Branson 2000X aed Instruction Manual Download Page 47

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100-214-276

Rev. 3

4-1

2000X aed Actuator

Chapter 4: Installation and Setup

Instruction Manual

Chapter 4: Installation and Setup

4.1

About Installation

- - - - - - - - - - - - - - - - - - - - - - - - - 4-2

4.2

Handling and Unpacking

- - - - - - - - - - - - - - - - - - - - - 4-2

4.2.1

Unpack the Power Supply - - - - - - - - - - - - - - - - - - - 4-3

4.2.2

Unpack the Stand or Actuator - - - - - - - - - - - - - - - - - 4-3

4.2.3

Stand (actuator on a base) - - - - - - - - - - - - - - - - - - - 4-4

4.2.4

Stand (Actuator on a Hub) - - - - - - - - - - - - - - - - - - - 4-6

4.2.5

Actuator (Alone)- - - - - - - - - - - - - - - - - - - - - - - - 4-7

4.3

Take Inventory of Small Parts

- - - - - - - - - - - - - - - - - - 4-7

4.3.1

Cables - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-8

4.4

Installation Requirements

- - - - - - - - - - - - - - - - - - - - 4-9

4.4.1

Location - - - - - - - - - - - - - - - - - - - - - - - - - - - - 4-9

4.4.2

Environmental Specifications- - - - - - - - - - - - - - - - - - 4-10

4.4.3

Electrical Input Power Ratings - - - - - - - - - - - - - - - - - 4-10

4.4.4

Air Cylinder Consumption - - - - - - - - - - - - - - - - - - - 4-11

4.4.5

Factory Air- - - - - - - - - - - - - - - - - - - - - - - - - - - 4-16

4.5

Installation Steps

- - - - - - - - - - - - - - - - - - - - - - - - - 4-17

4.5.1

Mounting the Stand (Actuator on Base) - - - - - - - - - - - - 4-17

4.5.2

Mounting the Stand (Actuator on Hub-mounted column) - - - - 4-19

4.5.3

Actuator (Alone) - - - - - - - - - - - - - - - - - - - - - - - - 4-20

4.5.4

Mount the Power Supply - - - - - - - - - - - - - - - - - - - - 4-22

4.5.5

Input Power (Main) - - - - - - - - - - - - - - - - - - - - - - 4-23

4.5.6

Output Power (RF Cable) - - - - - - - - - - - - - - - - - - - 4-23

4.5.7

Interconnect between Power Supply and Actuator - - - - - - - 4-23

4.5.8

Start Switch Connection (Automation) - - - - - - - - - - - - - 4-24

4.5.9

Serial (RS-232) Port Connector - - - - - - - - - - - - - - - - 4-25

4.5.10

Parallel Printer Connector, 2000X time and 2000X energy only - 4-25

4.5.11

User I/O Interface - - - - - - - - - - - - - - - - - - - - - - - 4-26

DOC EXPIRES 12PM 7/24/2012. Article or Material must comply with the requirements
stipulated by RoHS in its current version

Summary of Contents for 2000X aed

Page 1: ...v 3 Software Version 10 xx and above BRANSON Ultrasonics Corporation 41 Eagle Road Danbury Connecticut 06813 1961 U S A 203 796 0400 DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the...

Page 2: ...DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated by RoHS in its current version...

Page 3: ...riate technical documentation at its next revision and printing Therefore when requesting service assistance for specific units note the Revi sion information found on the cover of this document and r...

Page 4: ...arranged into several structured chapters which will help you find the information you may need to know to safely handle install set up program operate and or maintain this product Please refer to the...

Page 5: ...4 1 Before Calling Branson for Assistance 1 10 1 5 Returning Equipment for Repair 1 11 1 5 1 Get an RGA Number 1 12 1 5 2 Record information about the Problem 1 12 1 5 3 Departments to Contact 1 13 1...

Page 6: ...4 9 4 4 1 Location 4 9 4 4 2 Environmental Specifications 4 10 4 4 3 Electrical Input Power Ratings 4 10 4 4 4 Air Cylinder Consumption 4 11 4 4 5 Factory Air 4 16 4 5 Installation Steps 4 17 4 5 1 Mo...

Page 7: ...uator 4 38 4 9 Mounting the Fixture on the Branson Base 4 41 4 10 Testing the Installation 4 42 4 11 Still Need Help 4 43 Chapter 5 Technical Specifications 5 1 Technical Specifications 5 1 5 1 1 Requ...

Page 8: ...nce 7 1 7 2 1 Periodically Clean the Equipment 7 1 7 2 2 Recondition the Stack converter booster and horn 7 2 7 2 3 Routine Component Replacement 7 4 7 3 Parts Lists 7 5 Index DOC EXPIRES 12PM 7 24 20...

Page 9: ...0X Actuator Dimensional Drawing 4 13 fig 4 8 2000X aed 15kHz Actuator Dimensional Drawing 4 14 fig 4 9 Block Wiring Diagram 4 15 fig 4 10 Base Mounting Centers 4 18 fig 4 11 Base Mounting Centers Dime...

Page 10: ...ator 4 39 fig 4 26 Installing a 40kHz Stack in a Branson Actuator 4 40 fig 4 27 Mounting Circles on Base 4 41 fig 4 28 Normal Front Panel Display After Power Up 4 42 fig 5 1 2000X Actuator Pneumatic S...

Page 11: ...33 tab 4 10 Stud Torque Values 4 36 tab 4 11 Tip to Horn Torque Specifications 4 37 tab 5 1 Environmental Specifications 5 1 tab 5 2 Maximum Welding Force at 100 psig and 4 0 stroke 5 2 tab 5 3 Dynami...

Page 12: ...viii 100 214 276 Rev 3 DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated by RoHS in its current version...

Page 13: ...Branson 1 10 1 4 1 Before Calling Branson for Assistance 1 10 1 5 Returning Equipment for Repair 1 11 1 5 1 Get an RGA Number 1 12 1 5 2 Record information about the Problem 1 12 1 5 3 Departments to...

Page 14: ...ided can result in minor or moderate injury It might also alert the user to unsafe practices or conditions that can damage equipment if not corrected WARNING A Warning indicates a hazardous situation...

Page 15: ...Connector label on the 2000X aed Actuator Figure 1 3 Caution label on the 2000X aed Actuator for the factory air supply Figure 1 4 Safety Labels on front of the 2000X aed Actuator CRUSH PINCH WARNING...

Page 16: ...s disconnected from the power supply before setting a DIP switch Keep hands from under the horn Down force pressure and ultrasonic vibrations can cause injury Do not cycle the welding system if either...

Page 17: ...ing Material American Acoustical Products 6 October Hill Road Holliston MA 01746 Tamer Industries 185 Riverside Av Somerset MA 02725 Singer Safety Co 2300 W Logan Blvd Chicago IL 60647 2023 Foamex 150...

Page 18: ...UTION Processing of many materials such as PVC can be hazardous to an operator s health and could cause corrosion damage to the equipment Use proper ventila tion and take protective measures 1 2 4 Set...

Page 19: ...bove plus EN 61000 3 2 Electromagnetic Compatibility Limits for harmonic emissions for European products that draw less than 1000 watts from the line at full rated power Figure 1 5 CE Mark 1 3 Warrant...

Page 20: ...ds any product exposed to adverse environments improper repair or repairs using non Branson methods or material non Branson equipment i e horns boosters converters or improperly tuned horns Set up ins...

Page 21: ...s issued The customer is responsible for all shipping charges Additional Warranty Notes Components replaced during in warranty repair carries the remainder of the original warranty Serialized assembli...

Page 22: ...Before calling determine the following information 1 Your company name and location 2 Your return telephone number 3 Have your manual with you If troubleshooting a problem refer to Chapter 7 4 Know yo...

Page 23: ...r the shipment may be delayed or refused If you are returning equipment to Branson for repair you must first call the Repair department to obtain a Returned Goods Authorization RGA number If you reque...

Page 24: ...___________ ________________________________________________________________________ 2 Is your equipment in an automated system NO YES 3 If the problem is with an external signal which signal ________...

Page 25: ...Phone Number Information about new welding systems or components Your local Branson Rep or Branson Customer Service 203 796 0400 Ext 384 Application and Setup questions on the welding system Welding A...

Page 26: ...___________________________ _______________________________________________________________________ 1 6 Obtaining Replacement Parts You can reach Branson Parts Store at the following telephone numbers...

Page 27: ...aed Actuator Chapter 1 Safety and Support Instruction Manual Obtaining Replacement Parts For Your Notes DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated by...

Page 28: ...16 100 214 276 Rev 3 Chapter 1 Safety and Support Obtaining Replacement Parts DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated by RoHS in its current versio...

Page 29: ...Covered This manual covers the Branson 2000X aed Actuator The 2000X aed Actuator may be found in one of several configurations An Actuator on a Column Support Column and Ergonomic Base also called a S...

Page 30: ...on a column and is supported by the ergonomic base Figure 2 1 Left Side View of the 2000X aed Actuator 2000X ae aed Actuator Air Pressure Adjust Downspeed Control Encoder 2000X aed only Mechanical St...

Page 31: ...e in manual semi automated and automated ultrasonic welding systems The Actuator can be mounted directly on an I beam or similar machine frame or it can be mounted on a column and base with start swit...

Page 32: ...o be built up on the part before ultrasonic energy is activated To achieve this the Actuator contains a S Beam load cell located between the air cyl inder and the converter which initiates triggers ul...

Page 33: ...d of the weld Hold and Afterburst steps to automatically retune the power supply if required Frequency Offset This process feature allows a user to set a frequency value for certain specific applicati...

Page 34: ...ied to the cylinder range of 5 100 psig 35 700 kPa Pull to set push to lock Downspeed Control Downspeed knob controls the rate of descent and force buildup on the part to be welded Carriage Door Provi...

Page 35: ...The 2000X distance Power Supply also contains a DC power supply for electrical power to oper ate the electrical components and control circuits in the power supply and on the Actuator The Power Suppl...

Page 36: ...part of the ultrasonic stack Depending on their profile horns are referred to as stepped conical exponential bar or catenoi dal The shape of the horn determines the amplitude at the face of the horn D...

Page 37: ...after the hold step Used to break away sticking parts from the tooling Alarm Beeper An audible signal that sounds when a general alarm has occurred Amplitude The peak to peak movement at the horn fac...

Page 38: ...tored is measured at the end of the ultrasonic portion of the cycle when ultrasonics are terminated Freq End The frequency at the end of the ultrasonic portion of the welding cycle when ultra sonics a...

Page 39: ...mits Suspect Reject and Missing Part Limits in the Power Supply manual Post Weld Seek Used to determine the operating frequency of the Stack after the Hold and or Afterburst portion of the weld cycle...

Page 40: ...ed upon an external signal Step Power User definable point at which AmpA is changed to AmpB Step Time User definable point at which AmpA is changed to AmpB Suspect Limits User definable limits at whic...

Page 41: ...uring the weld cycle Weld History The last 50 weld summary data lines are saved Weld Scale The power bar LED scale during weld Weld State A screen message showing the current state of the welder durin...

Page 42: ...00 214 276 Rev 3 Chapter 2 Introduction to the 2000X aed Actuator Glossary of Terms DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated by RoHS in its current v...

Page 43: ...sonic welding system and control aspects of the weld process Many of its components can be harmed if the unit is dropped shipped under improper condi tions or otherwise mishandled The following enviro...

Page 44: ...ssible inspection or for sending back the unit CAUTION The Actuator and the Power Supply are heavy Handling unpacking and installa tion may require the assistance of a colleague or the use of lifting...

Page 45: ...allet with a cardboard box cover The packaging for this assembly is similar to that of an Actuator on Hub Mounted Column Stand Actuator on Hub Mounted Column A stand consisting of an Actuator on a hub...

Page 46: ...3 4 100 214 276 Rev 3 Chapter 3 Delivery and Handling Returning Equipment DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated by RoHS in its current version...

Page 47: ...al Input Power Ratings 4 10 4 4 4 Air Cylinder Consumption 4 11 4 4 5 Factory Air 4 16 4 5 Installation Steps 4 17 4 5 1 Mounting the Stand Actuator on Base 4 17 4 5 2 Mounting the Stand Actuator on H...

Page 48: ...components are heavy Handling unpacking and installation can require help or the use of lifting platforms or hoists International safety labels are found on the power supply and actuator Those that a...

Page 49: ...olkit is packed with the actuator A booster converter and other components may be packed inside the shipping container depending on the equipment ordered Stands are shipped on a wooden pallet with a c...

Page 50: ...nly Figure 4 2 Unpacking the Stand Actuator on a Base Left side View of Stand Air Pressure Adjust Downspeed Control Encoder 2000X aed only Mechanical Stop Adjust Column Support Clamps Actuator Support...

Page 51: ...ld the stand to prevent sudden movements or injury 4 Cut the two packing straps around the base and pallet Pry off the two wooden shipping blocks to the rear of the base which prevent the base from sl...

Page 52: ...the pallet you will lay the stand on it soon CAUTION The unit may tend to tip over Stabilize the stand using the lifting hook or an assistant 4 Cut the packing strap securing the column support to th...

Page 53: ...hipped alone is assembled and ready to install Move the shipping container close to the intended installation location leave it on the floor 11 Open the top of the cardboard box remove the insert from...

Page 54: ...ctuator Interface 50 J925S 101 241 207 Alarm I O 8 J957S 101 241 208 Alarm I O 15 J957S 101 241 209 Alarm I O 25 J957S 101 241 258 Alarm I O 50 J957S 101 240 020 Start Cable J911 8 req PLA 101 240 015...

Page 55: ...lation or setup The power supply may be located up to 25 feet away for the 15kHz 50 for 20kHz 20 for 30kHz and 15 for 40kHz models from the actuator The power supply must be accessible for user parame...

Page 56: ...fuse NEMA L6 20P Plug For 20 kHz models 1250 W 200V 240V 7 Amp Max 200V 20 Amp fuse NEMA L6 20P Plug 1250 W 100V 120V 14 Amp Max 100V 20 Amp fuse NEMA 5 15P Plug 2500 W 200V 240V 14 Amp Max 200V 20 A...

Page 57: ...per cycle Multiply by 20 parts per minute for a total of 5 784 CFM The example above is to be considered a worst case condition for a welder to run at The 2000Xf aef welding system is unique since it...

Page 58: ...0 45 11 4mm 3 53 89 7mm 20 6 522 9mm Air outlet is under front panel 5 0 127mm Desired Clearance Air Intake 5 2 132 4mm 5 7 144 8mm 20 100 80 60 40 0 Reset Test DIGITAL 20 2 5 17 55 445 8mm 13 4 340 1...

Page 59: ...e the same flatness tolerance SECTION A A BASE OPTIONAL 54 mm 70 mm 127 mm 140 mm 33 mm 39 mm 75 mm 24 mm 97 mm 18 mm 64 mm 70 mm HORN WIDTH AND LENGTH WILL VARY WITH EACH DESIGN A A 1092mm 43 0 102mm...

Page 60: ...4 Installation and Setup Installation Requirements Figure 4 8 2000X aed 15kHz Actuator Dimensional Drawing DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated...

Page 61: ...V3RTN SV1SRC 24VRTN EXTLSSIG SV3 CCV SV1 PRIMARY LINEAR ENCODER 1 2 1 2 J71 P71 N C N C N C N C N C 14 13 12 11 N C DGND P77 J61 A J62 A J63 A J64 A J65 A J66 A J69 A J70 A A B CASE A B 9 8 7 6 5 4 3...

Page 62: ...xisting equipment at the customer site The air filter is held in place by two screws on a bracket bolted to the column support and by the factory installed tubing For further information see your Actu...

Page 63: ...ed movement in the event the actuator is moved off center or rotated around the column 1 Ensure there are no overhead obstructions and that no pinch or rub points exist Remember that the actuator is t...

Page 64: ...ounting Centers Dimensional Drawing for 2000X aed 15kHz Actuator 21 31 in 541 mm Mounting Holes accept 3 8 inch or metric M10 cap screws 14 75 in 375 mm 7 37 in 187 mm 16 5 in 419 mm M10 M 28 0 in 711...

Page 65: ...r Stand on Hub on page 4 19 for mounting details Figure 4 12 Mounting Bolt Pattern for the Hub for Stand on Hub 1 Locate the hub in the desired location Ensure no overhead or side obstructions will in...

Page 66: ...the actuator must be mounted on an I beam or other rigid structure The mounting surface must be flat within 0 004 in 0 1mm Total Indicator Reading in a tolerance zone of 16 x 3 5 in 410 x 90 mm 1 Lif...

Page 67: ...p 3 places 4 25 108 mm 8 50 216 mm 14 30 363 mm 15 63 397 mm 50 13 mm Machined mounting surfaces 3 places Rear view of ae aed actuator is shown Although other actuators will vary in height referenced...

Page 68: ...ess and ventilation Do not place anything on top of the power supply case In the event the system is to be installed in a high dust environment the use of a fan filter kit 101 063 614 is required See...

Page 69: ...n Power Supply and Actuator The Branson 2000Xd Actuator has two electrical connections between the Power Supply and the Actuator the RF Cable and the Actuator Interface cable A 37 pin Actuator Interfa...

Page 70: ...on Codes NOTICE Solid state devices may be used in lieu of mechanical start switches providing their leakage current does not exceed 0 1mA Actuator Interface Cable MPS GDS Linear Encoder Cable J931s R...

Page 71: ...4 5 9 Serial RS 232 Port Connector An RS 232c serial port DB 9 format is provided for the Host Computer option Only three data leads of this port are supported at this time Data Send TXD Data Receive...

Page 72: ...provides the ability for the customer to make their own interface for their automation or special control or reporting needs The interface cable has an HD44 female D shell connection on the rear of t...

Page 73: ...Wht Blk 17 J3_17_INPUT 24V Logic 1 True Input 0 24V 100mA Wht Blk Red 19 J3_19_INPUT 24V Logic 1 True Input 0 24V 100mA Grn Blk Wht 31 J3_31_INPUT 24V Logic 1 True Input 0 24V 100mA Wht Red Blu 32 J3_...

Page 74: ...rue Output 0 24V 100mA Orn Blk Wht 10 USER_AMP_IN Analog Input 10V to 10V User Amplitude control signal Blk Red 25 USER_FREQ_OFFSET Analog Input 10V to 10V User Freq offset control sig nal Grn Blk Orn...

Page 75: ...is mis wired It also presents a safety hazard if mis wired Use of the correct plug or connector helps prevent incorrect connections Figure 4 19 Line Cord Color Code Input Output J3_1_INPUT Disabled Se...

Page 76: ...s on the power supply module DIP switches change the Seek and Start functions and can affect the Amplitude Control functions Refer to your Power Supply Instruction manual or 2000X Series Installation...

Page 77: ...If you are using an Emergency Stop signal from the User I O you must clear the Emergency Stop condition before the System will operate WARNING The Emergency Stop should be engaged prior to removing t...

Page 78: ...port the power supply in the rack The weight of the power supply must be supported by integral brackets of the rack itself NOTICE Do not permanently remove the Cover from the Power Supply because it i...

Page 79: ...s by removing the two Phillips screws Save the screws 3 Noting that one side of each bracket is countersunk to accept the provided flathead screws assemble the Rack Mount Handles as shown in Figure 4...

Page 80: ...r to the booster and the booster to the horn 6 Torque to 250 in lbs 28 25 Nm Step Action 1 Clean the mating surfaces of the converter booster and horn Remove any foreign material from the threaded hol...

Page 81: ...lbs 21Nm Step Action 1 Clean the mating surfaces of the converter booster and horn Remove any foreign material from the threaded holes 2 Apply a drop of Loctite 290 threadlocker or equivalent to the...

Page 82: ...a drop of Loctite 290 threadlocker to the stud Torque and let cure for 30 minutes before use Used On Stud Size Torque EDP 15 kHz 1 2 x 20 x 1 1 2 450 in lbs 50 84 Nm 100 098 123 20 kHz 1 2 x 20 x 1 1...

Page 83: ...ench and an open end wrench refer to Figure 4 19 and tighten to the Torque tip specifications in Table 4 10 Figure 4 23 Connecting Tip to Horn Table 4 11 Tip to Horn Torque Specifications CAUTION The...

Page 84: ...booster just above the support washer in the carriage Firmly push the stack into place with the acorn nut on the top of the con verter making contact with the contactor in the top of the carriage 6 Re...

Page 85: ...Installation and Setup Instruction Manual Assemble the Acoustic Stack Figure 4 25 Installing a 15kHz Stack in a Branson Actuator DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the req...

Page 86: ...ve into place with the acorn nut on the top of the converter making contact with the contactor in the top of the carriage 6 Reinstall the door assembly and start the four door screws 7 Align the horn...

Page 87: ...ounting holes can become stripped if the hardware is over tightened Tighten your hardware only enough to prevent movement of your fixture Figure 4 27 Mounting Circles on Base The optional guard EDP 10...

Page 88: ...or 7 In the screen that follows touch w Start Switches Automation users select Manual Override 8 Press the Start switches to complete the calibration 9 Press the Test button 10 If the power supply dis...

Page 89: ...you If you need parts or technical assis tance with your 2000X series system call your local Branson representative or contact Branson customer service by calling the appropriate department as indica...

Page 90: ...4 44 100 214 276 Rev 3 Chapter 4 Installation and Setup Still Need Help DOC EXPIRES 12PM 7 24 2012 Article or Material must comply with the requirements stipulated by RoHS in its current version...

Page 91: ...does not include moisture or lubricants The Actuator requires 70 psi minimum pressure for operation and cooling and can require up to 100 psig maximum depending on the application The following table...

Page 92: ...oke 3 3 4 95 2 mm for a 4 cylinder 1 5 cylinder 135 lb 61 4 k 2 0 cylinder 269 lb 122 3 k 2 5 cylinder 441 lb 200 5 k 3 0 cylinder 651 lb 295 9 k Horn dependant for 15 kHz 3 25 cylinder 772 lb 350 9 k...

Page 93: ...om the actuator to perform various control functions as in the following examples Indexing Control In automated systems the Linear Encoder generates an Actuator Clear signal at a preset distance along...

Page 94: ...ing counter clockwise will shorten the stroke length Adjustment is approximately 0 04 inch 1 mm per rota tion Pneumatic System The pneumatic system is contained within the actuator s sheet metal enclo...

Page 95: ...sical Description Figure 5 1 2000X Actuator Pneumatic System 3 6 1 2 4 5 INPUT EXHAUST FLOW CONTROL VALVE REGULATOR COOLING VALVE CYLINDER PRIMARY MAC VALVE TO CARRIAGE FILTER DOC EXPIRES 12PM 7 24 20...

Page 96: ...the S Beam Load Cell assem bly provides dynamic follow through As the plastic melts the S Beam Load Cell assembly ensures smooth transmission of ultrasonic energy into the part Linear Encoder The enco...

Page 97: ...a weld cycle using the 2000X aed Actuator For more detailed information on making and altering settings refer to your 2000X series Power Supply manual WARNING When setting up and operating the Actuato...

Page 98: ...al functions that are part of the Actuator These include Factory Air Source Regulated Air Pressure and Air Pressure Gauge Downspeed Control Mechanical Stop Actuator Position and Height above fixture H...

Page 99: ...the actuator will not weld or operate reliably Factory air is also used to provide cooling air to the converter Factory air input may affect weld results for applications requiring more weld pressure...

Page 100: ...e of the Actuator showing a scale of an arbitrary unit of measure The Mechanical Stop is designed to stop the Horn from contacting your Fixture in the event your part is missing It is not a precision...

Page 101: ...ring The lock ring will prevent the mechanical stop adjustment from vibrating loose during operation 5 Place a part in the fixture reset the air pressure and perform a test weld 6 Check that full for...

Page 102: ...vating the S Beam Load Cell 7 Ultrasonic vibrations are activated The power bar graph on the power supply indicates loading usually in the 25 to 100 range The start switches can now be released 8 Ultr...

Page 103: ...res will help ensure long term operation of your Branson 2000X Series Actuators 7 2 1 Periodically Clean the Equipment Periodically disconnect the unit from power remove the cover and vacuum out any a...

Page 104: ...booster and horn are not flat make poor contact with each other or become corroded A poor contact condition wastes power and makes tuning difficult It may also affect the noise level and damage the co...

Page 105: ...mooth This should not take more than 2 or 3 complete rotations of the part being recondi tioned 12 Clean the threaded hole using a clean cloth or paper towel 13 Replace the stud with a new one if remo...

Page 106: ...the lifetime of the pneumatic components will be reduced This table lists pneumatic parts with an average factory compressed air condition For Reference Purposes 1 A system operating at 60 welds per m...

Page 107: ...ator with 2 5 inch diameter cylinder 101 134 278 aod Actuator with 3 0 inch diameter cylinder 101 134 280 aodl Actuator with 2 5 inch diameter cylinder 101 134 279 aodl Actuator with 3 0 inch diameter...

Page 108: ...Silver Al Ratio 1 2 101 149 053 Gold Al Ratio 1 1 5 101 149 052 Green Al Ratio 1 1 101 149 051 Purple Al Ratio 1 0 6 101 149 055 Solid Mount Boosters 20kHz 1 2 20 Input 1 2 20 Output Black Ti Ratio 1...

Page 109: ...Ti Ratio 1 2 5 109 041 174 Silver Ti Ratio 1 2 0 109 041 175 Gold Ti Ratio 1 1 5 109 041 176 Green Ti Ratio 1 1 0 109 041 177 Purple Ti Ratio 1 0 6 109 041 178 Table 7 3 Spare Parts List for the 2000X...

Page 110: ...149 088 859 Door Metal 100 037 035 Cover AE AED Actuator Right 100 032 444 Cover AE AED Actuator Left 100 032 445 MECHANICAL STOPS Rod Mech Stop 100 089 066 Block Mech Stop 100 006 197 Insulator Teflo...

Page 111: ...00 246 1311 Column 4 4 OD X 1 4 wall China 580 287 062R Column 4 4 OD X 1 4 wall Danbury 100 028 011 Column 6 4 OD X 1 4 wall option 100 028 012 CJ 15 Converter 159 135 069 Boosters 15kHz Black Ti Rat...

Page 112: ...ness Assembly 560 257 233R Carriage Door 2000X 15kHz 580 121 056R Assy Cylinder AED 3 0 Diameter 560 198 009R Cover AE AED Actuator Right 580 101 181R Cover AE AED Actuator Left 580 101 180R Rod Mech...

Page 113: ...age Ext 580 048 025R Assy Regulator 100 246 553 Assy Gauge 100 246 554 ULS Switch Optical 200 099 190 Table 7 5 Spare Parts List for the 2000X aed 15kHz Actuator Continued Description EDP Number Table...

Page 114: ...Block 100 246 909 1 1 2 Ground Spring 100 095 024 0 0 1 2000X AED Interface Board 102 242 717R 0 0 1 aed aod Interface Kit 101 063 814 ULS Switch 200 099 190 0 1 2 Air Cylinder 3 0 100 246 573 0 1 1 A...

Page 115: ...4 Downspeed Control 6 3 Emergency Stop 6 5 Factory Air Source 6 3 Mechanical Stop 6 4 Regulated Air Pressure and Air Pressure Gauge 6 2 aed Actuator Dimensional Drawing 4 13 Air Cylinder Consumption...

Page 116: ...m 2 8 5 6 E Electrical Input Power Ratings 4 10 Emergency Stop Button reset 4 31 Emergency Stop Control 4 31 Environmental Specifications 3 1 4 10 5 1 Ergonomic Base 2 2 F Factory Air 4 16 Factory Air...

Page 117: ...the Stack in the Actuator 20 kHz Stacks 4 38 Interconnect between Power Supply and Actuator 4 23 L Limit Switch 5 3 Load Cell 5 6 Load Cell and Dynamic Follow Through 5 6 M Maintenance 7 1 Periodic an...

Page 118: ...ment 7 4 Pneumatic Connections to Actuator 4 16 Pneumatic System 5 4 Pneumatic Tubing and Connectors 4 16 Power Supply Dimensional Drawing 4 12 Printer Compatibility 4 26 Printer Connector 4 25 PVC Ma...

Page 119: ...rque Values 4 36 Stand Actuator on Base 3 3 Actuator on Hub Mounted Column 3 3 Stand Actuator on Base 3 3 Start Switch Connection Automation 4 24 Still Need Help 4 43 Stop button 4 31 T Take Inventory...

Page 120: ...SW1 4 30 User I O Input and Output Function Selection 4 29 User I O Interface 4 26 V Vibration 3 1 W Warranty 1 7 Welding Systems 2 7 Booster 2 8 Converter 2 7 Encoder 2 8 Horn 2 8 Load Cell and Dyna...

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