Boss PHAH1000 Operating Instructions Manual Download Page 4

BM003-V2

4

1. 

SETUP/ INSTALLATION

Connecting the Pump: 

•  Remove shipping plugs from 

pump port outlets.

•  Connect hoses to pump. To seal 

threads, use thread sealer or 

thread tape. When using seal 

tape, apply tape one thread back 

from end of fitting to prevent 

excess tape entering the hydraulic 

system.

•  Install a pressure gauge in the 

system to monitor pressure.

•  Connect the hoses to your 

cylinder or tool. 

•  For single-acting cylinders, 

connect one hose from the pump 

to the cylinder; For double-acting 

cylinders, connect two hoses. 

Connect one hose from Port A of 

the pump to the advance port of 

the cylinder. Connect the second 

hose from Port B of the pump to 

the retract port of the cylinder. 

•  The pump may be used in either 

the horizontal or vertical position. 

When operated in the vertical 

position, the hose end of the 

pump must be pointed down, or 

the pump will pick up air and will 

not build up pressure.

• 

Inspect all system fittings and 

connections to ensure they are 

tight, rated to 700 Bar and are 

leak free.

•  Check oil level in the reservoir 

and add oil if needed. Refer 

to instructions in Maintenance 

section.

    

    IMPORTANT:

•  To prevent contaminants from 

entering the hydraulic system, do 

not operate the pump with oil fill 

plug loosened or removed.

Pump Position:

Before Using The Pump:

    

    WARNING:

•  In certain situations the pump 

handle can “spring back”. Always 

keep your body to the side of the 

pump, away from the line of force 

of the handle.

•  When operating the pump, keep 

hands and figures away from the 

pinch point area between the 

pump and the lifting handle.

•  Never add extensions to pump 

handle. Extensions may cause 

the pump to become unstable 

during operation.

•  To prevent mechanical damage, 

do not use the pump handle 

to carry the pump. Use the 

designated carry handle.

Summary of Contents for PHAH1000

Page 1: ...mportant information provided in this manual before using the equipment They are provided for the safety of those operating the equipment and to prevent personal injury and or damage to property when using this equipment THIS EQUIPMENT SHOULD ONLY BE USED BY OPERATORS WHO HAVE BEEN TRAINED IN THE SAFE USE OF HIGH PRESSURE HYDRAULIC EQUIPMENT www bosshydraulics com au Form BM003 ...

Page 2: ...l injury or damage to equipment Boss cylinders and pumps are designed to operate at a maximum of 700 bar 10 000 psi unless specified Never connect a cylinder to a pump with a higher output pressure Never use pumps and cylinders with disconnected couplers Always ensure where couplers are used that they are all fully engaged Failure to do so can result in the system becoming overloaded and can resul...

Page 3: ...ng on them never kink or fit hoses with a sharp bend in them All of these things can cause internal damage to the hose leading to premature hose failure Keep hydraulic equipment away from sources of heat and flames Heat will soften seals and hoses which results in hydraulic fluid leaks For optimum performance equipment should not be exposed to temperatures of 65 C 150 F or higher Always protect ho...

Page 4: ...ical position the hose end of the pump must be pointed down or the pump will pick up air and will not build up pressure Inspect all system fittings and connections to ensure they are tight rated to 700 Bar and are leak free Check oil level in the reservoir and add oil if needed Refer to instructions in Maintenance section IMPORTANT To prevent contaminants from entering the hydraulic system do not ...

Page 5: ... turning knob counter clockwise to release the pressure and allow the oil to flow back to the reservoir Two Stage Pumps If release valve knob is difficult to turn or becomes stuck discontinue using pump immediately Have pump inspected and repaired by a BOSS authorised dealer WARNING Loosen oil plug several turns to allow reservoir venting during operation Position the pump in the horizontal positi...

Page 6: ...he reservoir contains too much oil a vacuum will form preventing oil from flowing into the piston of the pump when operating Pump oil should be changed twice a year The following conditions require more frequent oil changes Rigorous duty where oil may leak out or become contaminated Highly humid environment and extreme changes in temperature that can result in condensation inside the reservoir Dir...

Page 7: ...ged components Fluid leaking past inlet or outlet checks Repair inlet or outlet checks Piston seal leaking Replace piston seal Relief valve faulty or set wrong Replace or re adjust relief valve Pump handle has spongy feel Air trapped in system Bleed air from system Refer Air Bleeding Too much oil in reservoir Check oil level 4 SPECIFICATIONS PH SERIES Model Pressure Rating bar 1st Stage 2nd Stage ...

Page 8: ...BOSS HYDRAULICS Head Office 19 Ricketts Road Mt Waverley VIC 3149 I P 1300 BOSS HYD 1300 267 749 E sales bosshydraulics com au I W www bosshydraulics com au ...

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