Bourgault 7000 Series Manual Download Page 2

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Tank Function Test

X35 version 4.02.511

The following pages will outline the steps necessary to complete a

comprehensive functional test on a

7000 series tank with ASC

Please refer to the Bourgault X35 operators manual for version

4.02.511 for detailed descriptions and procedures when required.
You may also wish to view the Bourgault video located in the

Bourgault YouTube channel.

Summary of Contents for 7000 Series

Page 1: ...Functional test for 7000 units with ASC ...

Page 2: ...ry to complete a comprehensive functional test on a 7000 series tank with ASC Please refer to the Bourgault X35 operators manual for version 4 02 511 for detailed descriptions and procedures when required You may also wish to view the Bourgault video located in the Bourgault YouTube channel ...

Page 3: ...Before starting the functional test you should fill out this form kuk ...

Page 4: ...Your first step will be to ensure the in cab connections are correct The best instructions are in section 11 of the X35 operators manual ...

Page 5: ...The next step will be to enter the setup menu Press the wrench icon located in the lower left corner of the operating screen ...

Page 6: ...Go to User Region Units and make sure the units are as indicated above ...

Page 7: ...If tank is equipped with scales you go to System Features Console and Enable the UNIVERSAL TERMINAL ...

Page 8: ...Also in System Features Console make sure the XTEND is Enabled ...

Page 9: ...to System Features Implement and Enable AUTO SECTION CONTROL to allow guidance to control and if it equipped with scales Enable WEIGH SCALES This is also where you enable VARIABLE RATE CONTROL if using it ...

Page 10: ...Go System Features XTEND see section 13 of the X35 operators manual for instructions on set up and operation of the XTEND app ...

Page 11: ...Go to System Features Quick Start and Enable the Export Job Report for previous job and Change Field Set up the ACTION for the Field to Create Field for the function test ...

Page 12: ...Go to System Features Quick Start and enable Change Job then set the ACTION for the Change Job to Create Job and for the function test then select Prompt for the SET JOB NAME ...

Page 13: ... Receiver and set GPS RECEIVER to NMEA Source the BAUD RATE must match what the tractor is outputting See the customer service centre section of the Bourgault web site for set up instructions A First Time Setup A 6 GPS ...

Page 14: ...Go to Vehicle Select and if there is not a tractor selected go to New and select a similar tractor ...

Page 15: ...Go to Vehicle Geometry It is important to check all of the dimensions so the location of the receiver is relevant to the location of the drill ...

Page 16: ...Go to Implement New Factory and start the process of creating a new Implement Template profile For our example we will be selecting a unit with Dual Granular ASC Boom and NH3 ...

Page 17: ...After selecting one of the 4 options above press the check mark ...

Page 18: ...Press the check mark to advance ...

Page 19: ...Select your tank model from the list and press the check mark to advance note the models with an X are for Australia use only ...

Page 20: ...metering augers you have if it is a 4 tank metering system you must know if there is an auger on the 3rd tank or the 5th tank if it has a saddle tank you must know if it is set up for section control SCN and if it is going to be set up with a NH3 or Liquid tank Then select the check mark ...

Page 21: ...Press the green check mark to advance to section or a Drill Template ...

Page 22: ...Select Bourgault then press the check mark to advance ...

Page 23: ...Press the check mark to advance ...

Page 24: ...Need to select model year of drill 2018 and older 2019 and newer Verify model year on SN plate Reason auto populated dimensions are different depending on model year Press the check mark to advance ...

Page 25: ...Select the model of drill you have note if your model is not in the list select a similar drill Then select check mark to advance ...

Page 26: ...Select model size from list for our example we our selecting a 3320 86ft then select check mark to advance ...

Page 27: ...Carefully make your selection from the lists for our example we are selecting a 3320 86ft 12 with section control and a 10 port air kit Then select check mark to advance ...

Page 28: ...nt you can accept the auto generated name or create a custom name by touching IMPLEMENT NAME Typical its best to leave the auto created Implement name intact and add any new name at tail end of the Implement name ...

Page 29: ...For demonstration purposes we added FUNCTION TEST to the end of the auto created name Once completed select green check mark then select green check mark again to accept new implement template ...

Page 30: ...After you have created a new implement profile the X35 will power cycle to save the changes then stop on this page where you can review the ECU setup ...

Page 31: ...Go to Implement ECU Manage and select AUX CPU Enabled to start the process of detecting the ECU s in the correct order ...

Page 32: ...Select Replace to open the wizard for detecting the first ECU ...

Page 33: ...Read the warning and acknowledge it to advance ...

Page 34: ...Follow the instructions in the wizard and advance ...

Page 35: ...3 Liquid is also classified as a tank Apollo EM 24 1 is the granular section control ECU located on the tank here With our tank configuration we have 6 ECU s 3 on the tank as the image shows and 3 on the drill see next slide You need to unplug the COMMS port to all of them except the CM 40 1 closest to the tank ...

Page 36: ...d the Drill ECU s for demonstration purposes Apollo EM 24 2 is on the drill The Pack Master ECU is a CM 40 and the Blockage is an EM 24 These are both options so the ECU s need to be added after the rest are detected ...

Page 37: ...Follow the wizard and then advance ...

Page 38: ...Accept the ECU ...

Page 39: ...Repeat the process for the rest of the ECU s in the list follow the prompts Note You may have alarms that you may to acknowledge to see what is behind them ...

Page 40: ...Our demonstration unit has Pack Master and Blockage as well so we need to Add 2 more ECU s Click on ADD NEW ECUS ...

Page 41: ...Follow the Wizard and advance ...

Page 42: ...Advance to next slide ...

Page 43: ...The Pack Master ECU is now designated CM 40 3 in our example select the add ECU icon to add the Blockage EM 24 ...

Page 44: ...Follow the Wizard again ...

Page 45: ...Advance ...

Page 46: ...The Blockage is now designated EM 24 3 Review and accept ...

Page 47: ...If you are using Lift Master go to Implement Seeder Drill Control Lift Master then Enable DRILL CONTROL after you will need to time the lower for the openers and enter the LOWER TIME ...

Page 48: ...Go to Pack Master and enable it if your drill is equipped with it ...

Page 49: ...Change the Control Type to Pack Force and enter Preset 1 and 2 as well as an INCREMENT ...

Page 50: ...Confirm drill model Then select opener type equipped on drill Example PHD or XTC ...

Page 51: ...If equipped with Blockage go to Implement Seeder Accessories Blocked Head and Enable it ...

Page 52: ...If model year 2019 tank is equipped with brakes Enable it here Implement Seeder Accessories Brake Control ...

Page 53: ...Enable Reverse Switch on model year 2019 Tow behind tank Remaining settings have default settings already entered To learn more on Integrated brakes see section 6 7 in X35 Op manual ...

Page 54: ...The geometry will be populated for each boom based on the drill selected the NH3 Liquid boom width will be the sum of the sections that you enter in Section Control see following slides ...

Page 55: ...Boom 1 is full width ...

Page 56: ...Our unit has dual boom section control so boom 2 is the Seed section control boom ...

Page 57: ...Boom 3 is Fertilizer section control ...

Page 58: ...If equipped with NH3 Liquid the geometry A for boom 4 will pull in when you enter the Section Control widths If you enable Lift Master you will have a boom 5 Drill Control with auto populated geometry ...

Page 59: ...Booms 2 and 3 are auto populated but you must enter how many sections and the width of each section for the boom 4 NH3 Liquid ...

Page 60: ...For our demonstration we matched up the NH3 sections to the granular sections ...

Page 61: ...Once you are in the field you must enter on and off timings for all the booms See Bourgault web site for instructions along with ASC quick reference guide ...

Page 62: ...Enable the VIRTUAL SECTION SWITCHBOX ...

Page 63: ...Go to Implement Seeder Granular Tank and then under the general settings add a PRELOAD TIME of 5 seconds ...

Page 64: ...Enter ON and OFF TIME TO SC LOCATION of 1 second for every tank with a metering auger Can also reference ASC quick reference card for suggested start times to enter ...

Page 65: ...Each tank must be assigned to either the SEED or FERT run depending on which distribution run the metering auger is directed by way of the 5 duct hose ...

Page 66: ...Move over to Drive Setup and enter the type of auger in each tank with a metering auger ...

Page 67: ...Pressure if equipped with a saddle tank with dedicated scales tank 5 needs Sensor selected to Voltage the remaining settings will auto populate ...

Page 68: ...If equipped with NH3 or Liquid enter the tank CAPACITY and the on and off timings ...

Page 69: ...Enter the NH3 Liquid CALIBRATION FACTOR ...

Page 70: ...In this section you must set up for the type of NH3 or Liquid system See section 6 of the X35 operators manual ...

Page 71: ...If your system has integrated scales you click on DETECT NEW ECUS ...

Page 72: ...After detecting the new ECU press the check mark to advance ...

Page 73: ...The default settings above are for a tank with scales on the main tank and scales on the saddle tank ...

Page 74: ...The above settings are default settings ...

Page 75: ...This is where you enter a compensation for the air pushing up on the saddle tank Default is 22 lb psi ...

Page 76: ...Go to Implement Seeder Speed Source and set the SPEED SOUCE to GPS and the FALLBACK TYPE to Manual ...

Page 77: ...This is where you can enable an audible click for the above functions if desired ...

Page 78: ...Assign the keypad in the cab and on the drill the number is on the back of the keypad or you can select IDENTIFY KEYPAD to make the selected keypad lights flash ...

Page 79: ...Buttons A B and C along with any number buttons that aren t assigned to a tank channel can be customized See next slide ...

Page 80: ...oices of things you may assign to buttons A B and C along with any number buttons that aren t assigned to a tank channel will vary depending on the Implement configuration See section 6 8 of the X35 Op manual ...

Page 81: ...This would be a common way to assign the in cab keypad if the Implement is equipped with Pack Master ...

Page 82: ...Go to Product Granular and select New Product to create a couple of products for your functional test ...

Page 83: ...Pull all of your products from the Bourgault list and advance the Wizard ...

Page 84: ... a product from the list it does not matter if the product you are using is not in the list because you can rename it and should always calibrate For the function test we will select Wheat HR and later Canola ...

Page 85: ...Select PRODUCT NAME to give a new custom name ...

Page 86: ...For our function test make sure to change the name so the test product does not get used in error during seeding We will change the name to WHEAT HR Function Test ...

Page 87: ...Advance the slide ...

Page 88: ...For our function test Wheat enter a normal seeding rate for PRESET 1 and a very high rate for PRESET 2 to test the max rpm of the metering augers Set the PRODUCT RATE INCREMENT to 50 00 lb ac ...

Page 89: ...Create a product named CANOLA FUNCTION TEST then set your increments and presets as indicated above ...

Page 90: ...Select the running man to go back to the operating screen ...

Page 91: ...Global Home Screens should have been created in Setup this would be an example of a seeding page To create a page suitable for function testing touch anywhere on the dashboard bellow ...

Page 92: ...Ensure all of the Tanks Fans and Speed are displayed ...

Page 93: ...While this screen is up press on Tank 1 layout to configure the Tank 1 displayed items ...

Page 94: ...Set all of your Tanks to display Application Rate Motor Load and Metering RPM ...

Page 95: ...Save this layout as a Global Home Screen named Function Test see section 10 1 of the X35 operators manual for instructions ...

Page 96: ...ching the small arrow in the top left of the mini view box Next you drag the Seeder Controller mini view to the main display on the right side by either selecting the arrow in the top right of the mini view or pressing and holding the mini view in the center then dragging it to the right ...

Page 97: ...You will need to put product into each tank 1 Select them all on the right 2 Touch the screen at the top to set up each tank one at a time ...

Page 98: ...Expand each tank and click on select product ...

Page 99: ...Select product for each tank to be tested TEST WHEAT in the large tanks and TEST CANOLA in the small tanks ...

Page 100: ...View the Range Limits and put the drive in a low enough range to exceed the limit when using Preset 2 rate ...

Page 101: ...Deselect the tanks on the right and select the calibration icon Enter a MANUAL SPEED ...

Page 102: ...Select the GPS Position mini view to verify that the monitor is receiving GPS ...

Page 103: ...With the Guidance mini view moved over to the main page select the Quick Start icon on the right side ...

Page 104: ...Name the Client Farm and Field Next press the check mark in the green box ...

Page 105: ...Name the Job FUNCTION TEST then press select check mark in the green box ...

Page 106: ...Press the green box with the check mark ...

Page 107: ...off the ASC enter a manual speed and turn on all of the tanks to complete a stationary test Select the virtual switchbox to bring up the Section State at the top of the screen You will need to be on a map layer with sections ...

Page 108: ...If the Master icon is Red lower right corner press it to see what is not ready ...

Page 109: ...With both fans engaged make sure you have RPM displayed for both ...

Page 110: ...To maximize the performance of the air kit it is recommended that you check the supply and return pressure at each fan motor See the next slide with where you should check the pressures ...

Page 111: ...2300 psi to get 6000 rpm No more than 450 psi back pressure ...

Page 112: ... the Bourgault mandatory tools to check the supply and return pressures Supply pressure needs to be around 2300 psi at this location to achieve max fan RPM The return pressure should never be more than 450 psi at this location ...

Page 113: ...Enter Calibration ...

Page 114: ...Enter Automatic Calibration ...

Page 115: ...Advance the wizard ...

Page 116: ...Select all of the tank clutches with the virtual touch screen and each of the switchboxes to verify operation ...

Page 117: ...aster to ensure that the tanks turn and the Revs go up note that our estimated rates are red this occurred during simulation because the metering augers were not turning fast enough and the motor load went above 95 ...

Page 118: ...Repeat the calibration process several times using the touch screen to reset the tank switchbox to reset the tank switchbox to enter calibration and so on ...

Page 119: ...With the tanks selected manual speed a job loaded a requested rate ASC off and the master on you should see an application rate Motor load and RPM on the dashboard ...

Page 120: ...hes on the monitor on at a time to ensure the associated tank turns on and off the rate changes in the preset increments the motor load should go to 95 0 when the too high Preset 2 is selected and the lbs of product should go down ...

Page 121: ...tions one at a time to ensure the correct Dual ASC gate opens and closes to match the section switches for both seed and fertilizer Follow the 2 5 hose from the section manifold to the secondary manifold for each section ...

Page 122: ...Enter the Configuration menu then select Pack Master Calibration ...

Page 123: ...pener with a load cell back row to the right of center and your X35 operators manual to calibrate Pack Master section 13 8 or Drill Control quick reference guide page 3 4 The block needs to be big enough to keep the opener a little off the ground during calibration ...

Page 124: ...Follow the wizard for step by step instructions ...

Page 125: ...Press the decrease till the Drive Power is at its lowest point and the hydraulics stabilize then press next ...

Page 126: ...Follow this chart from the X35 operators manual to determine the packing force lbs for the hydraulic pressure with your drill ...

Page 127: ...Enter the Packing Force lbs from the chart and advance the wizard ...

Page 128: ...Press the increase till the pressure is just below the max on the chart for your model of drill then advance ...

Page 129: ...Enter the Packing Force lbs from the chart and advance ...

Page 130: ...Pack Master should be calibrated ...

Page 131: ...Go to Implement Seeder Drill Control Pack Master and make sure the Minimum ADC is lower than the Maximum ADC to confirm Pack Master calibration ...

Page 132: ... shown on the next slide Pack master on off will leave openers down with very little pack pressure With ASC off raise and lower the openers Links the raise lower to the state of the Master when green the openers will raise when the Master is green and lower when Master is white ...

Page 133: ...Repeat the Pack and Lift Master tests from this screen ...

Page 134: ... set A to raise and lower the drill B drill lift track master and C will activate pack master on off you can go to Implement Operator Input Keypad and try various assignments for A B and C along with any number buttons that aren t assigned to a tank channel ...

Page 135: ...est the on the tank switches as well Button A enters calibration button B will raise and lower the drill and button C will reset calibration or when not in calibration it will activate the prime function ...

Page 136: ...tors are Green with product flowing and groundspeed Yellow with no product or groundspeed Red with no product and or groundspeed You can test the function of the blockage sensors by moving something in the sensor to simulate product flow You should have a manual speed entered ...

Page 137: ...ed with NH3 or liquid you should use the Bourgault test harness to test all of the monitor commands before you turn on the product flow Se the Customer service section of the Bourgault web site for step by step test procedures ...

Page 138: ...Run all of the functions of the conveyor remote in an open area See section 7 2 of the 7000 series operators manual ...

Page 139: ...Run all of the functions of the Bulk Boom remote in an open area See section 7 6 of the 7000 series operators manual ...

Page 140: ...o trough the operation of the weigh scale system make sure it reads on the remote and displays on the X35 see section 13 4 of the X35 operators manual and section 7 3 of the 7000 series operators manual ...

Page 141: ...he brake reverse switch works Picture shows the leads near the ECU s on the tank This REV SW GND lead from the 3152 17 harness needs to be connected to the AUX POWER lead on the main trunk harness near the ECU s on the tank If not connected the brake reverse switch on X35 software 4 02 511 will not work with surge brakes ...

Page 142: ... couple of large blocks behind the tank tires and slowly back up Or use the Surge Break Bleeding pump kit to pressure up the system all Bourgault dealers have this as a mandatory service tool kit see the next slide for details on what you should see with 2019 and newer X35 software ...

Page 143: ...rs This example is a trailing tank with surge brakes Section 13 16 in X35 Op manual The 3 stage brake indicator icon will indicate applied pressure to what level the brake pressure is applied Default to 10 psi 500 psi 1250 psi Select reverse confirm wheels free wheel for reversing revert back for normal operation ...

Page 144: ...Go into Setup then Implement Select and highlight the implement with the green check Press the icon the right with a paper and plus symbol to create a backup ...

Page 145: ...When you create a cop it will default to it as you can see by the green check beside the copy you should select the original profile and select the check Select the original one ...

Page 146: ...Go back to the operating screen and enter the inventory manager ...

Page 147: ...With a USB memory stick installed you can backup the settings of the X30 by selecting this icon ...

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