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33598-6-0115

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Instructions to Installer

1.  Installer  must  leave  instruction  manual  with  owner  after 

installation.

2.  Installer must have owner fill out and mail warranty card supplied 

with the fireplace.

3.  Installer  should  show  owner  how  to  start  and  operate  the 

fireplace.

This direct vent gas fireplace heater is designed to operate with 

all combustion air being siphoned from the outside of the building 

and all exhaust gases expelled to the outside of the building. The 

information contained in this manual pertains to all models and gas 

control systems unless otherwise noted.

Warning: This unit is not for use with solid fuels.

Appliance Certification 

This  fireplace  is  design  certified  in  accordance  with  American 

National Standard/CSA Standard ANSI Z21.88/CSA 2.33 and by 

Underwriters Laboratories as a Direct Vent Gas Fireplace Heater 

and shall be installed according to these instructions.

Consult your local building code agency, prior to installation, to ensure 

compliance with local codes-including permits and inspections.

The  fireplace,  when  installed,  must  be  electrically  grounded  in 

accordance with local codes or, in absence of local codes, with the 

National Electric Code ANSI/NFPA 70 or Canadian Electric code, 

CSA C22.1

, if an external electrical source is utilized.

These models may be installed in a bedroom or bed-sitting room 

in the U.S.A. and Canada.

Qualified Installing Agency

Installation and replacement of gas piping, gas utilization equipment 

or  accessories  and  repair  and  servicing  of  equipment  shall  be 

performed only by a qualified agency. The term “qualified agency” 

means any individual, firm, corporation or company which either in 

person or through a representative is engaged in and is responsible for 

(a) the installation or replacement of gas piping or (b) the connection, 

installation, repair or servicing of equipment, who is experienced in 

such work, familiar with all precautions required and has complied 

with all the requirements of the authority having jurisdiction.

State of Massachusetts: The installation must be made by 

a licensed plumber or gas fitter in the Commonwealth of 

Massachusetts.

The installation must conform with local codes or, in the absence of 

local codes, with the N

ational Fuel Gas Code ANSI Z223.1/NFPA 

54* Natural Gas and Propane Installation Code, or CSA B149.1 in 

Canada.

 

*Available from the American National Standards Institute, 

Inc. 11 West 42nd St., New York, N.Y. 10036.

Warning: ANY CHANGE TO THIS FIREPLACE OR ITS 

CONTROLS CAN BE DANGEROUS.

Improper installation or use of the fireplace can cause 

serious injury or death from fire, burns, explosions, or carbon 

monoxide poisoning.

Any alteration of the original design, installed other than as 

shown in these instructions or use with a type of gas not 

shown on the rating plate is the responsibility of the person 

and company making the change.

Important

All correspondence should refer to complete Model Number, Serial 

Number and type of gas.

High Altitude 

When installing this unit at an elevation above 2000 feet (in the 

United States) it may be necessary to decrease the input rating by 

changing the existing burner orifice to a smaller size. Generally, 

input should be reduced 4 percent for each 1000 feet above sea 

level. However, if the heating value of the gas has been reduced, 

this general rule may not apply. Check with local gas utility for proper 

orifice size identification.

Canadian High Altitude 

Altitude: 0-4500 feet (0-1370 m)
When installing this unit at an elevation above 4500 feet (in Canada), 

check with local authorities.
Consult your local gas utility for assistance in determining the proper 

orifice for location.

Preparation

This direct vent gas fireplace and its components are tested and 

safe  when  installed  in  accordance  with  this  Installation  Manual. 

Report to your dealer any parts damaged in shipment, specifically 

check glass condition. Do not install unit with damaged, incomplete, 

or substitute parts. Read all instructions before starting installation 

and follow these instructions carefully during installation to insure 

maximum benefit and safety. Failure to follow them will void your 

warranty and may present a fire hazard.
The warranty will be voided by, and the warranter disclaims any 

responsibility for the following actions:

•  Installation  of  any  damaged  fireplace  or  vent  system 

component.

•  Modification of the fireplace or direct vent system.

•  Installation other than as instructed by Empire Comfort Systems, 

Inc.

•  Improper positioning of the logs, glass door or decorative media.

•  Installation and/or use of any component part not manufactured 

or approved by manufacturer.

INTRODUCTION

Summary of Contents for DVLL41FP92N-1

Page 1: ...convertibleforusewithother gases unless a certified kit is used WARNING FIRE OR EXPLOSION HAZARD Failure to follow safety warnings exactly could result in serious injury death or property damage Do no...

Page 2: ...TERMINATION 28 29 DVVK 4F FLEX VENT INSTRUCTIONS 30 FINISHING THE WALL 31 32 DVTL LOG EMBER PLACEMENT 33 DVLL DECORATIVE MEDIA INSTALLATION 34 LIGHTING INSTRUCTIONS 35 OPERATING INSTRUCTIONS 36 37 MA...

Page 3: ...e and shall be installed for the protection of children and other at risk individuals If the barrier becomes damaged the barrier shall be replaced with the manufacturer s barrier for this appliance An...

Page 4: ...erform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on wall...

Page 5: ...ons shall comply with NFPA 720 and be ANSI UL 2034 listed and IAS certified 3 SIGNAGE A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum...

Page 6: ...th the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code or CSA B149 1 in Canada Available from theAmerican National Standards Institute Inc 11 West 42nd St New York...

Page 7: ...r Opening Front 9 16 in FULL OPEN 9 16 FULL OPEN Height without standoff 24 1 4 in 616 mm 24 1 4 in 616 mm 24 1 4 in 616 mm 24 1 4 in 616 mm Width 51 1 16 in 129 7 cm 51 1 16 in 129 7cm 51 1 16 in 129...

Page 8: ...eiling 46 3 4 1 17m Figure 2 Combustible Material No greeting cards stockings or ornamentation of any type should be placed on or attached to the fireplace The flow of heat can ignite combustibles ONL...

Page 9: ...R INSTALLATION FLUSH WALL INSTALLATION CABINET INSTALLATION LOCATING FIREPLACE Note Island and Room Divider installation is possible as long as the horizontal portion of the vent system does not excee...

Page 10: ...Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be checked for leaks by the installer This should be done with a soap s...

Page 11: ...mm MINIMUM CLEARANCE AROUND VENT PIPE Figure 9 2 50 8mm TOP OF VENT PIPE 4 DIAMETER FLUE 6 5 8 DIAMETER INTAKE VENT 3 76mm 1 25 4mm Figure 10 INSTALLATION Attention Horizontal venting through a wall r...

Page 12: ...andoffs See Figure 12 8 Remove the non combustible board that is shipped between the fireplace and pallet 9 Frame in fireplace with a header across the top IMPORTANT Allow for finished face when setti...

Page 13: ...headers may rest on the fireplace standoffs Refer to Figure 13 for minimum framing dimensions CAUTION MEASURE FIREPLACE DIMENSIONS AND VERIFY FRAMINGMETHODS ANDWALLCOVERINGDETAILSBEFORE FRAMING CONSTR...

Page 14: ...upports must be positioned so they contact all four 4 perimeter edges on the bottom of the unit and under the center leg supports Two more supports spaced evenly for front and back may be required pen...

Page 15: ...0 Elbow To Horizontal Out The Wall B A C E D NOTE YOU MUST USE A 2 609 6mm VERTICAL VENT PIPE AS YOUR FIRST SECTION BEFORE INSTALLING THE ELBOW VENT CAP THIMBLE WALL FIRESTOP DVLL DVTL A 62 1 4 in 158...

Page 16: ...ion is two These elbows can be installed in either the vertical or horizontal run NOTE The first elbow does not get counted Vertical Venting When venting long straight vertical sections use of the ver...

Page 17: ...s not possible to meet the required vent terminal clearances of 12 in 305mm above grade level a snorkel kit is recommended It allows installation depth down to 7 in 178mm below grade level The 7 in 17...

Page 18: ...nd H1 H2 is listed as total of maximum horizontal dimensions The maximum vertical and horizontal distances for two 2 90 elbows as shown in Figure 25 is 37 ft 11 28 m FIRE STOP AT CEILING LEVEL H1 H2 V...

Page 19: ...studs This will avoid any extra framing All vent kit pipes should be assembled on the unit after the unit is moved into the final position Cutting the Hole After the fireplace has been positioned in i...

Page 20: ...ired vertical is 5 1 52 m H 8 90 11 equivalent horizontal H 2 44 m 90 2 44 m equivalent horizontal From the graph the required vertical is 5 1 52 m Figure 29 If total horizontal needs to be 10 3 05 m...

Page 21: ...115 Page 21 EXAMPLES TOP VENT RUN H1 H2 V1 Figure 30 If total vertical is to be 9 2 74 m then the maximum allowed horizontal run can be 20 6 10 m H 20 H 6 10 m From the graph the allowed vertical is 2...

Page 22: ...the fireplace in such a way that minimizes the number of offsets and horizontal vent length Since it is very important that the venting system maintain its balance between the combustion air intake an...

Page 23: ...feet 90cm horizontally from the center line of the regulator I clearance to service regulator vent outlet 6 feet 1 8m minimum J clearance to non mechanical air supply inlet to building or the combust...

Page 24: ...ar or previously installed component end with four 4 equally spaced indented sections When the internal beads of each starting outer pipe line up rotate pipe section clockwise 90 approximately 3 inche...

Page 25: ...in place to framing members There MUST BE a 3 inch clearance to combustibles above flue pipe and elbows and 1 inch clearance on both sides and bottom of the flue pipe to combustibles on all horizontal...

Page 26: ...on and secure the firestop on top of the previously framed hole See Figure 38 NOTE Remove insulation from the framed area in the attic before installing the firestop and or vent pipes A B NAILS 4 REQU...

Page 27: ...l NOTE Wood screws can and should be replaced with appropriate fasteners for use on stucco brick concrete or other types of siding CAUTION Ifexteriorwallsarefinishedwithvinylsiding ormaterials that co...

Page 28: ...arby trees adjoining roof lines steep pitched roofs and other similar factors can result in poor draft or down drafting In these cases increasing the vent height may solve this problem 24 MIN 609 6mm...

Page 29: ...he requirements for these steps NOTE When installing this vent system in a chase it is always good building practice to insulate the chase as you would the outside walls of your home This is especiall...

Page 30: ...te The flue pipe end without the adapter is to be installed to the Termination Cap 10 Apply sealant to the outside of the flue pipe adapter and connect to the flex flue pipe Then insert the adapter in...

Page 31: ...ng materials up to 1 in 25 4mm thick may come up to the sides of the unit The Optional Front will overlap the finishing materials 24 1 4 616mm 51 129 5cm 5 8 15 8mm MINIMUM FROM BOTTOM OF UNIT TO TOP...

Page 32: ...with three screws 6 Hang the decorative front on the four rectangle cut outs on the face of the fireplace 7 Finish around the fireplace you must use only non combustible material to cover the steel f...

Page 33: ...o breakage if not handled properly The positioning of logs is critical to safe and clean operation of this fireplace Sooting and other problems may result if the logs are not properly and firmly posit...

Page 34: ...r Empire Comfort Systems dealer Place small rock media only to the outside of the flanged area on the media tray Never place the fiber rocks on top of or next to the burner DECORATIVE MEDIA MUST NOT B...

Page 35: ...f applicable 2 Open bottom louver assembly 3 Locate On Off gas cock and turn clockwise to OFF Do not force 4 Close bottom louver assembly 1 STOP Read the safety information above 2 Turn OFF electric p...

Page 36: ...om a spark to pilot system to a standing pilot system 1 There is a switch located on the right side of the Control Module 4 that reads CONTINUOUS PILOT ON OFF This switch will allow the user to select...

Page 37: ...ng a power outage NOTE All Batteries should be replaced at least once each year preferably at the beginning of the heating season CAUTION Fire or explosion hazard Can cause property damage sever injur...

Page 38: ...y Back up pack connection and condition of batteries 4 Check the position of the CONTINUOUS PILOT switch on the Control Module If main burner does not come ON when the manual switch and remote control...

Page 39: ...usehold cleaner and warm water we recommend gas fireplace glass cleaner contact a local dealer for this product After that the glass should be cleaned two or three times during each heating season dep...

Page 40: ...RCELAIN PANELS DVTL ONLY PLACING THE OPTIONAL PORCELAIN PANELS INTO THE DVTL41 FIREPLACE 1 Locate the left and right side porcelain pieces 2 Place them into the firebox tight against the side walls an...

Page 41: ...panels through the small tabs and into the center rear slots in the media tray base 4 Place the two B panels through the small tabs and into the outer rear slots in the media tray base 5 Place the th...

Page 42: ...28450 Nailing Tab Qty 4 20 R11443 Non Combustible Board Qty 2 21 28451 Rear Standoff Qty 4 22 R11258 Non combustible Board 23 R10499 5 PIN Wire Harness 24 R11007 Control Module 25 R10415 Valve Gas 26...

Page 43: ...33598 6 0115 Page 43 DVLL EXPLODED VIEW Use Only Manufacturer s Replacement Parts Use of Any Other Parts Could Cause Injury Or Death...

Page 44: ...me Assembly 17 28441 Valve Cover 18 28450 Nailing Tab Qty 4 19 28428 Vertical Vent Baffle Qty 2 20 28451 Rear Standoff Qty 4 21 R11258 Non combustible Board 22 R10499 5 PIN Wire Harness 23 R11007 Cont...

Page 45: ...Page 45 DVTL EXPLODED VIEW Use Only Manufacturer s Replacement Parts Use of Any Other Parts Could Cause Injury Or Death 1 2 3 3 5 6 8 10 20 4 18 18 21 15 14 13 12 18 11 11 16 17 29 22 23 24 25 27 28...

Page 46: ...be ordered by your Service Person or Dealer Proof of purchase is required for warranty parts All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number an...

Page 47: ...LL If in the event the lamp or lens needs to be replaced follow the instructions below 1 Unplug the remote from the junction box or disconnect all power to the fireplace 2 Remove the decorative front...

Page 48: ...ct Vent Zero Clearance Gas Fireplace Heater INTERMITTENT PILOT MODERN DVLLFP92 N P 3 TRADITIONAL DVTL41BP90 N P 1 EMPIRE EMPIRE Comfort Systems Clearance to Combustibles Back 1 1 2 in 38 mm Side 1 1 2...

Page 49: ...e Heater INTERMITTENT PILOT MODERN DVLLFP92 N P 3 TRADITIONAL DVTL41BP90 N P 1 DIMENSIONS in inches metric DVLL DVTL A 51 1 16 129 7cm B 44 1 2 113 0cm C 16 1 2 419mm D 36 5 8 930mm E 24 5 8 625mm F 1...

Page 50: ...e Empire will repair or replace at Empire s option Duties Of The Owner The appliance must be installed by a qualified installer and operated in accordance with the instructions furnished with the appl...

Page 51: ...33598 6 0115 Page 51 APPLIANCE SERVICE HISTORY Date Dealer Name Service Technician Name Service Performed Notes...

Page 52: ...s Empire Comfort Systems Inc 918 Freeburg Ave Belleville IL 62220 If you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question...

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