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6

6 720 606 560

RELIEF VALVE

The listed pressure relief valve supplied must be installed
near the hot water outlet at time of installation of the heater.
No valve is to be placed between the relief valve and the
heater. A drain line must be connected to the relief valve to
direct discharge to a safe location. Do not install reducing
coupling or any other restriction in the discharge line. The
discharge line must be installed so as to allow complete
drainage of both the valve and the line. See figure 6.

GAS CONNECTION

Before connecting the gas supply to the heater check heater’s
model/rating plate to make sure that gas on which heater is
to operate is the same as specified on the model/rating plate.

The WR400-7.K.. instantaneous gas water heaters are
supplied with a gas pressure regulator that must be installed
on the heater before attaching the gas supply line, see figure
7. Failure to install the gas pressure regulator as show in
figure 7 will be a violation of A.G.A and C.G.A certification
of the unit.

BOSCH water heaters are shipped from the factory with
the gas pressure regulators preset for the gas shown on the
rating plate to the correct pressure:
-

in Canada, for high altitude operation;

-

in U.S., for standard altitude operation unless specially
marked as a high altitude unit.

Figure 7

GAS MANIFOLD PRESSURE TEST POINT

T

  For measuring correct regulator operating pressure.

Check to make sure that the gas listed on the rating plate is
same as gas listed on the pressure regulator. See
PRESSURE REGULATION section of this manual for
information regarding gas pressure settings.

Note: Before attaching the gas supply line, be sure that all

gas pipe is clean on the inside. To trap any dirt or foreign
material in the gas supply line, a drip leg must be
incorporated in the piping. The drip leg must be readily
accessible and not subject to freezing conditions. Install
in accordance with the recommendations of serving
gas supplier.

Joint compounds (pipe dope) shall be applied sparingly and
only to the male threads of pipe joints. Do not apply
compound to the first two threads. The joint compound  must
be resistant to the action of liquified petroleum gases.

Before placing water heater in operation check for gas
leakage.
Soap and water solution, or other material acceptable for
this purpose, shall be used in locating gas leaks. Matches,
candles, lighters, or other ignition sources shall not be used
for this purpose.

WARNING

The heater and its individual shutoff valve must be
disconnected from the gas supply piping system during any
pressure testing of the gas supply piping system at test
pressures in excess of 3,45 KPa (½ psig).

The water heater must be isolated from the gas supply piping
system by closing its individual manual shutoff valve during
any pressure testing of the gas supply piping system at test
pressures equal to or less than 3,45 KPa (½ psig).

The water heater, including the pressure regulator provided
with it, must not be operated at gas supply pressures in
excess of 3,45 KPa (½ psig). If overpressure has occurred
such as trough improper testing of the gas lines or emergency
malfunction of the supply system, the gas valve and regulator
must be checked for safe operation. Make sure that the
outside vent valves are protected against blockage. These
are part of the gas supply system, not the water heater.
Vent blockage may occur during ice storms.

Figure 7 a)
Gas Burner

test point 

D

 for measuring pressure at full flow and input

Figure 6

GAS INLET PIPE

PRESSURE TAP

PRESSURE REGULATOR

T

G662_042

Summary of Contents for WR 400-7.K Series

Page 1: ...not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier READ INSTRUCTIONS CAREFULLY BEFORE INSTALLING ELECTRONIC IGNITION ...

Page 2: ...atings and are valid only in Canada In the U S the National Fuel Gas Code ANSI Z223 1 1988 recommends for high altitude installations above 2 000 feet that the input rate be reduced 4 for each 1 000 feet above sea level See page 8 Figure 1 Size mm Qt natural standart 34 28 kW 1 20 diam 18 propane LP 0 2 000 ft 117 000 Btu hr 0 79 diam 18 natural high 30 85 kW 1 20 diam 18 propane LP 2 000 4 500 ft...

Page 3: ... or its connections will not result in damage to the area adjacent to the heater or to lower floors of the structure Note When such locations cannot be avoided it is recommended that a suitable drain pan adequately drained be installed under the water heater The pan must not restrict combustion air flow AIR REQUIREMENTS For safe operation sufficient air for combustion ventilation and dilution of f...

Page 4: ...ove or closet with minimum clearances to combustible construction of 0 mm from back 102 mm 4 inches from sides 305 mm 12 inches from top an bottom and 102 mm 4 inches from front A minimum of 305 mm 12 inches shall be allowed for maintenance of serviceable parts Clearance from vent is dependant upon the clearance rating of the venting material used that is type B 1 vent is approved for 1 inch clear...

Page 5: ...lue to the unit The adapter must be secured to the draft diverter outlet with a minimum of two screws Also in Canada the gas pressure regulator supplied with the water heater is factory preset to deliver gas to the water heater at the proper pressure setting for high altitude operation see PRESSURE REGULATION section of this manual table 1 on page 8 WARNING Failure to increase vent size on WR400 7...

Page 6: ...pe is clean on the inside To trap any dirt or foreign material in the gas supply line a drip leg must be incorporated in the piping The drip leg must be readily accessible and not subject to freezing conditions Install in accordance with the recommendations of serving gas supplier Joint compounds pipe dope shall be applied sparingly and only to the male threads of pipe joints Do not apply compound...

Page 7: ...n above on this label 2 The gas valve must be shut off by putting the ON OFF switch to position Wait five 5 minutes to clear out any gas If you smell gas STOP Follow B in the safety information above If you do not smell gas go to the next step 3 This water heater is equipped with a safety pilot burner and an automatic ignition control system 4 Set the ON OFF switch to the position In this position...

Page 8: ...s operating at full input Gas pressures read at burner test point D see fig 7 a will usually read 1 1 5 W C less than below Table 1 Appliance Regulator Pressure Setting Note The high altitude ratings listed are Canadian Gas Association high altitude ratings for the appliances and are only valid in Canada In the U S the National Fuel Gas Code ANSI 1 1988 recommends for high altitude installations a...

Page 9: ... electrode Pilot screen PILOT ORIFICE To clean the pilot burner and or the pilot orifice Turn off the gas to the unit Set the ON OFF switch to OFF position Remove the cover on the heater To do so pull of the temperature adjustment knob and unscrew and remove the plastic collar Pull main cover out toward you and lift up and out The pilot orifice should be cleaned or replaced Do not enlarge orifice ...

Page 10: ...mponent with new one and refit using the reverse of the procedure set out the table above Function check Flue gas safety device function check Disconnect flue pipe Replace with pipe about 50 cm long with sealed end Fit pipe vertically Start up appliance at rated output and set temperature control to maximum temperature Under those conditions the appliance should shut down after two minutes Remove ...

Page 11: ... valve at inlet and mix with cold water WATER IS NOT HOT ENOUGH 1 Temperature selection too low Change the setting Turn the temperature adjustment knob clockwise to the right Note This will decrease the activation flow rate 2 Water flow through the heater is higher than the capacity of the Bosch to heat it This can be due to too high water inlet pressure 60 psi max for best results or due to acid ...

Page 12: ...ure may be overpowered by a much higher cold water pressure which may cause the Bosch burners to shut down Make sure faucet aerators or shower heads are free of minerals Do not add any flow restrictor to the shower head 2 Cold water is mixing with the hot water between the Bosch and the outlet See 4 under NO SPARK AT THE PILOT 3 Inlet water pressure is erratic due to inadequate supply water pressu...

Page 13: ...lot assembly 3 Burner manifold gas pressure test nipple 4 Main gas burner 5 Pilot gas tubing 6 Led failure indicator 7 on off switch 8 Led operation indicator 9 Water valve 10 Temperature adjustment selector 11 Gas inlet gas pressure test nipple 3 1 4 10 11 2 9 8 6 7 5 ...

Page 14: ...14 6 720 606 560 Fig 16 INTERIOR COMPONENTS DIAGRAM AND PARTS LIST ...

Page 15: ...lve NG 8 707 011 917 15 Gas valve LPG 8 707 011 945 16 Diaphragm switch NG 8 708 504 021 16 Diaphragm switch LPG 8 708 504 049 17 Pilot electrovalve 8 708 501 249 18 Burner electrovalve 8 708 501 250 19 Cold water pipe 8 700 705 972 20 Hydro generator 8 707 406 043 21 Connecting pipe 8 700 705 947 22 Hot water pipe 8 700 715 080 23 Temperature limit 8 707 206 040 24 Water valve 8 707 006 353 25 Co...

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