Boss PHAH1000 Operating Instructions Manual Download Page 5

BM003-V2

5

•  With no load on the pump, 

the pump operates in the high 

flow stage for fast advance of 

the cylinder. When the load is 

increased, the pump changes 

automatically to the low flow stage 

to allow for higher pressures. After 

the pump changes, less force is 

required on the handle.

•  Except for PHD models, all 

other models are designed 

for use with single-acting 

cylinders and are equipped 

with  an  integral  release  valve.                                             

1. 

Close the release valve by 

turning the knob clockwise until it 

stops. 

DO NOT OVERTIGHTEN. 

          

2. 

Open the release valve by 

turning knob counter-clockwise 

to release the pressure and allow 

the oil to flow back to the reservoir

Two Stage Pumps:

• 

If release valve knob is difficult  to 

turn or becomes stuck, discontinue 

using pump immediately. Have 

pump inspected and repaired by a 

BOSS authorised dealer.

    

    WARNING:

•  Loosen oil plug several turns to 

allow reservoir venting during 

operation.

•  Position the pump in the 

horizontal position at a higher 

level than the cylinder.

•  Put cylinder in horizontal position 

with port facing upwards.

•  Advance and retract the cylinder 2 

to 3 times to full stroke.

•  Repeat steps 2 to 4 as needed to 

ensure smooth operation of the 

cylinder.

•  Check the oil level of the reservoir 

and add oil if necessary. See 

section on Maintenance.

Air Bleeding:

Summary of Contents for PHAH1000

Page 1: ...mportant information provided in this manual before using the equipment They are provided for the safety of those operating the equipment and to prevent personal injury and or damage to property when using this equipment THIS EQUIPMENT SHOULD ONLY BE USED BY OPERATORS WHO HAVE BEEN TRAINED IN THE SAFE USE OF HIGH PRESSURE HYDRAULIC EQUIPMENT www bosshydraulics com au Form BM003 ...

Page 2: ...l injury or damage to equipment Boss cylinders and pumps are designed to operate at a maximum of 700 bar 10 000 psi unless specified Never connect a cylinder to a pump with a higher output pressure Never use pumps and cylinders with disconnected couplers Always ensure where couplers are used that they are all fully engaged Failure to do so can result in the system becoming overloaded and can resul...

Page 3: ...ng on them never kink or fit hoses with a sharp bend in them All of these things can cause internal damage to the hose leading to premature hose failure Keep hydraulic equipment away from sources of heat and flames Heat will soften seals and hoses which results in hydraulic fluid leaks For optimum performance equipment should not be exposed to temperatures of 65 C 150 F or higher Always protect ho...

Page 4: ...ical position the hose end of the pump must be pointed down or the pump will pick up air and will not build up pressure Inspect all system fittings and connections to ensure they are tight rated to 700 Bar and are leak free Check oil level in the reservoir and add oil if needed Refer to instructions in Maintenance section IMPORTANT To prevent contaminants from entering the hydraulic system do not ...

Page 5: ... turning knob counter clockwise to release the pressure and allow the oil to flow back to the reservoir Two Stage Pumps If release valve knob is difficult to turn or becomes stuck discontinue using pump immediately Have pump inspected and repaired by a BOSS authorised dealer WARNING Loosen oil plug several turns to allow reservoir venting during operation Position the pump in the horizontal positi...

Page 6: ...he reservoir contains too much oil a vacuum will form preventing oil from flowing into the piston of the pump when operating Pump oil should be changed twice a year The following conditions require more frequent oil changes Rigorous duty where oil may leak out or become contaminated Highly humid environment and extreme changes in temperature that can result in condensation inside the reservoir Dir...

Page 7: ...ged components Fluid leaking past inlet or outlet checks Repair inlet or outlet checks Piston seal leaking Replace piston seal Relief valve faulty or set wrong Replace or re adjust relief valve Pump handle has spongy feel Air trapped in system Bleed air from system Refer Air Bleeding Too much oil in reservoir Check oil level 4 SPECIFICATIONS PH SERIES Model Pressure Rating bar 1st Stage 2nd Stage ...

Page 8: ...BOSS HYDRAULICS Head Office 19 Ricketts Road Mt Waverley VIC 3149 I P 1300 BOSS HYD 1300 267 749 E sales bosshydraulics com au I W www bosshydraulics com au ...

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