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COMMISSIONING

6 720 804 107 (2012/10)

13

4

COMMISSIONING

CODE SWITCH I

The system type is set on the module using 

code switch I

:

• Mid-position (Y-plan) system: code switch I set to 

Y

• 2-port valve (S-plan) system: code switch I set to 

S

• Three central heating circuits without electronic mixing valves:

– Module for heating circuits 1, 2 and 3 = set code switch I to 

2

– Module for heating circuits 4, 5 and 6 = set code switch I to 

3

• Two central heating circuits without electronic mixing valves and one 

domestic hot water cylinder circuit:
– Module for heating circuit 2, 3 and domestic hot water cylinder 

circuit (only one module is permissible in the system) = set code 
switch I to 

1

– Module for heating circuits 7, 8 and domestic hot water cylinder 

circuit (one of a maximum of three modules in the system) = set 
code switch I to 

4

TEMPERATURE SWITCH II

The 

target domestic hot water cylinder temperature

 is adjusted at 

the 

temperature switch II

:

• The target domestic hot water cylinder temperature can be set in 

increments of 5 °C between 40 °C and 70 °C: set temperature switch 
to 

40 to 70

 as required by the customer.

• A maximum target domestic hot water cylinder temperature of 75 °C 

is available: set temperature switch to 

max

 (two valid switch 

positions)

SYSTEM AND MODULE COMMISSIONING

1. Set the system type for the module using the code switch 

I

.

2. Set the cylinder temperature using temperature switch 

II

.

-or-

Set temperature switch 

II

 to 

off

3. If applicable, adjust the positions of code switch and temperature 

switch at the other modules.

4. Switch on the power supply (230 V AC) of the entire system, the 

Greenstar Wiring Centre and the boiler.

When the status indicator of module lights up green:
5. Commission and set up the boiler and control accessory in 

accordance with the installation instructions supplied with those 
products.

5

TROUBLESHOOTING

5.1

STATUS INDICATOR

The indicator shows the operating condition of the module.

Fig. 24   Module status indicator

5.2

REPLACING THE FUSE

To replace the fuse the cover of the module has to be removed.
1. Release fuse.
2. Take defective fuse out of fuse socket.
3. Dispose of defective fuse.
4. Replace fuse into fuse socket.
5. Secure fuse.

First make all electrical connections and then carry out 
the commissioning!
▶ Follow all installation instructions of all components 

and assemblies belonging to the system.

▶ Ensure that no two modules share the same coding.
▶ If several modules are used, ensure that the code 

switch I of none of the module is set to 

1

.

▶ Do not switch on the power supply until all modules 

are set up.

NOTICE: 

When switching the system on, the connected 

pump may start immediately, this is part of the start-up 
process and does not indicate an error. 
▶ Ensure that the system is filled before switching the 

system on to ensure that the pump does not run dry.

WARNING: 

Risk of scalding!

▶ A mixer device must be installed if water 

temperatures higher than 60 °C are set.

Only use original spare parts. Damage caused by the use 
of spare parts not approved for this product by the 
manufacturer are excluded from our guarantee.

Indicator

Possible cause

Remedy

lights off 
continuously (at 
code switch I)

Code switch set to 

0

▶ Set code switch 

(

 chapter 4, page 13).

Power supply 
interrupted.

▶ Switch ON power supply.

Fuse is defective

▶ Ensure that power supply 

is isolated and replace 
fuse (

 chapter 5.2 and 

fig. 25 on page 14).

Short circuit in the 
BUS connection

▶ Check BUS connection 

and repair if required.

Lights up red 
continuously (at 
code switch I)

Internal fault

▶ Replace module.

Flashes red
(at code switch I 
or temperature 
switch II)

Code switch in invalid 
position or in 
intermediate position

▶ Set code switch 

(

 chapter 4, page 13).

Flashes green (at 
code switch I)

Maximum cable length 
for BUS connection 
exceeded.

▶ Make shorter BUS 

connection.

Temperature sensor is 
faulty.

▶ Replace temperature 

sensor.

Lights up green 
continuously (at 
code switch I)

No fault

Standard operation.

Table 4  Troubleshooting

DANGER: 

Risk of electric shock!

▶ Electrically isolate the boiler and system 

components. Secure against unintentional 
reconnection and make sure the power supply is 
disconnected.

0

1

2

3

4

S

Y

I

off

40

50

60

70

max

II

II

6 720 804 106-23.1O

Summary of Contents for WORCESTER GREENSTAR WIRING CENTRE

Page 1: ...INSTALLATION COMMISSIONING SERVICING INSTRUCTIONS GREENSTAR WIRING CENTRE 1 2 3 4 I S Y 0 40 50 II 60 70 max off 6 720 801 106 00 1O 6 720 804 107 2012 10 en ...

Page 2: ...t comply with the intended use Follow the wiring diagram The product requires different voltages Do not connect the low voltage equipment to 230 V mains and vice versa Beforeinstallingtheproduct electricallyisolatetheboilerandsystem components Secure against unintentional reconnection and make sure the power supply is disconnected ABOUT THESE INSTRUCTIONS These installation instructions contain im...

Page 3: ... temperature sensor TC1 3 Cylinder temperature sensor TC1 retaining device To enable satisfactoryinstallationofthecylindertemperaturesensoronhot water cylinders without sensor pockets 4 Bag with installation material 5 Installation instructions 2 3 SPECIFICATION Design and operation of this product conform to European Directivesandthesupplementarynationalrequirements Its conformity is demonstrated...

Page 4: ...parate cylinder primary pump e g downstream of low loss header Cylinder primary pump connection to PZ1 Cylinder temperature sensor connection to TC1 INSTALLATION OF ADDITIONAL SYSTEM COMPONENTS Fit additional system components according to legal requirements and the installation instructions provided 3 INSTALLATION 3 1 INSTALLATION WALL MOUNTING Mount the module to a wall Fig 4 to 6 Fig 4 Wall mou...

Page 5: ...m with 1 50 mm2 conductor cross section Route cables through the grommets provided and connect them as described in chapter 3 2 3 3 2 2 CONNECTION TO MAINS POWER PUMP AND VALVES 230 V AC DANGER Risk of electric shock Secure together the wires of every cable connected This can be done by stripping a short section of cable sheath or with cable ties close to the terminals fig 9 6 720 804 106 07 1O 6 ...

Page 6: ...lug from where it was removed 3 Plug in second connected plug from where it was removed Fig 12 Electrical connection step 2 ELECTRICAL CONNECTION STEP 3 1 Remove grommets from the module 2 Route cable through a grommet 3 Remove plug from the socket 4 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3 5 Route cable through the same grommet 6 Remove plug from the socket 1 Refe...

Page 7: ...TION STEP 6 1 Route cable through a grommet 2 Remove plug from the socket 3 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3 4 Remove plug from the socket 5 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3 6 Route cable through the same grommet 7 Remove plug from the socket 8 Connectcabletoplugandensureitisconnectedtotherightterminals chapter 3 2 3...

Page 8: ...LES The circuit diagrams are only schematic illustrations and provide a non binding indication of possible installations Install safety equipment in accordance with applicable standards and local regulations For further informationrefertotheinstallationinstructionsoftheboilerandcontrol accessory selected or for the the additional system components not supplied by Worcester Bosch Group those suppli...

Page 9: ...tage BUS BUS EMS plus connection between the Greenstar Wiring Centre and boiler GWC Greenstar Wiring Centre HS Boiler Heat Source PHS Circulating pump Pump Heat Source TC1 Cylinder temperature sensor Temperature sensor Cylinder TR3 Room thermostat Thermostat Room temperature optional not shown in fig 20 TF4 Frostthermostat ThermostatFrostprotection optional not shown in fig 20 VZ12 Diverter valve ...

Page 10: ...nnection between the Greenstar Wiring Centre and boiler CZ1 2 port valve end switch switch at valve for DHW Contact Zone CZ2 2 port valve end switch switch at valve for central heating Contact Zone GWC Greenstar Wiring Centre HS Boiler Heat Source PHS Circulating pump Pump Heat Source TC1 Cylinder temperature sensor Temperature sensor Cylinder TR3 Room thermostat Thermostat Room temperature option...

Page 11: ...onofheatingcircuits1 2and3or4 5and6according to coding chapter 4 page 13 T0 Flow temperature sensor at low loss header Temperature sensor optional TZ1 6 Room thermostat Thermostat room temperature Zone Temperature temperature sensor allocation of heating circuits 1 2 and 3 or 4 5 and 6 according to coding chapter 4 page 13 The marked system components are connected to the module with coding 3 codi...

Page 12: ...PZ2 8 Circulating pump in each heating circuit Pump Zone allocation of heating circuits 2 and 3 or 7 and 8 according to coding chapter 4 page 13 T0 Flow temperature sensor at low loss header Temperature sensor optional TC1 Cylinder temperature sensor Temperature sensor Cylinder TZ2 8 Room thermostat Thermostat room temperature Zone allocation of heating circuits 2 and 3 or 7 and 8 according to cod...

Page 13: ...SE To replace the fuse the cover of the module has to be removed 1 Release fuse 2 Take defective fuse out of fuse socket 3 Dispose of defective fuse 4 Replace fuse into fuse socket 5 Secure fuse First make all electrical connections and then carry out the commissioning Follow all installation instructions of all components and assemblies belonging to the system Ensure that no two modules share the...

Page 14: ...logy and materials for protecting the environment taking account of economic considerations PACKAGING Weparticipateintherecyclingprogrammesofthecountriesinwhichour products are sold to ensure optimum recycling All of our packaging materials are environmentally compatible and can be recycled USED APPLIANCES Used appliances contain valuable materials that should be recycled Thevariousassembliescanbe...

Page 15: ...6 720 804 107 2012 10 15 NOTES ...

Page 16: ...9900 Worcester Bosch Group is a brand name of Bosch Thermotechnology Ltd worcester bosch co uk 6 720 804 107 WORCESTER BOSCH GROUP TECHNICAL SUPPORT 0844 892 3366 APPOINTMENTS 0844 892 3000 SPARES 01905 752571 LITERATURE 0844 892 9800 TRAINING 01905 752526 SALES 01905 752640 ...

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