Boyens Backservice Jelly economy Instruction Manual Download Page 7 | Manualshive

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Description of the implement

7

Jelly economy Edition: 01.10

3

Description of the implement

3.1

Implement diagram

(1) Power supply cable

(2) Agent-hose

(3) Spray gun

(4) Spray gun retainer

(5) Suction-hose

(6) Implement on/off

(7) Temperature-control light

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Summary of Contents for Jelly economy

Page 1: ...Hotline In case of malfunction please call our Hotline No Tel 49 0 54 51 96 37 38 Fax 49 0 54 51 96 37 35 Before starting operation carefully read and adhere to this instruction manual and the safety...

Page 2: ...g into operation 12 4 1 Operation 12 4 2 Agent hose 13 4 3 Connect the one way jelly container BIB 14 4 4 Switching the implement on off 15 4 5 Selecting and exchanging the agent nozzle 16 4 6 The spr...

Page 3: ...en informed about any associated dangers Storing the instruction manual Always keep this instruction manual with the machine The instruction manual must always be at hand Transport and take over Only...

Page 4: ...e of the equipment use of the implement with faulty safety equipment or improperly fitted or inoperative safety devices and guards not adhering to the hints in the instruction manual regarding transpo...

Page 5: ...se from heat and sharp edges Only use a faultless electric power supply cable and a faultless agent hose Always accurately aim the spraying operation onto the bakery products Never aim at people or an...

Page 6: ...spray air and water Spraying other materials requires the prior explicit and written approval of Messrs boyens backservice GmbH Handle and dispose of all agents and material in an appropriate manner...

Page 7: ...mplement 7 Jelly economy Edition 01 10 3 Description of the implement 3 1 Implement diagram 1 Power supply cable 2 Agent hose 3 Spray gun 4 Spray gun retainer 5 Suction hose 6 Implement on off 7 Tempe...

Page 8: ...f the one way jelly container Bag in Box BIB 2 or the jelly container 3 special equipment Then the sucked off jelly is delivered via the agent feed pump to the flow heater Inside the flow heater the j...

Page 9: ...2 For spraying the product unlock the locking device 3 against unintended spraying Hold the spray gun at a distance of approx 10 cm above the product to be sprayed and pull the trigger lever 4 Dependi...

Page 10: ...quency 50 60 Hz Fuse in the feed line 16 A Length of power supply cable 3 m Power consumption maximum 825 watt Length of the agent hose 1 2 m Measurements Length Width Height 315 mm 450 mm 350 mm Weig...

Page 11: ...tained for hours in case of work interruptions with heated agent hose up to the spray gun with spray gun with heat reflecting casing with analog controlled heat adjustment with pneumatically driven di...

Page 12: ...Check whether the electric circuit is protected by fuse with 16 Ampere If so connect the implement with the aid of the power plug to the power supply 4 1 Operation Only operate the implement with all...

Page 13: ...cid containing product Silicone textile casing for stability Resistance wires for heating Protect the agent hose against damage from sharp edged objects Danger of injury from discharging hot agent In...

Page 14: ...ontainer 3 Place the jelly containers into the holder 5 so that the adapter 4 is located below Connect the adapter 4 and the suction hose 6 via the coupling plug 7 For this simply push the socket 8 fr...

Page 15: ...nd the agent hose heat the jelly up to the prior set processing temperature The implement is ready for operation if the red temperature control light 3 goes out If the implement is cold the heating pe...

Page 16: ...ound jet nozzle 1 for small and round products red flat jet nozzle 2 for large areas and cake tins Exchanging the agent nozzle Secure the spray gun by means of the locking device 1 against unintended...

Page 17: ...and right hand swivelling movements above the bakery products Spraying the product Unlock the spray gun locking device Hold the spray gun at a distance of approx 10 cm directly above the bakery produ...

Page 18: ...lement when the system has been emptied Material burns inside the material channel would be the result when the system goes on heating without material Damage due to material channel which have not be...

Page 19: ...yed empty before the operational break The operational break lasted less than 3 hours Take the spray gun out of the retainer Protect the spray gun against unintended spraying by turning the locking de...

Page 20: ...n of all safety devices To clean the implement only use clear water clear water with a maximum water temperature of 50 C a moist sponge or a moist cloth never a high pressure cleaning device Clean the...

Page 21: ...agent channel might be the result Connect the suction hose 1 and the cleaning hose 2 via the coupling plug 3 Dip the cleaning hose 2 into a bucket with water Actuate the spray gun and spray the water...

Page 22: ...the bayonet cap Clean the agent nozzle using hot water Re insert the agent nozzle into the bayonet cap Screw the bayonet cap back onto the spray gun 5 3 Maintenance 5 3 1 Weekly Check all compressed...

Page 23: ...ld become bent if you accidentally drop the spray gun 2 Immediately replace a bent hinged joint as hot jelly can leak from it This hinged joint 1 is o k This hinged joint 2 is bent and needs to be urg...

Page 24: ...Pull the power supply plug out of the socket Actuate the spray gun and thus discharge the residual air pressure out off the system Manually slacken the bayonet cap 1 and remove Manually slacken the he...

Page 25: ...he agent feed pump In case of queries please do not hesitate to contact our after sales service Disconnect the coupling plug between the jelly container and the suction hose Refer to chapter Connect t...

Page 26: ...air leaking compressed air connections Reinstall the housing hood 5 7 Activate the safety switch The safety switch may be activated when the implement is not connected to the electric power supply and...

Page 27: ...switch The pressure switch may be exchanged when the implement is not connected to the electric power supply and not pressurised Open the implement housing Refer to chapter Opening the implement housi...

Page 28: ...spray gun and thus discharge the residual air pressure out off the system Open the implement housing Refer to chapter Opening the implement housing page 25 Remove the 4 fixing bolts for the compressor...

Page 29: ...ment Pull the power supply plug out of the socket Actuate the spray gun and thus discharge the residual air pressure out off the system Open the implement housing Refer to chapter Opening the implemen...

Page 30: ...s opened Close the drain plug Leaking compressed air connections in the implement housing You will notice leaking pressurised connections by a hissing noise in the implement housing Control all screwe...

Page 31: ...10 6 Spare part list Item Article No Designation Quantity 1 3329 Spray gun body bayonet 1 2 3330 Seal kit bayonet completely 1 3 3331 Bayonet cap 607 1 4 3332 Bayonet cap 773 for round jet nozzles 1 5...

Page 32: ...Spare part list Jelly economy Edition 01 10 Article No Designation Component 1410 Agent feed pump 1753 Compressor 1757 Silencer 1 8 NPK 09 1735 Pressure switch Tim 1476 Non return valve straight 1 4...

Page 33: ...Jelly economy Edition 01 10 Article No Designation Component 1820 Temperature control light red 1758 On off switch 956 Safety switch Jelly 1409 Silicone hose blue 6 mm yard ware 970 Bracket 13 3 VA 16...

Page 34: ...nomy Edition 01 10 Article No Designation Component 963 Pressure regulator MRS 08 0 9 bar 1584 Round jet nozzle yellow 1587 Flat jet nozzle yellow 1585 Round jet nozzle green 1588 Flat jet nozzle gree...

Page 35: ...Spare part list 35 Jelly economy Edition 01 10 Article No Designation Component 1586 Flat jet nozzle red...

Page 36: ...36 Circuit diagrams Jelly economy Edition 01 10 7 Circuit diagrams...

Page 37: ...Circuit diagrams 37 Jelly economy Edition 01 10...

Page 38: ...38 Circuit diagrams Jelly economy Edition 01 10...

Page 39: ...Circuit diagrams 39 Jelly economy Edition 01 10...

Page 40: ...ess the damage can be traced back to a fault on our side Impure compressed air or compressed air being wet or containing foreign particles Sealings and hoses All firm or moving components which get in...

Page 41: ...n of the laws of Member States relating to electrical equipment designed for use within certain voltage limits codified version 2004 108 EC 2004 12 15 Electromagnetic compatibility Directive 2004 108...

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