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Data subject to change without notice | Printed in the USA | BTC 722002312 A | 08.2021

Bosch Thermotechnology Corp.

Technical Service Bulletin

4 | Tronic 5000C/6000C Polypropylene Heating Canister Replacement

14.  Separate the two black canisters from each other by rotating at the joint to 

disengage the connection, and then pulling them apart (Fig.14).

Figure 14

15.  Ensure that the o-ring is in place on the new right canister’s connector pipe 

(Fig.15) and lubricate it with a small amount of silicone grease.

Figure 15

16.  Connect the new right canister to the existing left canister and rotate to lock 

into place (Fig.16).

Figure 16

17.  Using the fi ve M4 fl ange nuts that were removed in Step 13, secure the 

black polypropylene canisters back to the chassis’ threaded studs (Fig.17).

Figure 17

18.  Insert the fl ow transducer into the inlet connection pipe on the new 

right black polypropylene canister, taking care to ensure that the fl ow 
transducer’s arrow is pointing UP in the direction of water fl ow, and reinstall 
the black temperature sensor using the two screws removed in Step 12 to 
secure in place (Fig.18).

Figure 18

19.  Plug the two wire connectors back into the main circuit board (Fig.19).

Summary of Contents for Tronic 5000C

Page 1: ...DAMAGE The water supply to the water heater must be shut off and residual water drained prior to commencing work These directions assume that the product is installed in a location that provides the installer with sufficient access to work If that is not the case it may be necessary to uninstall the water heater completely prior to commencing work Part Numbers Description Part Number Left Heating Can...

Page 2: ...he brass inlet connection Figure 4 5 Remove the slotted brass screw and washer to disconnect the red wire from the left tab of the thermal cutout switch that is mounted on top of the right brass heating element assembly Fig 5 Figure 5 6 Remove the two screws and washers that secure the thermal cutout switch to the right brass heating element assembly Fig 6 Figure 6 7 Disconnect the short gray wire...

Page 3: ...et from the top of the right brass heating element assembly Figure 10 11 Unplug the two circled wire connectors from the main circuit board that is located in the lower right corner of the water heater Fig 11 Figure 11 12 Remove the clear flow transducer by pulling it down from the polypropylene canister pipe and remove the black temperature probe by removing two screws and pulling the component ou...

Page 4: ...icone grease Figure 15 16 Connect the new right canister to the existing left canister and rotate to lock into place Fig 16 Figure 16 17 Using the five M4 flange nuts that were removed in Step 13 secure the black polypropylene canisters back to the chassis threaded studs Fig 17 Figure 17 18 Insert the flow transducer into the inlet connection pipe on the new right black polypropylene canister taking ...

Page 5: ...hree locations outlined below Fig 20 Figure 20 21 Place the triac circuit board back on top of the brass element assembly ensuring that the correct wires pass through the correct slots Fig 21 Figure 21 22 Secure the TRIAC circuit boards to the brass element assembly Fig 22 using the three screws and washers that were removed in Step 9 Figure 22 23 Reconnect the short pink wire and the short black ...

Page 6: ...ylene pipe Insert the brass inlet water connection fitting up through the chassis apply some plumbers grease to the o ring that is located at the bottom of the flow transducer and gently push the brass connector up to fully connect it to the flow transducer Fig 27 Figure 27 28 Use the two Phillips screws and washers that were removed in Step 3 to secure the brass inlet water connection to the chassis...

Page 7: ...ews and washers that secure the brass inlet water connector to the water heater s chassis Fig 32 Figure 32 4 Separate the brass inlet water connection from the clear flow transducer by gently pulling it down through the water heater s chassis Fig 33 Be aware that an o ring that is located at the bottom of the flow transducer will be creating some friction with the brass inlet connection Figure 33 5 ...

Page 8: ...k wire and the short blue wire from the dual TRIAC circuit board that is mounted to the top of the left brass heating element assembly Fig 37 Figure 37 9 Remove the three screws and washers that secure the two TRIAC circuit boards to the top of the left brass heating element assembly Fig 38 Figure 38 10 Remove the TRIAC circuit boards and bracket from the top of the left brass heating element asse...

Page 9: ...ring is in place on the existing right canister s connector pipe Fig 42 and lubricate it with a small amount of silicone grease Figure 42 14 Connect the new left canister to the existing right canister and rotate to lock into place Fig 43 Figure 43 15 Using the five M4 flange nuts that were removed in Step 11 secure the black polypropylene canisters back to the chassis threaded studs Fig 44 Figure 4...

Page 10: ...ecure the TRIAC circuit boards to the brass element assembly Fig 47 using the three screws and washers that were removed in Step 9 Figure 47 19 Reconnect the short pink wire and the short blue wire back to the dual TRIAC circuit board Fig 48 Figure 48 20 Reconnect the short gray wire back to the single TRIAC circuit board Fig 49 Figure 49 21 Use the two screws and washers that were removed in Step...

Page 11: ...f the flow transducer and gently push the brass connector up to fully connect it to the flow transducer Fig 52 Figure 52 24 Use the two Phillips screws and washers that were removed in Step 1 to secure the brass outlet water connection to the chassis Fig 53 Figure 53 25 Use the two Phillips screws and washers that were removed in Step 3 to secure the brass inlet water connection to the chassis Fig 5...

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