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Maintenance Service

Interval

Maintenance Procedure

Before each use or daily

• Inspect the air-cleaner elements.
• Check the engine-oil level.
• Check the kill cord and operator presence sensor.
• Check the hydraulic-fluid level.
• Check the cutting edge for wear.

After each use

• Empty the sprayer tank.
• Flush the sprayer system.
• Condition the sprayer system.

Every 40 hours

• Check the hydraulic hoses and fittings for leaks.
• Check the sprayer hoses and fittings for leaks.
• Check the spray gun for leaks or clogging.
• Check the in-line filter screen for clogging.
• Check the in-line filter rubber seal.
• Check the spray nozzle screens for clogging.

Every 50 hours

• Clean the air-cleaner elements.
• Check the tire pressure.

Every 80 hours

• Check the spray nozzle tips.

Every 100 hours

• Change the engine oil.
• Check the spark plug.
• Clean the fuel tank and filter.
• Clean the sediment cup.
• Check the battery.

Every 300 hours

• Replace the paper air-cleaner element.
• Replace the spark plug.

Every 500 hours

• Change the hydraulic filters and hydraulic fluid.

Before storage

• Grease the machine.
• Service the air cleaner.
• Change the engine oil.
• Check the spark plug.
• Check the tire pressure.
• Check and tighten all fasteners.
• Lightly sand and use touch-up paint on painted areas that are scratched, chipped,

or rusted.

• Loosen the trip-return springs.
• Condition the sprayer system.
• Close the fuel-shutoff valve.

Monthly

• Check the wheel-lug nuts.
• Check the hub castle-nut cotter pin.
• Check the sprayer valve.

Yearly

• Grease the motion controls.

Yearly or before storage

• Clean the fuel sediment cup.

Important:

Refer to your engine owner’s manual for additional maintenance procedures.

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Summary of Contents for Snowrator SNR24001

Page 1: ...Form No 3432 107 Rev B Owner s Manual Snowrator Part No SNR24001 Serial No 400000000 and Up Register at www bossplow com Original Instructions EN 3432 107 B...

Page 2: ...rmation carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely Visit www bossplow...

Page 3: ...chine 22 Maintenance 25 Maintenance Safety 25 Recommended Maintenance Schedule s 25 Pre Maintenance Procedures 27 Preparing the Machine for Maintenance 27 Disconnecting the Spark plug Wire 27 Removing...

Page 4: ...instructions and always pay attention to the safety alert symbol which means Caution Warning or Danger personal safety instruction Failure to comply with these instructions may result in personal inj...

Page 5: ...left 10 Hour meter 2 Plow float 11 Speedometer 3 Plow lower D Force 12 Voltage 4 Plow angle right 13 Lights 5 Plow raise 14 Sprayer pump 6 Fast 15 On 7 Slow 16 Off 8 Neutral 17 Operator presence senso...

Page 6: ...chine on slopes 3 Warning wear hearing and eye protection 10 Thrown object hazard keep bystanders away 4 Caustic liquids hazard wear hand and skin protection 11 Run over hazard do not carry passengers...

Page 7: ...gine and use the machine check the oil level in the engine crankcase refer to Checking the Engine Oil Level page 29 Adding Fuel to the Machine Add fuel to the machine before starting it refer to Addin...

Page 8: ...arks and flames away from the battery Make sure that the ignition switch is off Ventilate when charging or using the battery in an enclosed space Important Do not run the machine with the battery disc...

Page 9: ...Product Overview g295494 Figure 7 1 Air filter 5 Cushion 2 Fuel tank 6 Sprayer tank 3 Key switch 7 Battery 4 Spray gun 9...

Page 10: ...able setting from the SLOW to FAST position Motion Control Levers Use the motion control levers to drive the machine forward reverse and turn either direction Plow Joystick The plow joystick is locate...

Page 11: ...ve counterclockwise to open it and clockwise to close it Spray Gun The spray gun is located on the right side of the machine It allows you to precisely apply the liquid in the sprayer tank Information...

Page 12: ...quickly Check that operator presence controls safety switches and guards are attached and functioning properly Do not operate the machine unless they are functioning properly Before plowing always in...

Page 13: ...up any fuel that spills Never overfill the fuel tank Replace the fuel cap and tighten it securely Adding Fuel For best results use only clean fresh less than 30 days old unleaded gasoline with an oct...

Page 14: ...alcohol or drugs Never carry passengers on the machine and keep bystanders and pets away from the machine during operation Do not climb or ride on the plow Before you start the engine ensure that all...

Page 15: ...in these areas Avoid starting stopping or turning the machine on slopes Avoid making sudden changes in speed or direction turn slowly and gradually Do not operate a machine under any conditions where...

Page 16: ...e lever to the OPEN position 4 Connect the kill cord to the operator presence sensor Figure 14 5 Rotate the key switch to the ON position Figure 15 g295393 Figure 15 1 Engine START 3 Engine SHUT OFF 2...

Page 17: ...sed before transporting or storing the machine to prevent a fuel leak Before storing the machine disconnect the spark plug s to prevent the possibility of accidental starting Driving Forward or Backwa...

Page 18: ...plow blade to follow the contour of the ground The joystick stays in the FLOAT position until it is centered again Operating the Sprayer 1 Drive to the location where you will be spraying 2 Turn the...

Page 19: ...he handle on the spray gun to begin spraying Figure 23 Rotate the handle lock to continue spraying without squeezing the handle g294505 Figure 23 1 Handle lock 2 Handle 5 When you are done spraying tu...

Page 20: ...hange the pulses per revolution settings 2 Press the button again to switch between 0 5 1 2 or 4 3 Wait for the information display screen to resume showing the engine speed screen before pressing the...

Page 21: ...e to increase the pressure to a high setting 4 Check the nozzles to ensure that they are all spraying correctly 5 Allow all water in the tank to spray out through the nozzles 6 Close the sprayer valve...

Page 22: ...than 1 1 2 turns so that the valve comes out of the body causing fluid to run out g295618 Figure 26 1 Bypass valves 2 Push the machine to the desired location 3 Close the bypass valves and torque the...

Page 23: ...or truck increases the possibility of tip over and could cause serious injury or death Use extreme caution when operating a machine on a ramp Back the machine up the ramp and walk it forward down the...

Page 24: ...g294661 g294662 Figure 29 1 Front tie down point left side shown 2 Rear tie down points 24...

Page 25: ...ure that only trained personnel install and perform maintenance on the equipment and hydraulic components Do not fill calibrate or clean the machine while people especially children or pets are in the...

Page 26: ...Check the spray nozzle tips Every 100 hours Change the engine oil Check the spark plug Clean the fuel tank and filter Clean the sediment cup Check the battery Every 300 hours Replace the paper air cl...

Page 27: ...ine components to cool 8 Chock the tires Disconnecting the Spark plug Wire Disconnect the spark plug wire from the terminal of the spark plug g019281 Figure 30 1 Spark plug Removing the Cushion for Re...

Page 28: ...ng and other body parts away from the muffler and other hot surfaces Servicing the Air Cleaner Service Interval Before each use or daily Inspect the air cleaner elements Every 50 hours Every 3 months...

Page 29: ...may reach the paper filter and clog it 12 Wipe dirt from the base and the cover with a moist rag Note Be careful to prevent dirt and debris from entering the air duct leading to the carburetor 13 Inst...

Page 30: ...with hot oil can cause severe personal injury Avoid contacting the hot engine oil when you drain it 1 Stop the engine and wait for all moving parts to stop 2 Disconnect the wire from the spark plug r...

Page 31: ...e that the machine surfaces are cool 2 Pull the spark plug wire off the terminal of the spark plug Figure 37 g014506 Figure 37 1 Spark plug 2 Wire 3 Clean around the spark plug 4 Rotate the spark plug...

Page 32: ...plug with the threads of the spark plug hole 2 Rotate spark plug clockwise using a 13 16 inch 21 mm spark plug wrench until the plug and sealing washer are seated Figure 38 3 Tighten the spark plug as...

Page 33: ...attery or remove the spark plug wire before making any repairs Disconnect the negative terminal first and the positive terminal last Connect the positive terminal first and negative last Charge the ba...

Page 34: ...the electrolyte level 3 Ensure that the filler caps are installed on the battery 4 Charge battery for 10 to 15 minutes at 25 to 30 amps or 30 minutes at 10 amps 5 When the battery is fully charged un...

Page 35: ...d the in line fuse on the wire harness and remove the fuse cap g295779 Figure 45 1 In line fuse 3 Remove and inspect the fuse If the fuse is burnt out discard it and install a new fuse with the same r...

Page 36: ...gher than the original fuse serious damage to the electrical system or a fire could result 4 Install the rear cover and secure it with the screw Drive System Maintenance Checking the Tire Pressure Ser...

Page 37: ...for leaks Note Check the hydraulic fluid level when the fluid is cold 1 Remove the cushion 2 Clean the area around the cap and the filler neck of the hydraulic tank Figure 48 g294667 Figure 48 1 Hydra...

Page 38: ...67 Figure 51 1 Hydraulic tank cap 2 Hydraulic tank filler neck 3 Slowly add fluid to the hydraulic tank until it is approximately 2 3 full Important Use the fluid specified in Hydraulic System Specifi...

Page 39: ...ne Cutting Edge page 39 If both sides of the urethane cutting edge are worn purchase a new cutting edge Flipping the Urethane Cutting Edge 1 Remove and retain the bolts and locknuts securing the cutti...

Page 40: ...2 Remove the in line filter cap and check the screen for clogging 3 If the screen is clogged clean the screen 4 Install the in line filter cap Servicing the Spray Nozzle Screens Service Interval Ever...

Page 41: ...rvicing the Air Cleaner page 28 4 Grease the machine refer to Lubrication page 28 5 Grease any exposed chrome or nitro bar on the hydraulic cylinders 6 Apply dielectric grease to all of the wire harne...

Page 42: ...ct it and keep it clean Removing the Machine from Storage 1 Check the plow for cracked welds 2 Check the torque of all fasteners tighten as necessary 3 Check the hydraulic lines and hoses for cracks o...

Page 43: ...oil level in the crankcase is low 2 Add oil to the crankcase 1 The hydraulic fluid reservoir is low 1 Add hydraulic fluid to the reservoir 2 Air is in the hydraulic system 2 Bleed the air out the hyd...

Page 44: ...The sprayer filter is clogged 2 Clean the sprayer filter 3 The spray nozzles are plugged or frozen 3 Clean the spray nozzles 4 The brine in the hoses is frozen 4 Bring the machine to a warm area to t...

Page 45: ...Notes...

Page 46: ...Notes...

Page 47: ...to restaurants grocery stores hotels schools and hospitals and on a wide variety of products Additionally some online and mail order retailers provide Prop 65 warnings on their websites or in catalogs...

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