and o r prop erty dama ge Do not rem ove UP LIFT DOW N LIFT LIFT 81812 DOO R CLO SE STO W Lift Terminology Hand Held Pendant Control Bridge Plate Outboard R...

Page 8: ...uninte nded platfor m deploy ment Uninte nded platfor m deploy ment may result in seriou s bodily injury and or proper ty damag e Do not remo ve Inboard Outboard Right Left Lift Out Cam 73774 Full Out...

Page 9: ...m of tracks align center Drive Chain Adjustment In event the drive chain sags 1 3 cm 1 2 or PRUH DGMXVW WHQVLRQ DV GHWDLOHG 7LJKWHQ WR eliminate visible sag but do not overtighten 1 Unlock and pull th...

Page 10: ...function activated by the torque tube mounted Floor Level cam 1 Position the bottom of the lift platform FP DERYH RRU OHYHO XVLQJ WKH manual hand pump See Figure B 2 Loosen the clamp securing the tor...

Page 11: ...irements at right are not met adjust the bridge plate cam as detailed in the following procedures lift in photos is not a UVL601C UVL603C 1 Position the lift platform below stow level See Photo B Lowe...

Page 12: ...ghten securely 7 Use the control pendant to lower lift platform to stow level and then UDLVH SODWIRUP IXOO WR RRU OHYHO stops Verify Floor Level Require ments see previous page 1RWH FKLHYLQJ SURSHU RR...

Page 13: ...MXVW WKH OLQNDJH URG as detailed only if necessary If the linkage URG LV RYHU DGMXVWHG WRR ORQJ RU WRR VKRUW LW ZLOO H FHHG WKH WUDYHO RI WKH VOLGHU EORFN UHVXOW LQJ LQ GDPDJH WR WKH FDP IROORZHU EHDU...

Page 14: ...PP 9HULI WKDW WKH DQJXODU GULIW RI WKH SODWIRUP EHWZHHQ WKH WZR PHDVXUHPHQWV KDV QRW H FHHGHG If lift does drift 1 Deploy lift to ground level 2 Press circuit board manual override buttons L UP and L...

Page 15: ...HOLHI YDOYH WKURXJK FLUFXLW ERDUG PRXQWLQJ SODWH DFFHVV KROH RRVHQ KH QXW RQ WKH UHOLHI YDOYH DGMXVWPHQW VFUHZ GR QRW UHPRYH KH QXW 6 Turn adjustment screw clockwise 1 8 turn 7 Press up switch and ver...

Page 16: ...s and the surrounding area before applying lubricants Clean only with mild detergent and water Do not clean with solvents Allow the lift to dry thoroughly DQG DSSO OXEULFDQWV DV VSHFL HG DIWHU HYHU cl...

Page 17: ...vehic le Failu re to lock platfo rm may resul t in unint ende d platfo rm deplo ymen t Unin tende d platfo rm deplo ymen t may resul t in serio us bodil y injur y and o r prop erty dama ge Do not rem...

Page 18: ...bearings 4 places Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See Lubrication Diagram Apply Light Oil See L...

Page 19: ...5HVHFXUH UHSODFH RU FRUUHFW DV QHHGHG 5HVHFXUH UHSODFH GDPDJHG SDUWV lubricate or correct as needed Carriage rollers bearings Eccentric shaft rollers bearings 5ROOLQJ KRUL RQWDO FDUULDJH DUP VORW DUH...

Page 20: ...DPDJH or leaks Inspect power cable 1500 Cycles 4500 Cycles 8VH DYLDWLRQ XLG RQO SDUW 5 R QRW PL ZLWK H WURQ RU RWKHU K GUDXOLF XLGV KHFN XLG OHYHO ZLWK SODWIRUP ORZHUHG IXOO LOO WR PD LPXP XLG OHYHO L...

Page 21: ...HDG FDGPLXP PHUFXU RU KH DYDOHQW FKURPLXP 2000 53 EC Disassembly and Disposal Guidelines 1 Lower platform to ground 2 Open pump module manual relief valve 3 Disconnect power from lift DSWXUH DQG UHF F...

Page 22: ...override switches UP and DOWN at same time for 4 to 5 seconds several times Close manual valve Flush valve by running UP with manual override Open valve 4 to 5 seconds several times Power pack must be...

Page 23: ...e by pushing manual override up and down buttons at same time for 4 to 5 seconds several times Troubleshooting Diagnosis Chart 6 00 LIFT WILL GO DOWN WITH OVERRIDE BUT NOT WITH HAND HELD PENDANT 6 11...

Page 24: ...switches to con nector A2 Check for proper connections on each switch and on each connector on the harnesses Replace contact if necessary See diagram at right FUNCTION POSSIBLE CAUSE REMEDY 10 00 ROLL...

Page 25: ...KH FRQWDFWV JHQWO SXOO ZLUH EDFNZDUGV ZKLOH DW the same time releasing the lock LQJ QJHU E PRYLQJ LW DZD IURP the contact with a screwdriver ROG WKH UHDU VHDO LQ SODFH DV removing the contact will dis...

Page 26: ...1 31 16 NOT USED A B C A B C BK 1 31 16 WH 1 31 16 RD 1 31 16 NO NC C BK 1 31 16 BU BK 1 31 16 NOT USED A B C BK 1 31 16 OR BK 1 31 16 NOT USED A B C BK 1 31 16 NOT USED NOT USED GN BK 1 31 16 A B C A...

Page 27: ...31 16 NOT USED A B C A B C BK 1 31 16 WH 1 31 16 RD 1 31 16 NO NC C BK 1 31 16 BU BK 1 31 16 NOT USED A B C BK 1 31 16 OR BK 1 31 16 NOT USED A B C BK 1 31 16 NOT USED NOT USED GN BK 1 31 16 A B C A...

Page 28: ...3OXJ 3ODVWLF RVH LWWLQJ 0DOH 3LSH DUEHG 7XEH 2 3ODVWLF 5 3OXJ 3ODVWLF 7XEH GDSWHU 0DOH 137 0DOH RVH VVHPEO HPDOH 6ZLYHO LWWLQJ 0DOH 0DOH 137 RXSOLQJ GUDXOLF 4XLFN RQQHFW HPDOH 137 1LSSOH GUDXOLF 4XLF...

Page 29: ...QHQWV HDU proper eye protection Use protective gloves for prolonged FRQWDFW ZLWK K GUDXOLF XLG NOTICE 36513 Use caution when working on components inside pump module Available energy of RYHU 9 FUHDWHV...

Page 30: ...rd Assembly 12 Volt RoHS 73900LFCE 12V KLS 89 3URJUDP 6WRZ RFN 6FUHZ 6HOI 7DS ODW HDG UDFNHW 3 RDUG 0RXQWLQJ 1 6WDQGRII 3 1 ORQ GJH LQHU 4 7ULP 5 GJH LQHU 4 7ULP 5 OLS DEOH 3ODVWLF 6ROHQRLG 0RWRU 89 9...

Page 31: ...RICAL BOARD 12V POWER WIRE ON ELECTRICAL BOARD TO DOWN VALVE TO DOWN VALVE 57 57 59 60 59 60 2 7 3 4 48 56 56 47 UP LIF T DO WN LIF T LIF T 8181 2 DO OR CL OS E ST OW 62 56 63 64 39 Use caution when w...

Page 32: ...Board Assembly 24 Volt RoHS 73900LFCE 24V 2 KLS 89 3URJUDP 6WRZ RFN 6FUHZ 6HOI 7DS ODW HDG UDFNHW 3 RDUG 0RXQWLQJ 1 6WDQGRII 3 1 ORQ GJH LQHU 4 7ULP 5 GJH LQHU 4 7ULP 5 OLS DEOH 3ODVWLF 6ROHQRLG 0RWR...

Page 33: ...E T WIRE ON ELECTRICAL BOARD GROUND WIRE ON ELECTRICAL BOARD TO DOWN VALVE TO DOWN VALVE 57 57 59 60 59 60 2 7 3 4 48 56 56 47 UP LIF T DO WN LIF T LIF T 81812 DO OR CL OS E ST OW 62 56 63 64 39 Remov...

Page 34: ...LWFK 0RXQWLQJ 3DG 6FUHZ 6RFNHW DS 6FUHZ 6RFNHW DS UDFNHW 6ZLWFK Q 2XW 0RXQWLQJ 1XW H DP 3 6NLG 5HDU DUULHU 1XW 6HUUDWHG ODQJH 3 Item Qty Description Part No 6FUHZ 3 31 66 6KDIW 5HDU DUULHU LQJH ORVXUH...

Page 35: ...g Exploded View Detail 1 2 2 2 6 96 97 39 39 93 91 92 95 11 16 18 17 12 10 14 14 13 2 3 5 5 107 107 75 135 136 136 39 39 60 39 127 99 99 100 101 75 98 4 9 9 132 15 94 39 104 105 35 39 110 38 38 38 38...

Page 36: ...36 52 52 51 50 50 49 49 51 28 27 21 57 56 39 56 56 39 21 26 63 20 11 13 24 23 21 20 25 22 26 22 49 26 33 26 30 31 54 38 39 29 109 109 111 29 32 21 24 23 19 62 58 27 28 49 24 26 59 39 39 60 41 41 129...

Page 37: ...22 124 123 120 116 113 114 134 114 88 114 117 121 118 108 125 126 128 112 24 38 38 38 38 61 71 38 69 70 70 85 24 42 73 55 84 83 87 63 45 45 79 80 106 8 8 66 66 64 78 82 81 138 72 43 89 90 46 86 76 76...

Page 38: ...UUDWHG ODQJH 3 89 1XW 6HUUDWHG ODQJH 3 89 6FUHZ 3 31 66 Item Qty Description Part No 6KDIW 5HDU DUULHU LQJH ORVXUH HOGPHQW RYHU 3ODWIRUP LULQJ DUQHVV 1XW 6HUUDWHG ODQJH 3 6FUHZ 81 5 12514 6SULQJ 7RUVL...

Page 39: ...24 Housing Exploded View Detail 1 2 2 2 6 96 97 39 39 93 91 92 95 11 16 18 17 12 10 14 14 13 2 3 5 5 109 75 75 98 107 107 7 103 39 39 60 39 127 99 99 100 101 9 4 9 15 94 39 104 105 111 39 110 38 38 38...

Page 40: ...37 75 36 52 52 51 28 28 49 49 51 50 27 21 57 56 39 56 56 39 21 26 63 20 11 13 24 23 21 20 25 22 26 22 49 26 33 26 30 31 54 38 39 29 135 135 34 29 32 21 24 23 19 132 58 27 50 49 24 26 59 39 39 60 41 4...

Page 41: ...14 88 114 117 121 118 108 125 126 128 112 24 38 38 38 38 61 UVL603C UVL603C24 71 38 69 70 85 24 134 42 73 55 84 83 87 63 45 45 79 80 133 8 8 66 66 106 64 78 82 81 62 72 43 89 90 46 86 76 76 44 44 77 5...

Page 42: ...WKH 0HPEHU States relating to the safety of machinery Technical File Reference Number SF10999A1 BC UDXQ RUSRUDWLRQ XWKRUL HG 5HSUHVHQWDWLYH AUTOADAPT AB keriv gen 7 S 443 61 Stenkullen SWEDEN Telepho...

Page 43: ...Risk assessment Part 1 Principles Safety of machinery Minimum gaps to avoid crushing of parts of the human body Safety of machinery Guards General requirements for the design and construction of HG DQ...

Page 44: ...t is 7KH JXUHV TXRWHG DUH HPLVVLRQ OHYHOV DQG DUH QRW QHFHVVDULO VDIH ZRUNLQJ OHYHOV KLOH WKHUH LV D FRUUHODWLRQ EHWZHHQ WKH HPLVVLRQ DQG H SRVXUH OHYHOV WKLV FDQQRW EH XVHG UHOLDEO WR GHWHUPLQH wheth...

Page 45: ...Reference Number SF10999A1 BC EN50498 2010 Declaration of Conformity With Directive 72 245 EEC 2009 19 EC 12 August 2013 Radio Interference of Vehicles 72 245 EEC 2009 19 EC We hereby certify that the...

Page 46: ...Page 44...

Page 47: ...Over 300 Braun Dealers Worldwide Providing Access to the World ISO 9001 2008 www braunability com international 631 West 11th Street Winamac IN 46996 USA Phone 1 574 946 6153 Fax 1 574 946 4670...

Page 48: ...are based on the latest product information available at the time of publication The Braun Corporation reserves the right to make changes at any time without notice All illustrations descriptions and...

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