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17

 

Vent Pipe Preparation and Joining continued-  
 

a) 

CLEANERS, SOLVENTS, PRIMERS AND CEMENTS ARE 
FLAMMABLE. Do not store or use these materials near heat or 
open flame, or in the vicinity of other appliances.

 

2)  Use proper cutting, deburring and applicator tools to ensure proper 

preparation and joining of pipe and fittings. 
a)  Cutting Tools 

i)  A square cut must be achieved with a miter box saw or pipe cutter 

to ensure a proper mating with the female. If a pipe cutter is used, 
the burr created at the outer edge of the pipe must be removed.  

b)  Deburring Tools 

i)  A file, knife or plastic deburring tool can be used to remove burrs. 

Burrs must be removed from the inside and outside edges of the 
pipe to ensure a proper seal. 

c)  Applicator Tools 

i)  A natural bristle paintbrush or roller may be used to apply cement. 

Prompt application of the cement is important due its fast drying 
properties. 

3)  Inspection, Cleaning, Priming and Cementing 

a)  Inspect the pipe inside and out for dirt, dust, moisture or grease etc. 

Check pipe and fittings for splits or cracks and replace if found. 

b)   Clean pipe and fittings are imperative for proper joining. Following 

cutting and deburring, wipe away any foreign material with a clean dry 
rag. If wiping fails to thoroughly clean surfaces, chemical cleaning is 
necessary. 

c)  Primer must be applied to the pipe surface and fitting socket with a 

natural bristle brush. This serves to soften and prepare the pipe for 
cementing. 

d)  Cementing must be done quickly to avoid over-drying before joining. 

i)  Apply one coat to the outside end of the pipe at a width slightly 

greater than the depth of the socket. 

ii)  Apply a coat around the inside of the fitting socket. 
iii)  Apply a second coat around the end of the pipe. 

4)  Joining 

a)  Joints should be made immediately after cement is applied. 
b)  After fully inserting pipe into fitting socket, hold joint together for about 

15 to 20 seconds. 

c)  Remove excess cement from around pipe and fitting with a clean rag. 
d)  Cement drying times may vary. Be sure to allow for the recommended 

drying time before disturbing joints. 

 
For more specific and detailed information about the above, contact the vent 
pipe manufacturer, supplier, or competent professional. 

Summary of Contents for RG1PV50S6X19-264

Page 1: ...one Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas...

Page 2: ...the event of improper usage or storage of gasoline or other flammable materials in the location where the water heater is installed the technology will resist ignition of the flammable vapors outside...

Page 3: ...0 L 12 Vent Pipe Preparation and Joining 16 Combustion Air Supply 18 Water Connections 20 Gas Connections 23 Electrical Connections 24 Wiring Diagram 25 GENERAL OPERATION 26 Lighting Shutdown Instruc...

Page 4: ...r You should contact a qualified service technician to inspect the appliance and to replace any part of the control system including the combination gas control which has been submerged in water See t...

Page 5: ...ential garages must be installed and located or protected to avoid physical damage For other installations refer to local codes In the absence of local codes the water heater must be installed in comp...

Page 6: ...h little or no odor to reveal their presence NOTE DAMAGE TO THE WATER HEATER CAUSED BY EXPOSURE TO CORROSIVE VAPORS IS NOT COVERED BY THE WARRANTY DO NOT OPERATE THE WATER HEATER IF EXPOSURE HAS OR WI...

Page 7: ...adequate drain The piping must be at least 3 4 in 1 9 cm in diameter and pitched for proper drainage It is recommended that a minimum clearance of 4 in 10 2 cm be provided on the side of the water he...

Page 8: ...appliance by at least 3 in 7 6 cm in any direction or if the appliance is to be installed in an alcove or closet the entire floor must be covered by the panel The minimum clearances to combustibles f...

Page 9: ...ly inlet to building or the combustion air inlet to any other appliance 12 inches 30 cm 4 feet 1 2m below or to side of opening 12 inches 30 cm above opening K Clearance to a mechanical air supply inl...

Page 10: ...TER HEATER and CLEARANCES and with National Fuel Gas Code and local codes Clearance to combustibles for all venting pipes and terminals For installations in the US 0 minimum For installations in Canad...

Page 11: ...rs and cements All approved primers and cements are to be used within their marked time limitations Approved Venting Materials For installations in the US only PVC DWV ASTM D 2665 PVC Sch 40 80 120 AS...

Page 12: ...ucts of combustion through 2 in 5 1 cm or 3 in 7 6 cm diameter vent pipe to the outdoors The water heater may be either vented horizontally through the wall or vertically through the roof Use a 3 in 7...

Page 13: ...7 6 cm vent pipe use a 3 in 7 6 cm to 2 in 5 1 cm reducer and exit the building wall with 2 in 5 1 cm vent pipe using the 2 in 5 1 cm 90 vent terminal supplied Two 45 elbows are equivalent to one 90...

Page 14: ...he distance between the edges of the 90 vent terminal and the exterior wall see Figure 3 must be at least 1 in 2 5 cm Use the proper cement and assembly procedures to secure the vent connector joints...

Page 15: ...N B149 Installation Codes latest edition Figure 4 THROUGH THE WALL VENTING WITH LOW GROUND CLEARANCE When venting cannot exit through the wall at a height greater than or equal to 12 in 30 5 cm from t...

Page 16: ...ent Terminal 4 85 25 9 10 3 1 2 90 Elbows with Vent Terminal 5 80 24 4 10 3 1 HIGH ALTITUDE INSTALLATIONS FOR ELEVATIONS OVER 2 500 FEET 762 m ABOVE SEA LEVEL The capacity of the induced draft blower...

Page 17: ...Check pipe and fittings for splits or cracks and replace if found b Clean pipe and fittings are imperative for proper joining Following cutting and deburring wipe away any foreign material with a cle...

Page 18: ...d spaces are spaces defined as having less than 50 ft3 1 000 BTU hr 4 8 m3 kW of input All Air from Inside the Building The confined space must be provided with two permanent openings communicating di...

Page 19: ...rea of 1 in2 2000 BTU hr 1100 mm2 kW of total input rating of all equipment in the enclosure 3 When ducts are used they must be of the same cross sectional area as the free area of the openings to whi...

Page 20: ...on DO NOT operate this water heater in a closed system without provisions for controlling thermal expansion Your water supplier or local plumbing inspector should be contacted on how to control this s...

Page 21: ...sure relief valve into the opening provided and marked for this purpose on the water heater Note Some models may already be equipped or supplied with a combination temperature and pressure relief valv...

Page 22: ...scalds Water temperature over 125 F Feel water before bathing or before setting temperature are available showering Temperature limiting valves Review this instruction manual at water heater scalded A...

Page 23: ...y line feeding the water heater to permit servicing of the water heater Compounds used on the threaded joints of the gas piping must be resistant to the action of liquefied petroleum gases propane gas...

Page 24: ...cord flush with the bushing Remove the junction box cover and pull the pressure switch outside of the junction box Cut the three wires from the line cord at the bushing inside of the junction box Dril...

Page 25: ...25 Wiring Diagram Figure 6...

Page 26: ...er heater 3 Close the cold water supply shut off valve 4 Open the drain valve on the water heater by turning the stem counter clockwise The drain valve has threads on the end that will allow the conne...

Page 27: ...27 Lighting Shutdown Instructions...

Page 28: ...tleship Grey faceplate is approximately 180 F maximum set point Figure 7 DANGER Hotter water increases the risk of scald injury Scalding may occur within five 5 seconds at a temperature setting of 140...

Page 29: ...re must be no materials stored against the water heater or vent air intake system and proper care must be taken to avoid unnecessary contact especially by children with the water heater and vent air i...

Page 30: ...bustible materials gasoline and other flammable vapors and liquids 4 Bi annually conduct a visual check of the main and pilot burner flames to determine that they are burning properly See Burner Flame...

Page 31: ...in flammable vapor This water heater is equipped with a flammable vapor water heater control will shut down the water heater and display a code of 7 flashes and then a 3 second pause If a 7 flash erro...

Page 32: ...installed to extend tank life The anode rod should be inspected periodically every 2 years and replaced when necessary to prolong tank life Water conditions in your area will influence the time inter...

Page 33: ...upplier ______________________________________________________ Supplier Phone No _____________________________________________ CAUTION FOR YOUR SAFETY DO NOT ATTEMPT REPAIR OF COMBINATION GAS CONTROL...

Page 34: ...use Pressure switch not working closed position 1 Pressure switch tubing kinked or blocked 2 Blocked pressure tap on switch 3 Faulty pressure switch Three flashes three second pause Pressure switch or...

Page 35: ...false pilot flame sensed System auto resets Pilot valve stuck in open position Seven flashes three second pause Flammable vapor sensor fault detected see warning label 1 Flammable vapor present 2 Fla...

Page 36: ...moving combustion air through the combustion system 5 The pressure switch closes 6 The control senses the closed pressure switch and starts the ignition process by providing a spark at the pilot elect...

Page 37: ...ilot Assembly 4 Flue Baffle 15 Main Burner Orifice 5 Honeywell Gas Control Valve 16 Gas Feedline 6 Drain Valve 17 Flammable Vapors Sensor 7 Fiberglass Insulation not shown 18 Sensor Harness 8 Foam Ins...

Page 38: ...those used for boiler treatment must NOT be introduced into potable water used for space heating 3 This water heater must NOT be connected to an existing heating system or component s previously used...

Page 39: ...39 NOTES...

Page 40: ...40 NOTES...

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