Boumatic FORMULE 1 Installation Instructions Manual Download Page 5 | Manualshive

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9e1077

Page 5

IN PREPARATION

1.3.1 DECLARATION OF CONFORMITY

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Summary of Contents for FORMULE 1

Page 1: ...9e1077 Installation Instructions FORMULE 1 Rapid Exit Parallel Parlour www boumatic com G e n t l y Quickly and Com p l e t e l y 03 2018...

Page 2: ...TURAL ELEMENTS 18 4 4 ASSEMBLY OF THE KNIFE GATE ENTRY GATE POST 19 4 5 PROTECTIVE COATING 20 4 6 ASSEMBLY OF THE CURBING 21 4 7 ASSEMBLY OF THE SIMPLE REAR PANEL 22 4 8 ASSEMBLY OF THE PNEUMATIC ENTR...

Page 3: ...TROL ELEMENT 39 6 2 SOLENOID VALVE CONTROL UNIT 40 6 3 CONTROL PANEL AND END POSITION 40 6 4 SPEEDWAY CONTROL ELECTRONIC CONTROL UNIT 40 6 5 ELECTRONIC BOARD AND ELECTRICAL CONNECTION 41 7 DIAGRAMS AN...

Page 4: ...n from BouMatic 1 1 MANUFACTURER S ADDRESS If necessary please contact your nearest authorised dealer BouMatic Europe EMC compliance has been tested and this equipment meets the requirements of the ap...

Page 5: ...9e1077 Page 5 IN PREPARATION 1 3 1 DECLARATION OF CONFORMITY...

Page 6: ...milk quality and therefore milking results When replacing parts only use genuine BouMatic spare parts Recommended settings are only valid in conjunction with genuine BouMatic products The conscientio...

Page 7: ...maintenance and service personnel A full set of legible instructions must always be kept near the product Anyone having to work on the product must have the possibility to look into the instructions...

Page 8: ...ting instructions of the manufacturer Observe noise protection measures Do not stand underneath suspended loads Always keep control cabinets all power supply units and electrical control units closed...

Page 9: ...ddition special qualifications are required for the following activities Transportation Handling Maintenance Cleaning Installation Start up Service Troubleshooting Repairs Deviation from these instruc...

Page 10: ...in the system Safety signs stickers and labels affixed to the product must be replaced immediately when illegible or lost Packaging materials must be disposed of in accordance with applicable local re...

Page 11: ...and animals or for damage to Bou Matic products caused as a result of using non original parts or accessories or by incorrect settings During repair and service operations always cut the power to the...

Page 12: ...o energy carriers must be available 1 Electrical power supply 230V 400V 50 Hz Europe 2 Pneumatic energy compressed air between 4 and 8 bars oil free The system is operated by a control unit installed...

Page 13: ...and or dirt Do not store the product on the bare floor ground Ensure proper storage of electrical components and or fragile objects Strong exposure by e g exposure to sunlight at high humidity influe...

Page 14: ...plied to all parts to be encased in concrete up to 50 mm 2 above the top edge of the finished concrete If possible use greases approved for the food industry such as Unil Opal Polyfood 2 or a comparab...

Page 15: ...the functions they set in motion can be monitored by the operator The highest priority is the safety of humans and animals Failure to do so could result in serious permanent injury It must be possible...

Page 16: ...COMMENDATIONS Corridor width 2820 40 nb of stalls per side 111 1 6 nb stalls 4 1 LAYOUT OF THE INDEXED 2X10 FORMULE 1 STALL SYSTEM 3 places 4 places 3 places 2185 MAXI 86 MAXI 1830 mini 72 mini Stall...

Page 17: ...A DETAIL A B DETAIL B 1 10 0 4 170 6 7 120 DMF113103001 DMF113103001 9e1077 Page 17 4 2 STALL SYSTEM LAYOUT WITH DRILLING TEMPLATE DETAIL A DETAIL B No Description PN 1 DRILLING TEMPLATE SHEET...

Page 18: ...SEMBLY OF THE STRUCTURAL ELEMENTS DETAIL A Place the sequencing gate stop on the exit reel side and towards the entry gate No Description PN 1 ENTRY STALL POST 101 6 F1 2 INTERM END STALL POST 101 6 F...

Page 19: ...Panneau important bmp DETAIL A DETAIL B 9e1077 Page 19 4 4 ASSEMBLY OF THE KNIFE GATE ENTRY GATE POST DETAIL A DETAIL B Check the parallelism of the vertical plane of the entry gate with that of the b...

Page 20: ...protecteur sur les surfaces ciment es jusqu 50 mm 2 au dessus du sol fini DMF115032503 DMF115032503 9e1077 Page 20 4 5 PROTECTIVE COATING Apply a protective bitumen overlay to cemented surfaces up to...

Page 21: ...1 2 3 4 5 DMF113103003 DMF113103003 9e1077 Page 21 4 6 ASSEMBLY OF THE CURBING No Description PN 1 SEALING PROFILE 2 GALVANISED CURBING XP 3280 3 Screw TRCC M12x30 4 Washer M 12 5 Nut H M12...

Page 22: ...EL CABINET 2 Rectangular mounting bracket 140x80 3 Brake nut H M10 4 3 PLACE RIGHT REAR PANEL 5 SCREW H M12 110 6 Brake nut H M12 7 3 PLACE REINFORCED STAINLESS STEEL DUNG GUTTER 8 GUTTER END PIECE 9...

Page 23: ...XP 8592280 5 SCREW H M16x365 6 Brake nut H M16 7 Tube Cap 40 49 8504862 8 Tube Cap 33 42 8580177 9 Rubber stamp T F M8 x 30 x 15 10 Nut H M8 11 WEAR RING 17 2x2 lg 15 8582152 12 Cylinder 63x400 85892...

Page 24: ...IT REEL 8586538 6 DRIVE WHEEL PIN 8591006 7 CLAMP PLATE 8586537 8 SCREW H M10 130 9 Washer M 10 10 Brake nut H M10 11 Greaser M8 12 HALF REEL OF THE 3 PLACE FRONT EXIT REEL 13 COUNTER U CLAMP 14 Screw...

Page 25: ...her 25 19 CYLINDER ROD FASTENER 21 ON CHAIN 20 CHAIN US 60 1 length 740 38 reels 8570746 21 Rapid coupler US 60 1 8570745 22 CHAIN SPRING SUPPORT 23 Screw H M10 25 24 Stainless steel spring 20x2x440 8...

Page 26: ...N LOCKING SUPPORT 6 Starlock washer 25 7 Square plug 60x60 8 LATCH SUPPORT 9 FRONT EXIT REEL LATCH 10 FRONT EXIT REEL LATCH PIN 8589104 11 Starlock washer 12 12 CYLINDER CLEVIS LOCKING 13 Screw H M10...

Page 27: ...iption PN 1 REAR FASTENING INDEXATION CYLINDER 2 TUBE PIN LOCKING SUPPORT 3 Starlock washer 25 4 Cylinder 80x150 8587423 5 Screw H M10x30 6 Pega washer 10 7 SPEED REGULATOR CONNECTION 6 G 3 8 17 8 Nut...

Page 28: ...5 7 8 9 10 11 12 13 8595960 1 ENTRY SEQUENCING GATE 2 SEQUENCING GATE 3 POLYETHYLENE WEAR RING 4 SPRING U TENSIONER 5 SCREW H STHC M12 STAINLESS STEEL 6 Centre left spring 25x165 BLACK F10550 7 Centr...

Page 29: ...3 4 5 6 7 DMF113103012 DMF113103012 9e1077 Page 29 4 14 ASSEMBLY OF THE END TUBE No Description EN 1 END TUBE 2 SCREW H M12 110 3 Washer M 12 4 Brake nut H M12 5 SQUARE 42 42 6 Screw H M10 60 7 Nut H...

Page 30: ...NLESS STEEL DUNG GUTTER 9 GUTTER END PIECE 10 3 PLACE STAINLESS STEEL SPLASHGUARD 11 Screw TRCC STAINLESS STEEL A2 8x70 12 3 PLACE CABINET BOTTOM 13 HORIZONTAL DETACHER SUPPORT 14 Nut H M8 15 Cage nut...

Page 31: ...OPTION ASSEMBLY OF THE 2000 DETACHER CYLINDER SUPPORTS No Description PN 1 LOW SUPPORT 2000 DETACHER CYLINDERS 2 Screw TRCC STAINLESS STEEL A2 8x70 3 Washer L 8 4 Nut H M8 STAINLESS STEEL 5 HIGH SUPP...

Page 32: ...ription PN 1 CORRIDOR BARRIER 2 Tube Cap 33 42 8580177 3 FASTENING PROFILE REAR PANEL 4 SCREW H M8 80 5 Brake nut H M8 6 FASTENING OF BARRIER ON BRACKET 7 Washer M 12 8 Screw H M12 30 9 Nut H M12 10 M...

Page 33: ...1 2 3 4 1 A DMF113103015 DMF113103015 DETAIL A 9e1077 Page 33 4 18 OPTION ASSEMBLY OF THE PROVISIONAL END TUBE No Description PN 1 END TUBE 2 PROVISIONAL END TUBE 3 Nut H M12 4 Screw STHC M12x20...

Page 34: ...512 DMF115032512 9e1077 Page 34 4 19 OPTION ASSEMBLY OF THE END CABINETS No Description PN 1 CENTRE LEFT END CABINET 2 CENTRE RIGHT END CABINET 3 SCREW H M12 110 STAINLESS STEEL 4 Blind rivet STAINLES...

Page 35: ...his feeder Connections of the operating panel 4 0 75mm2 flexible the operating panels are double insulated and do not require ground connection On installations with a single operating panel do not fo...

Page 36: ...on by return of the rotation cylinder and must remain active during the entire horizontal exit reel waiting time It must be operated in a zone with enough clearance for the exit reel so as not to dist...

Page 37: ...der cylinder rod out L9 De indexing cylinder rod retracted Setting of the duration of the exit reel at horizontal rest This duration can be set according to 2 time bases 1 second without jumper instal...

Page 38: ...equipment must be in the rest position the exit reel in vertical position locked and indexed gate closed no cycle in progress Press both START and GATE buttons simultaneously hold them down for at le...

Page 39: ...OL PANEL NO 2 INDEXING CYLINDER POWER SUPPLY 230V 50 HZ ELECTRONIC CONTROL UNIT SOLENOID VALVE CONTROL UNIT Armoured cable POSITION OF THE CYLINDERS AT THE START GATE Rod retracted INDEXING Rod out LO...

Page 40: ...y cylinder hose Locking cylinder hoses Indexing cylinder hoses VIEW FROM BELOW Compressed air supply Air exhaust Air exhaust Gate cylinder hoses Rotary cylinder hoses Locking cylinder hoses Indexing c...

Page 41: ...ration of exit reel at rest time basis strap S2 S3 Setting straps JE1 Reserved programming CONTROL PANEL NO 1 CONTROL PANEL NO 2 POWER SUPPLY STOP button Entry cell option Solenoid valve Entry gate EN...

Page 42: ...19 5 PNEUMATIC CONTROL UNIT 8584981 6 FUSE 5x20 500mATEMPORIZED 8587417 7 5 2WAYVALVES 8589979 8 BLOCK 4WAYVALVE BLOCK 8587420 9 PHOTOCELL 8514187 7 DIAGRAMS AND LIST OF SPARE PARTS 7 1 AUTOMATION 7 2...

Page 43: ...completely safe Make sure that operating supplies are disposed of without harming the environment Components which have not been removed correctly may fall off or twist There is a risk of injury from...

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