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Express® Deck Lavatory System EXD Series
EXD-3/WH97

Installation Instructions - For Service Only

10

6/8/04

Bradley Corporation • 

215-1278 Rev. C; EN 03-817

THEN

Valve Position is

Hot Supply 

Cold Supply

Valve Delivers

Correct

Hot

Cold

Mixed 107°

Correct

Hot

No Water

Valve shuts off or drips

Correct

No Water

Cold

Valve shuts off or drips

Correct

Hot

Hot

Hot

Correct

Cold

Cold

Cold

Reversed

Hot

Cold

Cold/below 107° Hot/above 107° 

Reversed

Hot

No Water

Hot

Reversed

No Water

Cold

Cold

Reversed

Hot

Hot

Hot

Reversed

Cold

Cold

Cold

Vernatherm

Mixing Valve Maintenance and Service

*Repair kit S45-049 is pre-packaged and includes O-Ring, Flip Ring, Power Element and Spring.

Maintenance Instructions

1. Disassemble the Vernatherm

Valve as shown,

being careful not to damage the power element.
Replace the element, if necessary.

2. If necessary, remove the old flip ring and replace

with a new ring.

NOTE: An old or worn flip ring may cause temperature
fluctuation and/or water chatter.

3. Reassemble the power element and valve body.

Apply grease to the main valve slide and gently
ease into position, rotating so that grease is
applied to the flip ring. Do not force the slide as
this may push the flip ring from its position. To
test, rotate the slide; a slight drag should be felt
when correctly installed.

4. Reassemble the valve.

Service Suggestions

When servicing the valve, make sure it is installed in the correct position. The most common error
occurs when the valve is installed in the reversed position, that is, the hot line is connected to the cold
line and the cold is connected to the hot.

NOTE: A red marking indicates the hot side of the valve.

The table below lists conditions that occur when the valve is installed correctly, and when it is in the
reversed position. 

Flip Ring*

125-015

Power Element*

S27-019

Valve Slide

S01-039

Spring*

135-008

O-Ring*

125-001CH

Screw

160-175

Body

S73-027

Body (chrome)

S73-028

Cover

107-261B

IF

Summary of Contents for Express EXD Series

Page 1: ...making connections Debris in supply lines will cause the valves to malfunction Turn OFF electrical power to the outlet when installing the Express Deck Wall anchors used must have a minimum pull out r...

Page 2: ...ess Deck Lavatory System EXD Series EXD 3 WH97 Installation Instructions For Service Only 2 6 8 04 Bradley Corporation 215 1278 Rev C EN 03 817 EXD 3 WH97 Express Deck Dimensions Standard Height Mount...

Page 3: ...ion Step 1 Rough in IMPORTANT Dimensions in Figure 1a are for a Standard Height Express Deck only See Figure 1b on page 4 for Juvenile Height Express Deck 1 Rough in 1 2 NPT hot and cold supply lines...

Page 4: ...xpress Deck Lavatory System EXD Series EXD 3 WH97 Installation Instructions For Service Only 4 6 8 04 Bradley Corporation 215 1278 Rev C EN 03 817 Figure 2 Figure 1b Juvenile Height Mounting EXD 3 WH9...

Page 5: ...el IMPORTANT Anchoring the frame to a wall that is not flat may cause the frame to bend If necessary install shims to compensate for any wall distortion 3 Ensure that the back of the frame is flat aga...

Page 6: ...e the bowl assembly squarely onto the frame 2 Attach the front of the bowl assembly to the frame using the four 1 4 20 x 3 8 pan head screws and washers provided Do not tighten screws at this time IMP...

Page 7: ...2 tempered supply line Connect the stop check strainer to the solenoid valves with the flexible supply hose see Figure 5b 2 Install the two drain plugs in the two holes in the bottom of the bowl see...

Page 8: ...amp cloth and a household liquid detergent Stubborn stains can be removed as follows 1 Using a 7448 Scotch Brite pad scrub with an abrasive cleanser such as Ajax Comet or Soft Scrub and water 2 Clean...

Page 9: ...Frame and Panel Assembly of Components STOP STRAINER CHECK VALVE S60 003 90 ELBOW 169 639 BRASS PIPE NIPPLE 113 006DJ 7 5 8 194mm 1 2 14 NPT SUPPLIED BY INSTALLER THERMOSTATIC MIXING VALVE S01 116 CO...

Page 10: ...replace with a new ring NOTE An old or worn flip ring may cause temperature fluctuation and or water chatter 3 Reassemble the power element and valve body Apply grease to the main valve slide and gen...

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