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Boss Snowplow STB08980, Installation Instructions Manual, Page: 1 / 36

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Boss Snowplow STB08980 Installation Instructions Manual Download Page 1

Form No. STB10145 Rev D

Installation Instructions

RT3 HTX Straight-Blade Plow

Part No. STB08980—Serial No. 400000000 and Up

Part No. STB08980B—Serial No. 400000000 and Up

Part No. STB10321C—Serial No. 400000000 and Up

Part No. STB15035—Serial No. 400000000 and Up

Part No. STB18900—Serial No. 400000000 and Up

Part No. STB19838—Serial No. 400000000 and Up

Part No. STB19838B—Serial No. 400000000 and Up

Register at www.bossplow.com.
Original Instructions (EN)

*STB10145* D

 

Summary of Contents for STB08980

Page 1: ...No STB08980B Serial No 400000000 and Up Part No STB10321C Serial No 400000000 and Up Part No STB15035 Serial No 400000000 and Up Part No STB18900 Serial No 400000000 and Up Part No STB19838 Serial No...

Page 2: ...l No Serial No Blade Crate Serial No This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injur...

Page 3: ...1 2 ton minimum lifting device to move heavy plow components Material safety data sheets MSDS are available at www BOSSPlow com Operation Vehicles equipped with air bags are designed so that the air b...

Page 4: ...ation on removing the plow 4 Read the Owner s Manual for information on attaching the plow 2 Coupler spring pin unlock 5 Coupler spring pin lock 3 Coupler spring pin unlock 6 Coupler spring pin lock d...

Page 5: ...ined before operating the machine 7 Warning do not exceed 64 km h 40 mph when transporting the plow 3 Warning coupler spring pins must be locked before plowing 8 Warning do not exceed 22 km h 14 mph w...

Page 6: ...me assembly Figure 5 g032917 Figure 5 1 Self locking nut 3 Eye bolt 2 Washer 4 Hook the other ends of the trip springs to 2 eyebolts Figure 5 5 Insert the threaded end of the eyebolts through the hole...

Page 7: ...ting on the lift cylinder Figure 8 Turn the fitting until it is finger tight then turn it 2 to 3 more times Important Do not overtighten 3 Using thread compound install a 90 fitting to the right angle...

Page 8: ...ar holes using 4 bolts 3 8 x 1 1 4 inch and self locking nuts 3 8 inch Figure 10 Torque the bolts to 31 N m 23 ft lb Note If the light bar or plow headlights comes in contact with the hood of your veh...

Page 9: ...eadlight and the long length connects to the right headlight g036655 Figure 12 1 Cable ties 2 Short wire harness 7 Secure the wire harness to the light bar using 3 cable ties as shown in Figure 12 Ins...

Page 10: ...rom the long wire harness to the back of the left vehicle headlight Figure 15 3 Connect the black plug from the long wire harness to the previously disconnected plug on the vehicle wire harness Figure...

Page 11: ...drain 18 Connect the white black wire from the wire harness to the small post on the pump solenoid Figure 18 g032928 Figure 18 1 White black wire 4 Pump solenoid 2 Battery cable 5 Brown wire 3 Red pow...

Page 12: ...partment using 4 sheet metal screws Figure 21 Note Ensure that the relay pack is mounted in the upright position g033065 Figure 21 1 Relay pack 30 Locate the vehicle option connector and align it acco...

Page 13: ...s illuminated Only the vehicle high beam lights should be illuminated C To test the plow low beam lights do the following Switch the vehicle headlights to the ON position Switch the plow headlight tog...

Page 14: ...Connect the blue plug from the headlight adapter to the blue plug on the long wire harness Figure 23 5 Connect the free end of the headlight adapter to the previously disconnected low beam plug on th...

Page 15: ...wel 3 Clean the back of the swivel mount Figure 25 with the alcohol wipe and then dry it g032942 Figure 25 1 Swivel mount 2 Mounting tab 4 Remove the backing from 1 side of the adhesive and apply it t...

Page 16: ...wplow lights conforms to applicable federal motor vehicle safety standards 1 Park the vehicle on a level surface 7 5 m 25 ft away from a matte white screen or garage door Note The screen should be per...

Page 17: ...ecuring each headlight to the headlight brackets and torque them to 8 N m 6 ft lb Important Do not use thread locking compound on these bolts 9 Tighten the bolt 3 8 x 1 inch securing each headlight br...

Page 18: ...he PLOW position to use the headlights on the plow Joystick Controller The joystick controller operates the movement of the snowplow g033061 Figure 31 1 Joystick 2 ON OFF switch ON OFF switch turns th...

Page 19: ...d force on the blade to improve back blading An orange light illuminates when the D FORCE feature is active Note The D FORCE feature can only be activated twice before the plow must be raised LEFT but...

Page 20: ...an the area around the fill cap Figure 36 g032934 Figure 36 1 Fill cap 2 Fill elbow 3 Remove the fill cap from the hydraulic reservoir Figure 36 4 Ensure that the fluid comes up to the bottom of the f...

Page 21: ...e previously removed fill cap 6 Start the vehicle and operate the plow in its full range of movement 7 Stop the vehicle check the hydraulic fluid level and replenish the fluid if necessary refer to Ch...

Page 22: ...oller and turn the ignition on 1 If the pump continues to run the solenoid has failed in the closed position Quickly remove power to the pump by disconnecting the power ground cables to the plow Repla...

Page 23: ...ure relief valve is set correctly 3 If the pressure is set too low contact your authorized BOSS dealer 1 Check the hydraulic fluid level 1 The hydraulic fluid level should be within 2 cm 3 4 inch of t...

Page 24: ...o steep 2 Avoid steeply sloped areas 3 The pump reservoir is overfilled 3 The hydraulic fluid level should be within 2 cm 3 4 inch of the top of the reservoir Fluid is running out of the fill cap of t...

Page 25: ...Schematics g037873 Plow Side Electrical Schematic Rev 0 25...

Page 26: ...g037874 Truck Side Electrical Schematic Rev 0 26...

Page 27: ...7888 Wire Color Function Green Blade left Red Blade right White Lift Orange Lower Red Black Blade right Blue Blade left Black SmartHitch2 Brown Ground Non D Force Plow Hydraulic Manifold Wiring Rev 0...

Page 28: ...artridge 5 HYD07048 1 Hydraulic Valve Flow Control Cartridge 6 HYD07122 1 Hydraulic Valve Assembly with SmartHitch2 Red 7 HYD07100 1 Hydraulic Valve Angle Cartridge 3 Position 4 Way Spool 8 HYD07027 1...

Page 29: ...e left Red Black Blade right White Lift Orange Lower Red Communication Blue Module power Black SmartHitch2 Brown Ground Blue White D Force Red Green Unused Red Blue Unused Blue Green Unused D Force Pl...

Page 30: ...c D Force 5 HYD01640 1 Check Valve 6 HYD01637 2 Valve Cartridge Lift Angle 7 HYD07047 1 Hydraulic Valve SmartHitch2 Attach 8 HYD07027 1 Relief Valve Hydraulic Crossover 3 800 PSI 9 HYD07048 1 Hydrauli...

Page 31: ...Notes...

Page 32: ...Notes...

Page 33: ...Notes...

Page 34: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 35: ...ts repaired or altered by anyone other than an authorized BOSS Products dealer 3 Products which have been subject to misuse negligence accident improper installation maintenance care or storage 4 Prod...

Page 36: ...ce accident improper installation maintenance care or storage 4 Products mounted on vehicles other than those listed in the BOSS Snowplow Application Chart and Selection Guide 5 BOSS Products does not...

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