BrainBee AGS 200 Operation Manual Download Page 49 | Manualshive

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CHAP.7 – USE OF THE INSTRUMENT

48/ 48

ENGLISH

ags-200

7.1.7.4

HEAD GASKET TIGHTNESS

The test checks for carbon monoxide (CO) in the cooling circuit. The operator must
comply with the instructions that appear on the screen. The test result will appear at the
bottom left of the window at the end of the procedure.

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Summary of Contents for AGS 200

Page 1: ...anual Mode d emploi D Gebrauchsanweisung Instrucciones para el uso Manual de uso E P 43126 Parma Italia Via Quasimodo n 4 A Ver 4 Tel 39 0521 954411 Fax 39 0521 954490 441030000802 CODE 441030000802 w...

Page 2: ...ssed to an authorized dealer a sales representative of BRAIN BEE or to its e mail address contact brainbee com All technical and sales documentation is also available in the Internet website http www...

Page 3: ...CHAP 1 GENERAL INFORMATIONS 2 2 ENGLISH ags 200 Blank page...

Page 4: ...19 5 1 GENERAL SPECIFICATIONS 19 CHAP 6 PRELIMINARY OPERATIONS 21 6 1 INSTALLATION 21 6 2 HOW TO INSTALL THE SOFTWARE 24 6 3 INSTALLATION IN THE DOS ENVIRONMENT 24 6 4 INSTALLATION IN THE WINDOWS ENV...

Page 5: ...AGNOSIS 46 7 1 7 3 EFFICIENCY OF THE CATALYTIC UNIT 47 7 1 7 4 HEAD GASKET TIGHTNESS 48 7 1 7 5 ENGINE WARMING UP EFFICIENCY 49 CHAP 8 MAINTENANCE 51 8 1 9 1 HOW TO CLEAN THE FILTERING SYSTEM 51 8 2 H...

Page 6: ...to the type of engine aspiration the conditions of use and the composition of the fuel used Diesel exhaust consists of CO CO2 NOX and HC gas and particulate soot sulphates The tiny particles of carbon...

Page 7: ...n plug from the motor Keep the connection cables of test instruments well away from the moving parts of the engine RISK OF BURNS Some of the engine components exhaust gas manifold and so forth can bec...

Page 8: ...n both residential and industrial electricity mains and in the electrical systems of vehicles When a person comes into contact with test instruments or engine parts to which voltage is applied there i...

Page 9: ...sily removed with water 3 2 IMPORTANT INFORMATION ABOUT THE SAFETY OF THE INSTRUMENT The work and operations described below are not permitted when the Iinstrumrnt is used as in certain circumstances...

Page 10: ...n any way The holder has safety and protective mechanisms that ensure the instrument can be safely operated Damage to these mechanisms could result in heat or smoke escaping leaking liquids fire outbr...

Page 11: ...use the battery holder for any purpose other than that for which it has been explicitly designed and produced Such action could impair the performance of the battery holder shorten its working life a...

Page 12: ...encers become extremely hot and can cause burns or fire outbreaks Do not smoke or use naked flames when working on engines If inhaled exhaust gas carbon monoxide can be lethal or cause serious damage...

Page 13: ...e used for a long period of time It is advisable to store the instrument in its case if it is not going to be used for a long period of time 3 3 5 CLEANING When necessary clean the outer surfaces of t...

Page 14: ...fety symbols are described in this section 3 4 1 SAFETY ALTERNATE CURRENT EARTH CONSULT THE INSTRUCTION MANUAL DANGER RISK OF ELECTRIC SHOCK WARNING DO NOT REMOVE COVER this may only be done by a qual...

Page 15: ...CHAP 3 SAFETY 14 14 ENGLISH ags 200 Blank Page...

Page 16: ...ENGLISH 15 15 CHAP 4 GENERAL DESCRIPTION ags 200 CHAP 4 GENERAL DESCRIPTION 4 1 EXTERNAL ASPECT OF AGS 200 4 1 1 EXTERNAL ASPECT OF AGS 200 OVERALL VIEW FRONT PANEL...

Page 17: ...2 WATER OUTLET 3 ACTIVATED CARBON FILTER 4 GAS OUTLET 5 HOUSING FOR Nox SENSOR 6 O2 SENSOR 7 COALESCENT FILTER 8 ENGINE TEMPERATURE SENSOR INPUT 9 ENGINE RPM SENSOR INPUT 10 SOCKET FOR RS 232 SERIAL...

Page 18: ...ENGLISH 17 17 CHAP 4 GENERAL DESCRIPTION ags 200 4 1 2 ACCESSORIES AGS 200 is supplied with the following accessories GAS SAMPLING PROBE SAMPLING PROBE TUBE SAMPLING PROBE FILTER...

Page 19: ...CHAP 4 GENERAL DESCRIPTION 18 18 ENGLISH ags 200 Blank Page...

Page 20: ...ntinuous condensation discharge Semiautomatic leak test Automatic flow monitoring Automatic O2 sensor exhausted monitoring Automatic compensation of environmental pressure from 850 to 1050 mB Automati...

Page 21: ...CHAP 5 GENERAL SPECIFICATION 20 20 ENGLISH ags 200 Blank Page...

Page 22: ...TALLATION AGS 200 is supplied in a cardboard box To open the box cut the adhesive tape with a cutter and take out the instrument which is protected by two pieces of moulded polystyrene If you have a T...

Page 23: ...CHAP 6 PRELIMINARY OPERATION 22 22 ENGLISH ags 200 OMNIBUS 500 AGS 200 OPA 100...

Page 24: ...ENGLISH 23 23CHAP 6 PRELIMINARY OPERATION ags 200 PERSONAL COMPUTER AGS 200 OPA 100...

Page 25: ...using diskettes just insert the first disk open the install bat file and change the disk when requested If the Windows program is installed in the computer you can still install the software in the DO...

Page 26: ...200 After a presentation mask which can be quitted by pressing any key or by clicking with the mouse the management program displays the main menu This allows all the monitoring programs to be access...

Page 27: ...k allows you to enter the name and address of the garage where the instruments are used so that the information is printed on all the test reports Five lines of 24 characters each are available plus a...

Page 28: ...TIME SET UP This mask allows you to enter the date and time so that this information is automatically printed when the instruments are used Press F1 to memorize all the values This data is only necess...

Page 29: ...t the serial port of the computer to which AGS 200 will be connected Press F7 SET UPS in the main menu and then press F1 GARAGE DATA Using the arrows and select the correct serial port and press ENTER...

Page 30: ...ry MG 7011 or a normal piezo sensor are to be used Access the main menu press F1 EXHAUST GAS ANALYSIS then F6 CONTROLS and lastly F2 TYPE OF REV COUNTER Use the arrows and to select the type of revolu...

Page 31: ...CHAP 6 PRELIMINARY OPERATION 30 30 ENGLISH ags 200 Blank Page...

Page 32: ...OF THE INSTRUMENT 7 1 USE OF THE PROGRAM IN A PERSONAL COMPUTER OR IN OMNIBUS Access the main menu and press F1 EXHAUST GAS ANALYSIS The GAS ANALYSER menu will appear on the display The software versi...

Page 33: ...R and press F1 CONTINUOUS TEST This accesses the CONTINUOUS TEST mask The gas reading can only be made at the end of the warming up period and the auto calibration procedures The following parameters...

Page 34: ...e keys that appear on the right hand side of the display are listed below F1 Immediately prints the displayed values F2 AUTOZERO execution F3 Vehicle data entry only during numeric display phase F4 Se...

Page 35: ...the EXHAUST GAS ANALYZER and press F2 to access the OFFICIAL TEST mask The parameters required by CEE 92 55 are displayed in this mask 7 1 2 1 VEHICLE DATA ENTRY It is obligatory to enter the data in...

Page 36: ...test in compliance with CEE 92 55 the environmental conditions must be within the following limits TEMPERATURE between 5 and 40 C PRESSURE between 850 and 1025 mbar The environmental data can be ente...

Page 37: ...MENT 36 36 ENGLISH ags 200 7 1 2 3 RESIDUE HC TEST The next step is to check for any residue HC that may have remained in the measuring circuit after the previous test At the end of this phase the fol...

Page 38: ...engine warms up according to the manufacturer s instructions or in the absence of these proceed with the test when the temperature exceeds 80 degrees To measure the temperature insert the supplied pr...

Page 39: ...talytic silencer At idling rate and at accelerated idling rate for vehicles with catalytic silencer Idling rate means the rate at which the engine operates never more than 1000 rpm with the accelerato...

Page 40: ...ucted the test can be entered in the official print out 7 1 2 7 EXHAUST LIMITS VEHICLES WITH CATALYTIC SILENCERS Correct CO limit at idling rate 0 5 vol Correct CO limit at 2000 2500 rpm 0 3 Lambda fa...

Page 41: ...E INSTRUMENT 40 40 ENGLISH ags 200 7 1 3 HOW TO CHECK THE CALIBRATION DUE DATE Access the main menu OF THE exhaust gas analyzer press F6 SET UPS and then CALIBRATION DUE DATE Press ESC to return to th...

Page 42: ...5 LEAK TEST The following mask will appear with instructions on how to carry out the leak test Fit the probe tube into the relative housing as shown in the figure If the result of the leak test is pos...

Page 43: ...during the official test or can be activated by accessing the CONTROLS menu F6 and then pressing F4 The following mask with the message WAIT PLEASE will appear during the test This gives the analyzer...

Page 44: ...lters and tubes If the test repeat is also unsuccessful the filters must be changed and the tubes and sampling probe adequately cleaned 7 1 6 O2 SENSOR EFFICIENCY Access the main menu of the EXHAUST G...

Page 45: ...the sensor is becoming exhausted but can still be used for a short while If the measuring range is in the red zone the sensor is exhausted and must be replaced 7 1 7 SPECIAL TESTS Access the main men...

Page 46: ...is test begins with a warning for the operator The test involves sampling the exhaust fumes at various engine rates The operator must comply with the instructions that appear on the screen The test re...

Page 47: ...st for the operator about the type of vehicle tested The test involves measuring the exhaust fumes at 2000 2500 rpm and idling engine rates The operator must comply with the instructions that appear o...

Page 48: ...at 2000 2500 rpm and idling engine rates with the gas sampling probe inserted first prior to the catalytic unit and then after it The operator must comply with the instructions that appear on the scr...

Page 49: ...1 7 4 HEAD GASKET TIGHTNESS The test checks for carbon monoxide CO in the cooling circuit The operator must comply with the instructions that appear on the screen The test result will appear at the b...

Page 50: ...r The exhaust fumes are sampled at regular intervals after the engine which must idle has started At the end of the test which lasts 15 minutes the operator must visually check that emissions of the f...

Page 51: ...CHAP 7 USE OF THE INSTRUMENT 50 50 ENGLISH ags 200 BLANK PAGE...

Page 52: ...8 1 9 1 How to clean the filtering system The filters installed in the system are very important since they protect the delicate internal devices from dirt and impurities This is why it is essential...

Page 53: ...52 ENGLISH ags 200 Unscrew the cup to replace the coalescent filter indicated by the arrow Once the coalescent filter has been removed the gauze filter indicated by the arrow can be replaced or washe...

Page 54: ...onths from the date of the last inspection These operations are official thus all the procedures described in the Circular must be complied with These periodical inspections may only be carried out by...

Page 55: ...CHAP 8 MAINTENANCE 54 54 ENGLISH ags 200 BLANK PAGE...

Page 56: ...r as the instrument is used Full comments to all the errors displayed appear on the screen thus further descriptions are not considered necessary ERROR Cause Remedy Ref No connection between interface...

Page 57: ...CHAP 9 ERRORS 56 56 ENGLISH ags 200 BLANK PAGE...

Page 58: ...d engine rpm for AGS 200 and MANAGER 600 CPI 020 Induction clamp to test Otto cycle engine rpm for AGS 200 and MANAGER 600 CA 020 12V battery power cable with clamps for OPA 100 AGS 200 and MANAGER 60...

Page 59: ...CHAP 10 OPTIONALS 58 58 ENGLISH ags 200 BLANK PAGE...

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