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• 

Check    frequently    all    structural    parts    and    rotating    parts    (shaft,    bearing,  leading 

screw,  worm  gear  reducer,  planetary  reducer  and  cycloid  pinwheel  reducer).  Resolve 

the problem in time if there’s any. 

k)  Overhaul of Antenna Pedestal ( the equipment should be stopped, once every three years) 

 

• 

Check  if  all  parts  and  components  are  damaged.  Replace  the  damaged  one  in  time  if 

there’s any. 

• 

Clean, derust and oil all moving parts to guarantee flexible movement. 

 

• 

Clean  and  adjust  the  axis,  bearing,  leading  screw,  worm  gear  reducer,  planetary 

reducer  and  cycloid  pinwheel  reducer.  Replace  the  damaged  or  nearly  damaged 

component in time and apply enough lubricant (the lubricant grease is MnS2 EP lithium 

grease,  the  oil  is  high-grade  heavy-duty  gear  oil)  at  the  same  time  to  ensure  flexible 

movement. The  lubricant grease  and  oil  should be  filled as  described in  (q). The grease 

and oil must be filled sufficiently, missing and inadequacy will cause serious results and 

the moving parts will be damaged in short time. 

• 

Painting:  spray  paint  in  an  all-round  way  once  every  three  years.  Clean  the  original 

lacquer  coat  before  painting,  then  paint  it  with  zinc  chromate  primer  as  required 

(once to twice) and white polyurethane enamel (twice to three times as required). 

 

 

l)  There’re two  levels of  moving speed of  the  antenna: fast  and  slow. The  fast  level is  used 

for  antenna  section  changing,  stowing  and  satellite  searching  and  the  slow  level  for 

tracking satellite in normal operation. 

 

m)  In  case  of  natural  disasters  such  as  windstorm  and  earthquake,  check  the  equipment 

constantly and replace the damaged parts and components in time. 

n)  When the wind speed has reached the speed to stow the antenna, if extremely strong wind 

above  Grade  10  is  forecast  (consider  the  wind  speed  at  that  time  according  to  the 

forecast), rotate the antenna 2 hours in advance to the stowing position facing the sky. 

o)  The  leading  screw  cover  is  used  to  protect  the  leading  screw.  If  damaged,  repair  or 

replace it immediately. 

p)  Check the shaft, bearing, leading screw, worm gear reducer, planetary reducer and cycloid 

pinwheel  reducer  once  every  three  months  and  apply  lubricant  (the  grease  is  MnS2  EP 

lithium  grease,  the  oil  is  high-grade  heavy-duty  gear  oil)  at  the  same  time  to  ensure 

flexible movement. The method is: 

• 

Apply    lubricant  grease    to    the  AZ    and    EL  reducer  box.    Take    down    the  organic 

glass  plate  from  the  box,  then  fill  up  with  mushy lubricant mixed  by MnS2 EP lithium 

Summary of Contents for SCB107-120

Page 1: ...I MANUAL FOR MODELS SCB37 120 SCB107 120 SCB107E 120 12 METERS CASSEGRAIN EARTH STATION ANTENNAS...

Page 2: ...ons of the model SCB107E 120 5 3 Structural Character and Operational Principle 6 3 1 System Structural Character 6 3 1 1 Antenna Structural Character 7 3 1 2 Antenna Pedestal Structure 13 3 1 3 Feed...

Page 3: ...h as high efficiency low sidelobe low cross polarization low Voltage standing waves ratio VSWR high G T value but also with excellent characters including appropriate structural design strong wind res...

Page 4: ...r Configuration Tx 1 06 0 5 dB Rx 35 dB Cross Polarization Discrimination Linear Configuration Tx 35 dB Rx 1 3 17 7 dB VSWR Return Loss Tx 1 3 17 7 dB TX RX 75 dB Port to Port Isolation RX TX 55 dB Rx...

Page 5: ...Rx 35 dB Cross Polarization Discrimination Tx 35 dB Rx 1 3 17 7 dB VSWR Return Loss Tx 1 3 17 7 dB TX RX 75 dB Port to Port Isolation RX TX 55 dB Rx WR 75 Feed Termination flange Tx WR 75 Input Maximu...

Page 6: ...Rx 35 dB Cross Polarization Discrimination Tx 35 dB Rx 1 3 17 7 dB VSWR Return Loss Tx 1 3 17 7 dB TX RX 75 dB Port to Port Isolation RX TX 55 dB Rx WR 75 Feed Termination flange Tx WR 75 Input Maxim...

Page 7: ...stem The antenna feed subsystem contains feed and main reflector and subreflector curves The structure subsystem contains main reflector and subreflector polarization rotation device pedestal and ante...

Page 8: ...1 1 Antenna Reflector Assembly The antenna reflector is mainly composed of main reflector subreflector backups subreflector supporting device feed sleeve etc The three dimensional forming diagram is...

Page 9: ...cturing engineering final assembly adjustment etc The reflector is divided into three rings Inner ring reflector is divided into 16 same sector unit plates the middle ring is divided into 32 sector un...

Page 10: ...individual plate is 0 15mm R M S The reassembly precision of whole main reflector is 0 45mm R M S 3 1 1 3 Subreflector and Its Supporting Mechanism Design The subreflector is made of aluminum casting...

Page 11: ...ency smooth stress transmission uniform stress favorable manufacture and installation etc and are widely applied because of the higher rigidity weight ratio The backups consist of the HUB radiating be...

Page 12: ...om so the cellular structure is formed in the whole HUB to make it have maximum rigidity The polyphenyl heat insulating material with thickness of 50mm is stuck in the tapering barrel of HUB to consti...

Page 13: ...eamless steel tubes with size of 50 3 Their characteristics are simple type uniform stress high rigidity and convenient surface treatment as shown in Fig 3 1 9 Fig 3 1 8 Schematic Diagram of HUB Fig 3...

Page 14: ...the lower end surface performs positioning with the rabbet of moving sleeve and the flanges are connected with bolts So the linear polarization direction of feed network can be adjusted only by rotati...

Page 15: ...ion etc The azimuth elevation supporting combination is a T type combination constituted by the kingpost and the tripod The kingpost with 900mm and length of 3 45m is decumbent on the previous one The...

Page 16: ...support arms at the two sides of decumbent cylinder at the top of azimuth elevation bearing combination there is a pair of axle holes orthogonal with the azimuth axis in which are the bearings The tw...

Page 17: ...ability The antenna can apply the brake safely at any position and at the same time the nut pair use double nuts for backlash elimination 3 1 2 4 Synchronization Device The azimuth and elevation synch...

Page 18: ...d is narrow there is no frequency section The principle block diagram is shown in Fig 3 1 12 The purpose of the mode converter section is to well convert the main mode TE11 in the circular waveguide i...

Page 19: ...18 Fig 3 1 13 Structural figure of corrugated horn in C band Fig 3 1 14 Structural figure of corrugated horn in Ku band...

Page 20: ...s used to make the antenna be able to align the satellite 4 Maintenance As outdoor equipment the antenna is exposed to natural environment such as wind rain and sun The life of the equipment is greatl...

Page 21: ...n is changed should enable the AZ leading screw to pass the position of the front support rod of the tripod that is at AZ 100 or 260 Generally 4 5 persons are needed for section changing and one perso...

Page 22: ...then paint it with zinc chromate primer as required once to twice and white polyurethane enamel twice to three times as required l There re two levels of moving speed of the antenna fast and slow The...

Page 23: ...the cycloid pinwheel reducer The method is to fill the grease hole with heavy duty gear oil 4 2 Operation and Maintenance of Servo Equipment a Don t turn on and turn off the power switches frequently...

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