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BPC HP-206P, User Manual

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VI.   MAINTENANCE ......................................................................................................23 

6.1  Scheduled Maintenance ....................................................................................23 
6.2  Daily checks ......................................................................................................23 
6.3  Weekly checks...................................................................................................23 
6.4  Annual maintenance ..........................................................................................24 
6.5  UPS Storage and transportation ........................................................................24 

 
VII.  FAULTS AND TROUBLESHOOTING .....................................................................25 

7.1  General procedure for fault checking and troubleshooting .................................25 

 
VIII.  UPS’s REMOTE CONTROL CONNECTION  .........................................................26 

8.1  Using Serial Port................................................................................................26 
8.2  Serial port connection cable...............................................................................26 
8.3  Remote control/connection with a modem  ........................................................26 

8.3.1    Hardware Configuration..........................................................................27 
8.3.2    Functioning Principle ..............................................................................27 
8.3.3    Modem programming procedure  ...........................................................27 

8.3.3.1   Smart  Modem (SM) configuration (programming) ....................28 

8.3.4    Modem connection cables......................................................................28 

8.4  UPS Remote monitoring panel connection ........................................................28 

 
 
 
 
 

Summary of Contents for HP-206P

Page 1: ...HP 200P SERIES UPS s HP 206P HP 210P HP 215P 6 10 15 kVA 3 Phase Input 1 Phase Output USER MANUAL ...

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Page 3: ...ALLEL OPERATION 14 3 1 Introduction 14 3 1 1 Redundancy 14 3 1 2 Power Increase 14 3 2 Parallel Operation Mode 14 3 2 1 Redundant Parallel Mode 15 3 3 Parallel Operation Mode Fault Codes 15 3 4 Parallel System Accessories 15 3 5 Effects of the parallel configuration on HP 200P series UPS 17 3 6 Taking off the parallel devices from a UPS 17 IV UPS INSTALLATION 18 4 1 Introduction 18 4 2 Unpacking 1...

Page 4: ...ault checking and troubleshooting 25 VIII UPS s REMOTE CONTROL CONNECTION 26 8 1 Using Serial Port 26 8 2 Serial port connection cable 26 8 3 Remote control connection with a modem 26 8 3 1 Hardware Configuration 27 8 3 2 Functioning Principle 27 8 3 3 Modem programming procedure 27 8 3 3 1 Smart Modem SM configuration programming 28 8 3 4 Modem connection cables 28 8 4 UPS Remote monitoring panel...

Page 5: ...ed in a UPS are classified as SAFETY and OPERATING categories as shown below Kg Pb H2 SO4 HIGH VOLTAGE WEIGHT ISOLATED LEAD ACID BATTERY ATTENTION FOLLOW INSTRUCTIONS BELOW READ INSTRUCTION MANUAL SAFETY SYMBOLS OPERATING SYMBOLS ...

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Page 7: ...itors are used in the UPS Before maintenance turn off the device and wait at least 3 minutes to completely discharge the capacitors Make sure batteries are disconnected Unfortunate accidents may occur therefore we advise a second helping service element nearby Take of any metal objects such as rings ot bracelets that can make a short circuit 1 1 2 Battery cautions Ni Cd batteries are used in the U...

Page 8: ...ntenance bypass line is connected to the output of this switch General description of UPS parts RECTIFIER CHARGER The first conversion stage from AC to DC uses a 3 phase 6 pulse fully controlled rectifier to convert the incoming mains supply into a regulated DC BUS BAR The DC BUS BAR produced by the rectifier provides both battery charging power and power to the inverter section BATTERY GROUP It k...

Page 9: ...h F3 F4 F5 Input Switch MBS Maintenance ByPass Switch RS232 SNMP Communication Select Switch optional RS232 Communication Socket DB9 Female Emergency Stop Switch I P F6 Output Switch Figure 2 1 6 Kva Fuse and Switch Locations Parallel Port ...

Page 10: ... F5 Input Switch MBS Maintenance ByPass Switch RS232 SNMP Communication Select Switch optional RS232 Communication Socket DB9 Female Emergency Stop Switch I P F6 F7 Output Switch Fuses Figure 2 2 10 15 Kva Fuse and Switch Locations Parallel Port ...

Page 11: ... frequency 50 Hz Output frequency tolerance Line syncron 1 Output frequency tolerance Free running 0 2 Efficiency 100 Load 88 90 Load Crest factor 3 1 Overload 100 125 load 10 min 125 150 load 1 min 150 by pass Total Harmonic Distortion THD 3 BATTERY Type of Batteries Ni Cd Number of Cells 242 Float charge voltage 340 Vdc End of discharge voltage 273 Vdc Battery Charging Current 20A 25A 46A ENVIRO...

Page 12: ...tage L2 If lamp is lit inverter supplies the load There are 4 function keys on front panel these are ENTER UP DOWN and UP and DOWN keys help moving on menus key selects options ENTER key means the selected option or menu is valid NOTE During parameter settings sign will change into sign if button is pressed for 3 seconds and the parameter values will start decreasing 2 2 Front Panel Menu Descripti...

Page 13: ...SOUND ON OFF is available Used for turning on off alert sound If you press ENTER key the option will change one press ON one press OFF If the OFF option is selected sound alert is turned off but if a new alarm UPS changes the option to ON state 2 ENTER BYPASS If you press ENTER for 3 seconds the load is transferred to BYPASS automatically and the submenu item changes to ENTER INVERTER this time If...

Page 14: ...a this menu navigation through the items is performed using up and down buttons Submenu item Function 1 LD 060 Output load percentage 2 OP CURR 011A Output current 3 OPV 236 Output voltage 4 IPV 400 400 400 3 Phase input voltages 5 BATT 340 V Battery voltage 6 BYP 230 By pass voltage 7 FREQU 50 0 Hz 50 0 Hz Input frequency Output frequency 8 TEMP 030 c UPS Internal temperature 9 ENTER EXIT Enter e...

Page 15: ...id 5 REMOTE ENABLE By using key you can change enable and disable options Enable remote battery test shutdown and bypass functions are enabled disable these functions are disabled press ENTER for 3 seconds and then the selection is valid 6 CENTER EDGE LANGUAGE Turkish English is selected 7 BOOST TIME Quick charge period of 1 15 hours is configured Boost is disabled if 0 is entered while boost char...

Page 16: ...of the UPS Submenu item Function 1 Password required System adjustments ENTER EXIT Enter exit from submenu Goto first submenu item 2 2 8 ADJUST MODE submenu This menu is used to adjust time and date of the UPS Submenu item Function 1 Password required System adjustments ENTER EXIT Enter exit from submenu Goto first submenu item 2 2 9 INFORMATION Menu items This menu gives information about the UPS...

Page 17: ...gain EMERGENCY STOP If an external EPO switch is installed to system connected to interface board to stop all UPS parts rectifier static bypass inverter etc is possible After pressing EPO switch all parts of the UPS stops for restart turn off S1 inverter input switch and turn on again FAULT STATUS In some cases controller checks events but can not find solutions in this case controller decide to s...

Page 18: ...MPER Over temperature inverter or rectifier section 1 Overload for inverter 2 Over temperature 3 Fan failure or dirty air inlets 4 Bad UPS settling There is not enough ventilation area A12 OVERCURRENT Inverter output system failure 1 Internal overcurrent 2 Short circuit 3 UPS failure Call the service A13 OUTPUT LOW Inverter output voltage is below the min tolerated value Inverter is stopped A14 BA...

Page 19: ...S found in parallel system A28 PLUG IN DIG Digital connection cable plug in failure A31 DUBL UPS NUMBER Parallel UPS numbers are same change one of them A40 CANT FIND PR Parallel mode is selected but main controller could not find parallel control board Select ONLINE mode from SETTING MENU Turn off the ups and turn on again A41 P BAL FAILURE In parallel operation current sharing is not okay A42 BA...

Page 20: ...ll one more UPS to the system 3 2 Parallel Operation Mode NOTE Parallel control board and some accessories are not installed in a standard HP 200P series UPS but parallel operation option is available for these models User can select parallel operation mode as an option according to purpose If parallel control board is installed in your UPS you can select operation mode from SETTINGS MENU In this ...

Page 21: ... A28 PLUG IN DIG Socket unplugged A31 DUBL UPS NR The same UPS number is selected for SLAVE UPS you must assign different UPS numbers to each one in parallel systems Go to SETTINGS menu and change the UPS number Do not forget to press ENTER key Turn off the SLAVE UPS and then turn on A40 CANT FIND PR Parallel mode was selected from the front panel but the main controller couldn t find parallel con...

Page 22: ...tery Input Battery Input AC INPUT LOAD UPS 1 UPS 2 AC OUTPUT DISTRIBUTION BOARD Figure 3 2 Parallel UPS Connection NOTE OUTPUT CONNECTIONS MUST BE OF EXACTLY THE SAME LENGTH CAUTION During operation do not turn off CB1 or CB2 first turn off the UPS output switch then turn off the CB1 or CB2 ...

Page 23: ...parallel UPS operates alone in ONLINE mode HP 200P series requires only a parallel control board to operate in parallel mode 3 6 Taking off the parallel devices from a UPS 1 Shift to the ON LINE mode 2 Switch off the UPS all switches must be in 0 position 3 Remove the parallel connection cable 4 Remove the connection between CN3 on MPB211 main controller board and CN7 on PARA22 R1 parallel control...

Page 24: ... shipping carton and the UPS 2 Carefully open the carton and take the UPS out 3 Retain the carton and packing material for future use Unit package contents 1 A user manual and Guarantee certificate 2 Battery cabinet and or shelf Optional 3 Battery connection cables 4 Battery Circuit Breaker Optional 4 3 Equipment Positioning 1 The equipment s installation place must be an easy serving place 2 Inst...

Page 25: ...PSs are A class These devices can interfere with other equipment In these cases the use must take additional precautions NOMINAL CURRENT Amperes Recommended cable cross section mm 2 Input line Full capacity recharge Bypass output At full load 400V 230V Battery Current At min battery voltage UPS Power kVA A mm 2 A mm 2 A mm 2 6 30A 10 26A 10 17A 16 10 41A 16 43 16 26A 16 15 50A 16 65A 25 40A 25 NOT...

Page 26: ... case the phase sequence must be corrected If A21 ROTATE PHASE message appears on the LCD panel change the phase sequence 3 Connect the output of the UPS to the load distribution panel 4 Connect the battery group refer to battery installation section WARNING DO NOT TURN ON THE BATTERY FUSES F1 F0 BEFORE STARTING THE UPS 5 Connect the copper earth bus which is under the safety earth and the cables ...

Page 27: ... the battery manufacturer s recommendations In general batteries require a well ventilated clean and dry environment at reasonable temperatures to obtain efficient battery operation In general a minimum space of 10 mm must be left on all vertical sides of the battery block A minimum clearance of 20 mm should be allowed between the cell surface and any walls A clearance of minimum150 mm should be a...

Page 28: ...into 0 position 2 Turn F1 F0 battery fuses into 0 position 3 Turn F2 ON OFF switch into 0 position 4 Trun F3 F4 F5 switches into 0 position 5 3 Switching into maintenance bypass mode 1 Press down button until COMMAND MENU appears then press enter Press down button until ENTER BY PASS message appears Again press enter button The UPS will switch into by pass mode MANUAL BYPASS and A52 MANU BYPASS me...

Page 29: ...l LEDs and parameter measurements are normal and there is no alarm message on the indicator panel 2 Check if the device is overheated 3 Check the cooling fans rotations 4 Check if there is any change in the equipments noise level 5 Check if there is any stoppage on the ventilation path If so clean the dust using a vacuum cleane 6 Make sure that there is nothing placed on the UPS 6 3 Weekly checks ...

Page 30: ... before storage If the charge is not enough then charge the batteries at least for 12 hours 2 Qualified service personal should disconnect the connections 3 Batteries should be charged every six months during storage period 4 Keep the UPS and batteries in dry and cool place UPS ideal storage temp 0 0 C 40 0 C max Battery ideal storage temp 10 0 C 35 0 C max 5 The UPS must be placed on a suitable p...

Page 31: ...t be recorded regularly as mentioned previously Generally the output voltage can deviate 2 from the predefined values If values differ more than this percentage then reasons must be investigated The following general structure must be systematically followed while trying to indicate the error Fault determination First step is to record the messages indicator panel LEDs operating parameter values a...

Page 32: ... TEST BATTERY TEST until battery low alarm CANCEL battery test Turn off UPS output voltage immediately SHUTDOWN Turn off UPS output voltage after delay WAITING SHUTDOWN Turn off UPS output voltage SHUTDOWN and turn on UPS output voltage WAITING RESTART CANCEL SHUTDOWN RENAME UPS Special softwares are required to use the serial port Some of the commands above are special functions These can be used...

Page 33: ... DUMB DM is the one connected to the UPS Standard Hayes AT programming language is the suitable language for modems In applications a modem which uses AT command set must be selected The NULL modem connected to the UPS by connecting to a PC should be programmed Connect the null modem to the PC s modem using a standard modem connection cable then run Hyperterminal program and send AT commend group ...

Page 34: ...rogram 8 3 4 Modem connection cables A standard modem connection cable is used to connect SM to a PC This cable is required if an external modem is used but instead if an internal modem is used then no need for this cable The connection cable between the UPS and DM must as follows UPS DB9 Pin MODEM DB25 Male 6 3 7 7 9 2 8 4 UPS Remote monitoring panel connection Remote monitoring panel is used to ...

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Page 37: ...AGKK6933 12 2007 ...

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