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6

TROUBLESHOOTING

Problem

Solution

Barbell handle does not fully insert 

into base when no plates are 

selected (handle has no plates 

attached).

1.   Make certain that both adjustment knobs are set directly to the number 20.

2.   Ensure that base spacing is set correctly per step 6 of the assembly instructions.

3.   Ensure that the correct number of plates are installed in each side of the base (6 for the 80-lb 

version, 10 with the 40-lb Weight Upgrade).

Barbell handle does not fully insert 

into base when plates are selected 

(handle has plates attached). 

1.  Check to see if you have selected different weights on each side of the barbell (for example one 

adjustment knob is set to 20 and the other is set to 30). If this is the case, you must replace the 

barbell in the base with the same orientation from which it was withdrawn. This is to allow the 

plates to settle back into the correct and vacant openings in the base.

2.   Verify that the plates not selected (those plates remaining in the barbell base) are in their cor-

rect spots and are correctly seated with all tabs interlocked. This may be blocking the barbell 

from fitting back into the base.

3.   Ensure that base spacing is set correctly (refer to step 6 of the assembly instructions).

4.   If you are using the 40-lb Weight Upgrade, ensure that the lock pin actuator was set correctly 

per the assembly instructions.

5.   Ensure that the correct number of plates are installed in each side of the base (6 for the 80-lb 

version, 10 with the 40-lb Weight Upgrade).

Adjustment knob will not turn while 

handle is in base.

1.  Check to assure that the barbell handle is fully depressed into the barbell base. If not fully 

depressed, the locking mechanism will not be released and may prevent the adjustment knobs 

from rotating.

2.  Check to see if there is any dirt, debris or other obstruction in the barbell base. You may need 

to remove the weight plates from the base to accomplish this check. Remember to put each 

weight plate back in its appropriate location with the selection lip facing away from the barbell 

grip.

3.   Verify that all plates (with correct number per side) are correctly seated in the base with all tabs 

properly interlocked. The adjustment knob mechanism may be blocked if any plates are not 

seated properly into the base or if any weight plates are missing from the base—for example, 

plates that are still mounted on the handle that is not in use. 

4.   If weight plates are missing from the base and the handle selection rods do not engage plates 

for the selected weight (plates are on the other handle), set the the handle that you are currently 

using to 20 and remove it from the base. Rerack the handle that holds the missing weight plates 

into the barbell base. Set the selection dial to 20 and remove the handle, leaving the weight 

plates in the base. 

Summary of Contents for SelectTech 2080

Page 1: ...Replacement Procedure Skill Level 8 Mechanical Modification Procedures 2 Align the Base 9 Part Replacement 3 Replace the Selection Knob and Housing 13 Nautilus Inc www NautilusInc com 5415 Centerpoin...

Page 2: ...ls If purchased in US Canada contact Customer Service for replacement labels If purchased outside US Canada contact your local distributor for them Do not try to change the design or functionality of...

Page 3: ...Owner s Manual including all Warnings Inspect product before use Do not use if any parts are in need of repair Replace any Caution Warning or Danger label that is illegible damaged or removed Product...

Page 4: ...ponsible to make sure that regular maintenance is done Worn or damaged components must be replaced immediately or the equipment removed from service until the repair is made Only manufacturer supplied...

Page 5: ...e Tube Front 10 Adjustment knob selection knob 2 Base Tube Rear 11 Weight selection housing 3 Base Plates 12 Locking tab plate 4 Levelers 13 Selection lip pocket 5 Base End Shrouds 14 Locking tab base...

Page 6: ...actuator was set correctly per the assembly instructions 5 Ensure that the correct number of plates are installed in each side of the base 6 for the 80 lb version 10 with the 40 lb Weight Upgrade Adj...

Page 7: ...ase leaving all the weight plates behind 3 With the handle removed from the base grab one adjustment knob with your other hand and gently attempt to turn the knob the knob should not rotate A locking...

Page 8: ...ediate some experience with mechanical procedures Level III Advanced knowledgeable about mechanical procedures When disposing of old parts obey the applicable local and provincial requirements For ins...

Page 9: ...wkward Enlist the service of a second person when you do maintenance steps involving these components Do not try to do heavy or awkward steps on your own Use only replacement parts and hardware that a...

Page 10: ...tabs are pointed up indicated in Figure 2a The tabs can be deformed if plates are placed with the tabs facing downward Dropping the plates can also cause the tabs to become deformed Figure 2 Figure 2...

Page 11: ...plates into the Base The pockets of the adapter plates must be thoroughly seated onto the tabs of the Weight Plates on the Base If any interference is found adjust the distance between the Base Shroud...

Page 12: ...tment knobs to the maximum setting 80 lbs or 120 lbs with the 40 lb Upgrade and remove the Barbell from the Base All Weight Plates should be lifted with no interference if the Base Shrouds are spaced...

Page 13: ...art Replacement Procedure before working on the machine Failure to obey the instructions and safety warnings could cause injury to the service technician or bystanders Keep bystanders and children awa...

Page 14: ...the end of the Barbell Handle assembly so that they do not fall This step may require two people 3 Using a 2 Phillips screwdriver remove the hardware that attaches the Adjustment Knob to the Selectio...

Page 15: ...rbell Handle Fully tighten the hardware When installing the new Adjustment Knob make sure the Filler Insert is correctly oriented Fully tighten the hardware 7 Carefully replace the barbell assembly in...

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