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Boulevard LS60THF-1 DVLL60BP90N-1, Installation Instructions And Owner'S Manual, Page: 51 / 64

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Boulevard LS60THF-1 DVLL60BP90N-1 Installation Instructions And Owner'S Manual Download Page 51

35662-3-0216

Page 51

PARTS LIST

Index 

Number

Part 

Number

Description

1

30975

Flue Outlet Assembly

2

M170

Gasket, Flue Outlet

3

R7567

Inlet Vent Adaptor - 8in

4

R7573

Gasket - Inlet Vent

5

34431

Rear Heat Shield

6

R11963 Insulation - Top

7

34400

Rear Access Plate

8

33553

Middle Mount Bracket (3 Required)

9

28450

Nailing Flange (4 Required)

10

34360

Handle

11

35978

Door Latch Tool

12

35531

Rear Baffle

13

34423

Burner Cover Plate

14

R11967

Accent Glass (2 required)

15

34424

Glass Support

16

35658

Burner Screen

17

34426

Burner Assembly Weldment

18

34415

Bracket - Light

19

34414

Cover - Light

20

35672

Non-combustible Board - Side 

(2 Required)

21

35671

Non-combustible Board - Top

22

35664

Barrier Assembly

23

35661

Glass Door Assembly

24

R11888

Light Socket Assembly

25

R10928

Light Bulb - 35W, GY6.35 Base, T3 (35W 

Max)

26

R12081 Insulation - 1x6x12

27

35498

Control Module Shield

28

R11523

Control Module, Proflame II

29

R10914 Pilot - NAT

29

R10918 Pilot - LP

30

34425

Pilot Bracket

31

R10933

Gasket - Venturi

32

R10432 Venturi Tube - 90 Degree

33

R7624

Air Shutter

34

35532

Bracket, Orifice Holder

35

P280

 Orifice #29 - Nat

35

P300

Orifice #48 - LP

36

R10915

Orifice Holder - Flexline

37

R11524

Wire Harness, Control Module

38

R3490

Junction Box

39

27730

Junction Box Mount Bracket

40

35530

Bracket - Gas Line Seal

41

34418

Control Cover - Inner

42

34419

Control Plate

43

34421

Valve Bracket

44

R10882 Fitting, Inlet 90

45

R11233 Valve - Nat

45

R11234 Valve - LP

46

R12085

Gasket - Control Plate

47

34395

Outer Access Panel

48

R12085

Gasket, Control Plate

49

R11584 Wall Control with Battery Back-Up

50

R8902

Stud, Spherical (4 Required)

51

R8866

Nut, 6mm Stainless Steel

52

33331

Thimble Spacer

NS

R11522 Remote Transmitter

NS

R11584

Battery Holder Box

NS - Not Shown

Index 

Number

Part 

Number

Description

Summary of Contents for LS60THF-1 DVLL60BP90N-1

Page 1: ...n serious injury death or property damage Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to li...

Page 2: ...ocation Installation Considerations Fireplace Installation Guidelines When planning a fireplace installation it s necessary to determine Gas supply piping right side entrance Electrical supply require...

Page 3: ...Wall Thimble Spacer attached to fireplace 1 6 Cover Plate Battery Box 1 7 Remote 1 8 Junction Box Cover 1 9 Duplex Receptacle 1 10 Flue Restrictor Assembly 1 11 Battery Box 1 12 Grommet 5 8 DIA 1 A 10...

Page 4: ...VENT VERTICAL TERMINATION 29 VERTICAL TERMINATION 30 31 DVVK 5F FLEX VENT INSTRUCTIONS 32 33 FRAMING AND FINISHING 34 35 LINER INSTALLATION 36 GLASS PLACEMENT 37 MULTIFUNCTION REMOTE OPERATING INSTRUC...

Page 5: ...se of the fireplace can cause serious injury or death from fire burns explosions or carbon monoxide poisoning The installation must conform with local codes or in the absence of local codes with the N...

Page 6: ...pen Height without standoff 36 5 16in 36 5 16in Width 73in 73in Depth 18 5 8in 18 5 8in Gas Inlet Shutoff Valve pipe 1 2in NPT 1 2in NPT Vent Size 5 x 8 5 x 8 NOTE Air shutter settings are factory min...

Page 7: ...e The fireplace is shipped without a liner installed However a liner must be installed at the time of fireplace installation or prior to its operation Note If the optional blower kit is desired instal...

Page 8: ...e remove the 11 screws holding rear blower access cover plate then lay the access plate on the floor See Figure 1 Figure 1 3 Use a rag to wipe the inside bottom of the fireplace where the blowers will...

Page 9: ...wer base bracket is about even with the left edge of the access opening Route the wiring away from the blower wheel See Figure 5 Figure 5 8 Next install the right hand blower assembly towards the righ...

Page 10: ...ets are pulled rearward against the bottom flange of the fireplace The magnets on the blower base bracket will keep the blowers in place See Figure 8 Figure 8 11 Re attach the Blower Access Panel with...

Page 11: ...ebox standoffs 49 1 4 I Width from the left side of the box to the centerline of vent 36 9 16 J Depth from back of box to centerline of top vent 7 1 8 K Height from the bottom of the box to the gas li...

Page 12: ...N 165cm TO BOTTOM OF CABINET CEILING Figure 11 Mantel Chart TOP EDGE OF FIREPLACE OPENING H 22 34 12 A 3 MINIMUM NON COMBUSTIBLE MATERIAL ZONE INDEX LETTER DISTANCE FROM FIREPLACE OPENING in inches DI...

Page 13: ...g this fireplace against an exterior wall insulate to applicable insulation codes When you install your Direct Vent Fireplace in Room divider or Flat on wall corner positions a minimum of 8 inches cle...

Page 14: ...important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust certain limitations as to vent configurations apply and must be strictly adhered to Fi...

Page 15: ...ft 2 13 m E Clearance to unventi lated soffit 18 in 45 cm Minimum 18 in 45 cm Minimum M Clearance under veranda porch deck or balcony 12 in 30 cm 12 in 30 cm F Clearance to outside corner See Page 14...

Page 16: ...is capped on the bottom in which condensation and foreign particles may collect Figure 16 Installing a New Main Gas Shut Off Valve Check Local Code Each fireplace should have its own manual gas shut o...

Page 17: ...8in w c 2 68 kPa for the purpose of input adjustment to a maximum of 14 0in w c 3 484 kPa CAUTION If one of the procedures results in pressures in excess of 1 2 psig 14in w c 3 5 kPa on the fireplace...

Page 18: ...to the receptacle that is provided Leave approximately 6in of wire in the junction box for connection Attach black wire to one side of the receptacle and white wire to opposite side of receptacle The...

Page 19: ...or into the mating user interface connection on the control module See Figures 21 22 and wiring diagram on page 52 Locate and install the 5 8in diameter plastic snap in grommet over the low voltage ba...

Page 20: ...ts of local building codes Therefore you MUST check local building codes to determine the requirements to these steps A chase should be constructed in the manner of all outside walls of the home to pr...

Page 21: ...or 1 2in set back depths See Figure 26 FLUSH SET BACK MIDDLE MOUNT BRACKETS 3 TOP FRONT EDGE OF FIREPLACE Figure ____ Vent Pipe Clearance Note Maintain one inch of clearance around vertical vent pipe...

Page 22: ...lowing surfaces 1 A flat hard combustible surface 2 A raised wooden platform vertical 90 degree elbow with horizontal termination 2 610mm 12 MINIMUM 305mm VERTICAL VENT REQUIRED MAXIMUM HORIZONTAL RUN...

Page 23: ...n 18in 8 1 2in 11in 12in 18in 20 1 2in 11in 13 1 2in Figure 34 CORNER INSTALLATION VERTICAL 90 DEGREE ELBOW TO HORIZONTAL OUT THE WALL 12in minimum rise before elbow NOTE DIMENSIONS SHOWN WITH FRAMING...

Page 24: ...ner flue joints do not require any sealant Figure 36 VENT SYSTEM IDENTIFICATION Special DV Vent Kits Available from Empire Comfort Systems Inc dealers DVVK 5RP Direct Vent Fireplace Vent Kit for Rear...

Page 25: ...talled see Figures 38 39 REMOVE BAFFLE TO INSTALL FLUE RESTRICTOR FLUE RESTRICTOR Figure 38 REMOVE BAFFLE TO INSTALL FLUE RESTRICTOR FLUE RESTRICTOR Figure 39 Figure 40 A1 CENTER OF ELBOW STRAIGHT OUT...

Page 26: ...12in 305mm above the ground level and top of the cap must be no less than 18in 457mm below a combustible projection and no closer than 9in 229mm to any wall running parallel to vent termination U INS...

Page 27: ...f the termination must not be less than 7 feet 6 inches Special Note For each 45 elbow installed in the horizontal run the length of the horizontal run MUST be reduced by 18 inches Reduce by 3 feet fo...

Page 28: ...inches 12 66 72 24 80 132 11ft 36 91 204 17ft 48 103 240 20ft Figure 46 Two 90 Elbows Note Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2...

Page 29: ...tal run is 100 of vertical but cannot exceed 20 feet Figure 50 Three 90 Elbows Note Subtract 3 feet from the total horizontal measurement for each 90 elbow installed horizontally Subtract 1 1 2 feet f...

Page 30: ...milar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem Installing the Vent System in a Chase A chase is a vertical box like structure...

Page 31: ...ear as rust spots or streaks and in extreme cases holes Replace damaged components should immediately 2 Remove the cap and shine a flashlight down the vent Remove any bird nests or other foreign mater...

Page 32: ...7 5 FLEX VENT PIPE SPACER SPRING 8 FLEX VENT PIPE Figure 58 3 Attach a 6 inch piece of hard pipe to raise the connection point above the fireplace 4 Use existing 8 inch diameter inlet collar to attach...

Page 33: ...nto the fireplace flue Secure flue adapter to the fireplace flue with a minimum of two screws provided See Figure 59 11 Attach the Outer Vent pipe to the 8 inch diameter collar on the fireplace with a...

Page 34: ...s through an interior wall an exterior wall or a ceiling These firestops act as a firebreak heat shield and as a means to insure that minimum clearances are maintained to the vent system Horizontal Fi...

Page 35: ...framed hole See Figure 64 If the area above the ceiling is an attic position and secure the firestop on top of the previously framed hole See Figure 65 NOTE Remove insulation from the framed area in t...

Page 36: ...LLATION Note A liner is required for operation of this fireplace Refer to the instructions that came with your liner for proper installation DVP60LPZ Bronze Ridgeback Liner Kit Figure 66 DVP60LKR Blac...

Page 37: ...y 4 Install the two accent glass panels into the metal retainer bracket located above the accent lights The two glass panels will be placed so they meet together at the center of the bracket 5 Replace...

Page 38: ...operating the remote system or activating manual bypass of the remote system CAUTION Property Damage Hazard Excessive heat can cause property damage The FIREPLACE can stay lit for many hours Turn off...

Page 39: ...th a paper clip and the IFC module will beep three times to indicate the IFC module is ready to synchronize with the transmitter within ten seconds See Figure 72 Figure 71 SWI BUTTON Figure 72 5 With...

Page 40: ...the Receiver confirms reception of the command Remote Control Display Figure 76 Remote Flame Control The Proflame has six flame levels With the system on and the flame level at the maximum in the fire...

Page 41: ...e Figure 81 To adjust the set temperature press the Up or Down Arrow Buttons until the desired set temperature is displayed on the LCD screen of the Transmitter See Figure 82 Figure 81 Figure 82 Smart...

Page 42: ...ngle beep will confirm reception of the command OFF Figure 85 OFF Figure 86 MULTIFUNCTION REMOTE OPERATING INSTRUCTIONS Remote Dimmer Control Light The auxiliary function controls the AUX power outlet...

Page 43: ...ondary burner Pressing the Down Arrow Button will turn the secondary burner off A single beep will confirm the reception of the command OFF Figure 89 OFF Figure 90 Remote Auxiliary Relay Control optio...

Page 44: ...to avoid unsupervised operation To activate this function press the MODE and UP Buttons at the same time See Figure 95 To deactivate this function press the MODE and UP Buttons at the same time OFF F...

Page 45: ...he wall control or remote control OFF for two or three seconds and then restoring a power supply back on The return of the system to normal operation must be checked under safe conditions by the user...

Page 46: ...Verify the electrical connections integrity and make sure they are in accordance with the relevant system wiring diagram If necessary replace the wire harness 2 If pilot flow adjuster screw is not sea...

Page 47: ...s 5 Remove the provided wiring harnesses from EV2 of gas valve red base and verify voltage at ignition between the EV1 terminal and the ground connection on the valve body 5 1 If the voltage is greate...

Page 48: ...urn off all electric power to the appliance if service is to be performed if applicable 2 Locate On Off gas cock and turn clockwise to OFF Do not force LIGHTING INSTRUCTIONS 1 STOP Read the safety inf...

Page 49: ...35662 3 0216 Page 49 This page intentionally blank...

Page 50: ...30 50 51 37 40 42 26 27 28 38 44 43 45 47 39 41 23 24 20 21 22 52 46 48 25 53 54 49 37 PARTS VIEW WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts s...

Page 51: ...GY6 35 Base T3 35W Max 26 R12081 Insulation 1x6x12 27 35498 Control Module Shield 28 R11523 Control Module Proflame II 29 R10914 Pilot NAT 29 R10918 Pilot LP 30 34425 Pilot Bracket 31 R10933 Gasket Ve...

Page 52: ...into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause i...

Page 53: ...on the door assembly to disengage the top of the door from the tab retainers on top of the firebox See Figure 97 CAUTION The glass door is wide and heavy and can be difficult to install or remove by a...

Page 54: ...a safe location Figure 101 4 If the Logs and Rock kit or the Ridgeback Liner is installed these must be removed from the fireplace Refer to the instructions supplied with these options for removal and...

Page 55: ...P gas is heavier than air If you smell gas immediately shut off the manual valve in the gas piping to the fireplace or on LP at the tank Do not try to light any appliance Do not touch any electrical s...

Page 56: ...ufacturer should be done by a qualified service person 4 Do not abuse the glass by striking or hitting it WARNING Do not use Ammonia based or abrasive cleaners on glass Do not attempt to clean glass w...

Page 57: ...pair should be done by a qualified service person The fireplace should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessi...

Page 58: ...ped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a...

Page 59: ...ovisions shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a min...

Page 60: ...35662 3 0216 Page 60 FIREPLACE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 61: ...35662 3 0216 Page 61 FIREPLACE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 62: ...be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number an...

Page 63: ...se Empire will repair or replace at Empire s option Duties of the Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the app...

Page 64: ...t Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact...

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