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Bosch Rexroth IndraControl VPB 40.4 Operating Instructions Manual Download Page 1

IndraMotion

MLC

IndraControl VPB 40.4

Operating Instructions
R911383090

Edition 02

Summary of Contents for Rexroth IndraControl VPB 40.4

Page 1: ...IndraMotion MLC IndraControl VPB 40 4 Operating Instructions R911383090 Edition 02 ...

Page 2: ...f applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Editorial Department Development Automation Systems Control Pla...

Page 3: ... 3 Symbols used 4 3 4 Explaining the signal alert symbol on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 Y repeater 6 5 2 External 24 V power supply unit 6 5 3 Uninterruptible power supply UPS 6 5 4 Connecting cables for the CDI interface 6 5 5 USB connecting cable 7 5 6 USB connecting cable with increased noise immunity 7 5 7 Wear parts 7 5 7 1 CMOS battery 7 5 7 2...

Page 4: ...or maintenance tasks 20 10 1 3 Internal connections for USB mSATA modules and mPCIe mod ules 21 10 1 4 Connecting USB device mSATA module and mPCIe module at the in ternal connection 21 10 1 5 Installing extension cards 23 10 1 6 BIOS settings 26 10 2 Housing dimensions 26 10 3 Electric connection 33 10 3 1 Connecting 24 V supply to the control cabinet PC 33 10 3 2 Connecting a UPS 33 10 3 3 Recom...

Page 5: ...ta 50 12 8 2 Network settings 50 12 8 3 Firmware management 51 12 8 4 File manager 57 12 9 IndraControl SysTray 57 12 9 1 Context menu 58 12 9 2 Status display 58 12 9 3 Dialogs 59 12 10 IndraWorks Engineering 62 12 10 1 Creating the control 63 12 10 2 Firmware download 69 12 11 Remote connection 73 13 Error causes and troubleshooting 74 14 Maintenance 74 14 1 Hard disk s 75 14 2 Fan 77 14 2 1 Exc...

Page 6: ...Page 16 1 Return 80 16 2 Packaging 80 16 3 Batteries and accumulators 80 17 Service and support 80 Index 83 Bosch Rexroth AG Table of Contents IndraControl VPB 40 4 IV DOK MLC INDRACTRLV4 IT02 EN P ...

Page 7: ...s Activities Design engineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Maintenance technician Service Operate Maintain Remove faults Create the NC program Mechanic electrician Disposal com...

Page 8: ...nstructions IndraControl VAP 01 Power Supply Unit R911339613 Operating Instructions IndraControl VDP 16 3 VDP 40 3 VDP 60 3 Operator Display R911336378 Operating Instructions IndraControl V Devices Operating Systems R911343901 Project Planning Manual Tab 1 2 Related documents 1 5 Customer feedback Customer requests comments or suggestions for improvement are of great importance to us Please email ...

Page 9: ...f manufacture yyWww 7 Nominal voltage 8 Nominal current 9 Test marking 10 CE mark 11 Underwriters Laboratories Inc mark 12 Serial number as barcode 13 Serial number 14 Name of origin 15 Company address Fig 2 1 Exemplary type plates 2 2 Scope of delivery Control cabinet PC IndraControl VPB 40 4 Safety instructions 24 V female connector strip 3 Using safety instructions 3 1 Structure of the safety i...

Page 10: ...ning Caution indicates hazards for persons DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety instruction death or serious injury can occur CAUTION In case of non compliance with this safety instruction minor or moderate injury can occur NOTICE In case of non compliance with this safety instruction mat...

Page 11: ...ly be used with the accessories and mounting parts listed in this documentation Components that are not expressly mentioned must neither be attached nor connected The same applies to cables and lines Only to be operated with the component configurations and combinations expressly defined and with the software and firmware specified in the corresponding functional description Typical areas of appli...

Page 12: ...y DC 24 V 240 watts with USB interface 5 4 Connecting cables for the CDI interface Connecting cable to connect the control cabinet PC to the operator display Ordering code Part number Description RKB0008 000 5 R911171484 Length 0 5 m RKB0008 001 0 R911171485 Length 1 m RKB0008 002 5 R911170151 Length 2 5 m RKB0008 005 0 R911170152 Length 5 m RKB0008 007 5 R911172971 Length 7 5 m RKB0008 010 0 R911...

Page 13: ...tion interface Ordering code Part number Description RKB0023 001 0 R911171627 USB connecting cable with increased noise immunity Length 1 m RKB0023 003 0 R911171414 USB connecting cable with increased noise immunity Length 3 m 5 7 Wear parts Wear parts are not subject to any warranty 5 7 1 CMOS battery The guaranteed service life of the CMOS battery is 5 to 7 years 5 7 2 Mechanical hard disk The h...

Page 14: ...perature changes up to 3 K per minute Temporal temperature changes up to 3 K per minute Temporal temperature changes up to 3 K per minute Humidity Min rel humidity 5 Max rel humidity 85 Min absolute humidity 1 g m3 Max absolute humidity 25 g m3 Condensation not allowed Corresponds to climatic class 3K3 acc to EN 60721 3 3 Min rel humidity 5 Max rel humidity 85 Min absolute humidity 1 g m3 Max abso...

Page 15: ... hydrogen suphide H2S The product is not resistant against these gases The device is not resistant to gas jeopardizing the function sulphur dioxide SO2 hydrogen sulphide H2S Failure of the product due to contaminated air NOTICE The ambient air must not contain acids alkaline solutions corrosive agents salts metal vapors and other electrically conductive contaminants in high concentrations The devi...

Page 16: ...the processor Core i7 6820EQ 2 8 GHz Intel QM170 RAM Intel Core i7 6820EQ 2 8 GHz 16 GB Hard disk 192 GByte SSD RAID1 Interfaces 2 RJ45 CDI interface image and data interface to the VDP xx 3 1 display port 4 USB 2 0 port type A external 2 USB 3 0 port type A external 1 USB 3 0 port type A internal 2 x Ethernet port RJ 45 10 100 1000 Base T 1 voltage connection 3 pin 1 mSATA connection internal 1 m...

Page 17: ...nery Electrical equipment of machines Part 1 General requirements IEC 61010 2 201 Insulation coordination for equipment within low voltage Part 1 Principles requirements and tests IEC 61131 2 Programmable controllers Part 2 Equipment requirements and tests ISO 13850 Safety of machinery Emergency stop Principles for design IEC 60529 Degrees of protection provided by enclosures IP code IEC 60068 2 6...

Page 18: ...standards EMC directive 2014 30 EC The electronic products described in the present operating instructions are intended for use in industrial environments and comply with the following requirements Standard Title IEC 61000 6 2 Electromagnetic compatibility EMC Part 6 2 Generic standards Immunity for industrial environments IEC 61000 6 4 Electromagnetic compatibility EMC Part 6 4 Generic standards ...

Page 19: ...nnection of the functional earth between the operator display and the control cabinet PC is optimal If the functional earth is connected to a neutral point the control cabinet PC and the operator display have to be connected to this neutral point To avoid malfunctions use only shielded cables and metallic or conductive connector coupling housings with large area shield support 9 1 Overview The fol...

Page 20: ...s RJ45 socket 8 pin RJ45 plug twisted pair 8 wire XF08 Profibus DP interface D Sub socket 9 pin D Sub plug 9 pin XF01 XF02 Sercos III interfaces RJ45 socket 8 pin RJ45 plug twisted pair 8 wire 9 2 PC voltage supply X10 The 24 V DC voltage supply for the control cabinet PC is connected via the X10 connection All voltages internally required are generated without any electrical isolation via a DC DC...

Page 21: ...m2 Conductor cross section inflexible recommended 2 5 mm2 Conductor cross section flexible max 6 mm2 Conductor cross section flexible recommended 2 5 mm2 Conductor cross section flexible with core end sleeves without plastic sleeve max 6 mm2 Conductor cross section flexible with core end sleeves without plastic sleeve recommended 2 5 mm2 Conductor cross section flexible with core end sleeves with ...

Page 22: ... consumption with plug in cards 1 5 A USB 3 0 USB 2 0 USB 2 0 Fig 9 2 Current carrying capacity of the six USB connections The USB ports are monitored in pairs If e g XUSB1 switches off as the power consumption has been exceeded 500 mA XUSB2 switches off as well The specified 3 8 A are applied for the operation without further 5 V consumers e g PCI plug in cards Limit the operation with further 5 ...

Page 23: ... 8 pin Type Ethernet 10 Base T 100 Base T 1000 Base T Cable length Max 100 m Transmission rate 10 100 or 1000 MBit s 9 6 Display port XDP At the display port XDP a monitor with display port interface a DVI monitor or an HDMI monitor can be connected via adapter Display port socket 20 pin Max Resolution 4 K The color depth and the resolution of the VDP operator display and a monitor connected to th...

Page 24: ...DP operator display The previously described setting options are only available if a monitor is connected to the display port The graphics driver stores the last output device After a restart the images are only output on the last saved output device 9 7 CDI interfaces XVID and XSER The CDI interface is assigned to the two RJ45 sockets XSER and XVID Connect the operator display to these sockets Th...

Page 25: ... to the following table The maximum length allowed for the cards is 175 mm Depending on the respective configuration the slots A2 to A4 of the IndraMotion MLC VPB 40 4 are assigned by PFC extension cards by default The card PFC01 1 FB 01 is always assigned to slot A1 9 9 1 Available slots per PC box type PC box type Slot A1 Slot A2 Slot A3 Slot A4 Type R Assigned PFC01 1 FB 01 PCIe optional PFC01 ...

Page 26: ...ousing distances to execute maintenance tasks directly at the device in the control cabinet To maintain the fan and exchange the battery go up by 120 mm refer to the following figure For changing the hard disk 150 mm to the front refer to the following figure In the installed state the internal connections of USB mSATA and mPCIe have to be accessible Ensure sufficient distance on the right For the...

Page 27: ...ing an mSATA SSD hard disk module at the 2 slot variant The mSATA SSD hard disk module has to be installed before installing a PCI card or a PCI card with a card length 145 mm as the mSATA base of the plug in card is covered after mounting such cards 10 1 4 Connecting USB device mSATA module and mPCIe module at the internal connection It is recommended to install the modules to be mounted before m...

Page 28: ...rol cabinet PC switches off automatically The UPS LED on the connector panel of the control cabinet PC is red until the UPS switches off the power supply unit 3 Remove all plugs from the control cabinet PC 4 Loosen the fastening screws of the control cabinet PC and remove the control cabinet PC from the mounting panel 5 Position the control cabinet on a plane support and ensure that the right hous...

Page 29: ...atic discharges NOTICE Comply with all ESD protective measures while working with modules and components Avoid electrostatic discharges Risk of damage to the IndraControl VPB 40 4 or corruption of application software due to the use of non released extension cards NOTICE Install only released extension cards The extension cards may only be installed by authorized personnel The steps 1 3 are omitte...

Page 30: ...g cover refer to in the following figure 2 1 3 Fastening screw of the housing cover cross recess Fastening screws of the slot covers internal hexagon T10 2 PCI PCIe slots depends on the PC box type Fig 10 4 Position of the housing cover and of the fastening screws for control cabinet PCs or two slots Control cabinet PC with four slots Remove the fastening screws internal hexagon T10 of the housing...

Page 31: ...using a fastening screw 8 Mount the housing cover If the card is equipped with a Plug and Play PnP function the card is automatically detected by the operating system and integrated into the system provided that there are no hardware conflicts IRQ etc with other extension cards or connected devices There are the following causes if the functions of the new card are not available after the system b...

Page 32: ... BIOS setup The corresponding settings have already been set for the normal operation 10 2 Housing dimensions The control cabinet PC can be mounted using mounting holes For the corresponding dimensions please refer to the following figures Fix the devices with M5 screws Bosch Rexroth AG Mounting demounting and electric installation IndraControl VPB 40 4 26 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 33: ...ounting Slots to hang in the device Fig 10 6 Housing dimensions for devices with two slots vertical mounting IndraControl VPB 40 4 Bosch Rexroth AG Mounting demounting and electric installation DOK MLC INDRACTRLV4 IT02 EN P 27 87 ...

Page 34: ...l mounting Slots to hang in the device Fig 10 7 Housing dimensions for devices with two slots horizontal mounting Bosch Rexroth AG Mounting demounting and electric installation IndraControl VPB 40 4 28 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 35: ... for vertical mounting Slots to hang in the device Fig 10 8 Housing dimensions devices with four slots vertical mounting IndraControl VPB 40 4 Bosch Rexroth AG Mounting demounting and electric installation DOK MLC INDRACTRLV4 IT02 EN P 29 87 ...

Page 36: ...2 Keyholes for horizontal mounting Slots to hang in the device Fig 10 9 Housing dimensions devices with four slots horizontal mounting Bosch Rexroth AG Mounting demounting and electric installation IndraControl VPB 40 4 30 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 37: ...Fig 10 10 Housing dimensions devices with two slots side view from the right IndraControl VPB 40 4 Bosch Rexroth AG Mounting demounting and electric installation DOK MLC INDRACTRLV4 IT02 EN P 31 87 ...

Page 38: ...Fig 10 11 Housing dimensions devices with four slots side view from the right Bosch Rexroth AG Mounting demounting and electric installation IndraControl VPB 40 4 32 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 39: ...f the voltage supply is interrupted to only one device and established again A direct connection of the functional earth between the operator display and the control cabinet PC is optimal If the functional earth is connected to a neutral point the control cabinet PC and the operator display have to be connected to this neutral point Use a 24 V industrial power supply unit acc to DIN EN 60742 class...

Page 40: ...an sporadically result in destruc tion of the device fire hazard if no ad ditional external protection is provided The reason is a simultaneous grounding of the 0 V of the device and of the 0 V PELV 1 Cable length between the 24 V power supply unit and the UPS 1 m to 7 m 2 5 mm2 cross section 8 m to 10 m 4 0 mm2 cross section refer to the docu mentation of the UPS VAU01 1 Cable length between the ...

Page 41: ...he UPS In this case remanent control data cannot be backed up anymore if the 24 V supply voltage fails If the USB connection was interrupted more than 30 seconds restart the system very soon UPS without USB interface The variant USV without USB interface is currently not supported in the system solution IndraMotion MLC VPB 40 4 10 3 3 Recommendation for the mounting of CDI cables with long lengths...

Page 42: ...ng current flows via the cable shield of the CDI cables between device and machine parts while creating the equipotential bonding Shielding The shielding is an important component of the CDI cable The shielding is used to shield the data wires in the cable against electrical interferences from the environment The shielding has to be connected to the potential equalization of the devices to shield ...

Page 43: ...o the equipotential bonding Avoid mechanical stress tensile compressive on the plug Use an EMC shielding clamp suitable for the cable diameter Crimping of the cable impairs the electrical properties of the CDI cable Observe the following when mounting the shield connection 1 Only remove the CDI cable jacket on the length required for the connection The CDI cable is sensitive to mechanical load whe...

Page 44: ...Foil shield of the CDI cable Fig 10 18 Foil shield removed 3 Fasten cable with EMC shielding clamp Ensure that the CDI cable is not crimped when connecting the shielding to the equipotential bonding Use an EMC shielding clamp suitable for the cable diameter Crimping of the cable impairs the electrical properties of the CDI cable Avoid mechanical stress tensile compressive on the plug Bosch Rexroth...

Page 45: ...nect the power supply to the X10 connection of the industrial PC See also chapter 10 3 Electric connection on page 33 3 Switch on industrial PC starting the initial firmware Refer to chapter 12 7 1 Starting and opening the initial firmware on page 49 4 Use the commissioning tool IndraControl First Touch to make the network settings IP address subnet mask gateway address for the XETH2 connection Re...

Page 46: ...ls 11 2 1 Standard software tools For the descriptions of the standard software tools for the industrial PC IndraControl VPB refer to the project planning manual IndraControl V Devices Operating Systems refer to chapter 1 4 Related documents on page 2 The following software tools and functions are for example described in this project planning manual Settings for dual monitor operation Data backup...

Page 47: ...ol VP Extreme robust industrial suitable device design Integrated HMI solutions WinStudio and IndraWorks Operation 12 1 1 Hardware The control system IndraControl VPB 40 4 is based on the following hardware components Rexroth IndraControl VPB industrial PC Rexroth plug in cards extension cards Rexroth IndraControl PFC01 1 FB 01 Extension card for the Sercos III master communication Rexroth IndraCo...

Page 48: ...12 8 IndraControl First Touch on page 49 IndraWorks Engineering chapter 12 10 IndraWorks Engineering on page 62 Other software tools chapter 11 2 1 Standard software tools on page 40 To project and commission the control program the automation software IndraWorks Engineering is required Bosch Rexroth AG Device description IndraControl VPB 40 4 42 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 49: ...ctions operating elements and LEDs Key holes for mounting also provided at the bottom side Fan Plug for voltage supply IndraControl VPB 40 4 Bosch Rexroth AG Device description DOK MLC INDRACTRLV4 IT02 EN P 43 87 ...

Page 50: ...note see tab 12 1 LEDs for operating and error display on the connector panel on page 44 Some LEDs e g the CPU temperature monitoring are only active if the service software has been configured accordingly LED Display Description Action Vin LED green Normal operation LED off No supply voltage 24 V DC Check the supply voltage at the power supply unit TEMP LED off Normal operation LED is flashing re...

Page 51: ...S is required to back up remanent data for the controls IndraMotion MLC VPB 40 4 When the 24 V supply voltage fails the UPS signals the control firmware to back up remanent data on the hard disk These are restored upon the next control startup No backup of remanent data is possible when pressing the Reset button on the IndraControl VPB 12 5 Hypervisor The system solution IndraMotion MLC based on t...

Page 52: ...system The virtual network adapter can be identified as Real time hypervisor PCI network adapter in the Windows control panel The virtual network adapter is used to communicate between Windows and the control firmware Please do never change the IP settings made there IP address 192 168 234 237 Subnet mask 255 255 255 252 Default gateway 192 168 234 238 Bosch Rexroth AG Device description IndraCont...

Page 53: ...he respective operating system is defined as follows Resource Function Assignment CPU Core 1 to 3 Processor Windows CPU Core 4 Processor VxWorks control Ethernet interface XETH1 Communication interface Windows IndraControl VPB 40 4 Bosch Rexroth AG Device description DOK MLC INDRACTRLV4 IT02 EN P 47 87 ...

Page 54: ...ystem The control cannot operate anymore if Windows is not running anymore Thus the control responds with a SYSERROR File access is not transferred as in case of FTP for example For the control system the file system acts like an exclusively available memory medium 12 7 Initial firmware Upon delivery the control was provided without system firmware System neutral initial firmware is installed on t...

Page 55: ... 8 IndraControl First Touch The IndraControl First Touch commissioning tool interactively commissions and maintains controls of the IndraControl XM and IndraControl VPB generation The IndraControl First Touch can run on most of the modern web browsers The IndraControl First Touch commissioning tool is only available in English Supported web browsers Chrome 3 FireFox 9 Internet Explorer 10 The stan...

Page 56: ...e XETH2 The currently configured network settings are shown in the following three fields and can also be changed using these fields IP address Gateway Subnet mask Enter a valid network setting and write that setting to the control press the Write configuration button If writing the network settings is completed successfully a message is displayed in the header area of the site The Reboot control ...

Page 57: ... internal read only memory of the control This allows to move the partitions SYSTEM OEM and USER to an archive that can subsequently also be restored via the dialog Basically MLC firmware archives can also be loaded via the Firmware management dialog In this use case give priority to the IndraWorks firmware dialog if available The Firmware management site provides the following information IndraCo...

Page 58: ...USER partition of the control Reboot into system mode Boots an installed MLC system firmware Factory reset Restores the delivery state of the control The complete directory structure is reset Caution Loss of data An existing IndraMotion MLC system firmware installation is deleted including project and user data The network settings are reset to its delivery state Reboot Initial Mode Reboots the sy...

Page 59: ...kup can only be started if the selected file name corresponds to the archive rules During as well as after the backup a corresponding message is displayed Fig 12 6 The Archive SYSTEM OEM USER dialog is used to create an archive file IndraControl VPB 40 4 Bosch Rexroth AG Device description DOK MLC INDRACTRLV4 IT02 EN P 53 87 ...

Page 60: ...enerated archive file The source file can either be selected from the local file system or the USER partition of the control If the file is selected from the local file system the archive is installed in two steps Transferring the file to the control Installing the archive file e g firmware archive file Bosch Rexroth AG Device description IndraControl VPB 40 4 54 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 61: ...Restore SYSTEM OEM USER dialog Uploading an archive file Fig 12 9 Restore SYSTEM OEM USER dialog Archive is restored IndraControl VPB 40 4 Bosch Rexroth AG Device description DOK MLC INDRACTRLV4 IT02 EN P 55 87 ...

Page 62: ...talled after pressing Install The table lists all firmware files found in the root directory of the USER partition Select the firmware file to be installed by selecting the corresponding table row Fig 12 11 Restore SYSTEM OEM USER dialog From USER partition Bosch Rexroth AG Device description IndraControl VPB 40 4 56 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 63: ...n is started automatically via the Windows autostart function After the start the application integrates itself within the Windows System Tray The application cannot be exited via the context menu IndraControl Systray supplements the control functionality by the following functions Provision of the operating elements of the comfort operating device Remanent data backup of the control to the Window...

Page 64: ...ed documents on page 2 or to the IndraWorks online help About No Displays general application information Tab 12 3 Main menu Menu Subfunction Description Reboot No Reboot of the system firmware IndraMotion Service Tool No Open an external browser and transfer the IndraMotion Service Tool web interface address Activate initial firmware No Initial firmware is enabled Tab 12 4 System firmware menu Me...

Page 65: ...ows reboot or shutdown System firmware or initial firmware is not started Context menu is disabled If the error occurs again after the reboot contact the Bosch Rexroth service General information General icon display e g start of the SysTray application the control is in System Error mode etc Tab 12 6 Application icons 12 9 3 Dialogs The Diagnostics and settings dialog is used as operating and dis...

Page 66: ...umentation IndraLogic XLC IndraMotion MLC 14VRS Functional Description see chapter 1 4 Related documents on page 2 or to the IndraWorks online help Message display Multiple outputs of device messages Run and Stop Control the device via these switches In case of a BOOTSTOP or system error the display is supplemented by a function selection switch or the switch is hidden Bosch Rexroth AG Device desc...

Page 67: ...espectively selected function For a description of the individual functions refer to the chapter Menu BOOTSTOP in the documentation IndraLogic XLC IndraMotion MLC 14VRS Functional Description see chapter 1 4 Related documents on page 2 or to the IndraWorks online help The About dialog displays general application information It is called via the context menu of the application IndraControl VPB 40 ...

Page 68: ...c programming based on CoDeSys V3 with object oriented language extensions Comprehensive IEC 61131 3 and PLCopen compliant software libraries Meaningful diagnostics Intelligent and wizard supported operation Standardized interfaces such as FDT DTM connection of version control systems and Automation Interface For more detailed information on IndraWorks Engineering refer to the general IndraMotion ...

Page 69: ...ity mode 3 Selecting the control Device specific targets are selected via the device library Select the device IndraMotion MLC VPx in the device library and drag it with the left mouse button pressed to the project node here Project 7 in the Project Explorer and drop it on the left Fig 12 16 Selecting the control in the IndraWorks device library The commissioning wizard is automatically started fo...

Page 70: ...og Step 1 General settings To continue with the configuration press Next 5 Hardware and communication The MLC control to be projected is configured in Step 2 Hardware communication Select Device type Firmware version and Firmware release under Device configuration Bosch Rexroth AG Device description IndraControl VPB 40 4 64 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 71: ...t been installed on the device the following note is displayed The required firmware can be downloaded later on Confirm the dialog with Next If the connection test fails check whether the configuration of the control address and the connection between the project planning PC and the control are correct 6 PLC characteristics Specify the IndraLogic configuration under Step 3 PLC properties A program...

Page 72: ... Step 3 7 Select the function package Select the checkboxes for the function packages purchased with your control in Step 4 Function packages Bosch Rexroth AG Device description IndraControl VPB 40 4 66 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 73: ... Confirm the dialog with Next 8 Select the I O interfaces Select the configuration of the extension cards for the I O connection in Step 5 Interfaces IndraControl VPB 40 4 Bosch Rexroth AG Device description DOK MLC INDRACTRLV4 IT02 EN P 67 87 ...

Page 74: ...omatically executed 9 Project planning After the MLC device has been created in the project tree the device is available for parameterization and programming For further details please refer to the available IndraMotion MLC manuals refer to tab 1 2 Related documents on page 2 Bosch Rexroth AG Device description IndraControl VPB 40 4 68 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 75: ... the device or when using a new MLC release load the system firmware to the device Highlight the corresponding device in the project tree and select the item Firmware management from the corresponding context menu IndraControl VPB 40 4 Bosch Rexroth AG Device description DOK MLC INDRACTRLV4 IT02 EN P 69 87 ...

Page 76: ...s installation go to Firmware of installation Alternatively a firmware from any memory location on your PC can selected via Firmware of file The name of a system firmware file valid for the target IndraMotion MLC VPx basis IndraControl VPB 40 4 always starts with IPC02s MLC Bosch Rexroth AG Device description IndraControl VPB 40 4 70 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 77: ...e Select the system firmware file and press Download Multiple steps have to be performed The progress is shown in the dialog window of the firmware management IndraControl VPB 40 4 Bosch Rexroth AG Device description DOK MLC INDRACTRLV4 IT02 EN P 71 87 ...

Page 78: ...Fig 12 25 Active firmware download Bosch Rexroth AG Device description IndraControl VPB 40 4 72 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 79: ... message PWRCYCLE is displayed after the firmware download Fig 12 26 Firmware download Message PWRCYCLE In this case shut down the industrial PC Separate the power supply from the UPS for a short period and wait until the UPS is switched off Then restart your system The control is then ready 12 11 Remote connection If the IndraMotion MLC VPB40 4 control is used without an own display within the sy...

Page 80: ...s off unintendedly Check the max current consumption of the connected USB devices No image output Check that both CDI cables XSER and XVID are connected Check that the CDI cables XSER and XVID are not interchanged No or incorrect network data transmission if the data transmission rate is set manually The network card of the remote station has to be able to process the same data transmission rate a...

Page 81: ... Check all plug and terminal connections of the components for proper tightness and possible damage at least annually Check that cables are not broken or crushed Replace damaged parts immediately Check the fan regarding soiling and increased running noise at least annually Function compatibility for spare parts is ensured for at least five years 14 1 Hard disk s The standard hard disk s is are mou...

Page 82: ...he connector panel of the control cabinet PC is red until the UPS switches off the internal power supply unit 4 Remove all plugs 5 Remove the screw of the hard disk cover on the front panel of the control cabinet PC Now the hard disk carrier including the hard disk s can be pulled out from the housing 1 2 Screw of the hard disk cover Hard disk cover Fig 14 1 Position of the hard disk carrier 6 The...

Page 83: ...ller with your hands and ensure that it does not come into contact with other objects 14 2 1 Exchanging the fan 1 Disconnect the control cabinet PC from voltage 2 Loosen the knurled screw 3 Carefully remove the fan including the fan cover 4 Remove the supply cable of the fan from the board of the control cabinet PC 5 Connect the supply cable of the new fan to the board of the control cabinet PC 6 ...

Page 84: ...ay from children 14 3 1 Exchanging the battery 1 Disconnect the control cabinet PC from voltage 2 Loosen the knurled screw of the fan module see fig 14 2 Fan tray on page 77 3 Carefully remove the fan including the fan cover 4 Remove the empty battery 5 Insert the new battery positive terminal to the bottom observe the label on the battery 6 Insert the fan again 7 Tighten the knurled screw The con...

Page 85: ... Slots 2 x PCIe P Slots 4 x PCIe R 06 Memory capacity RAM 8 GB 8G0 16 GB 16G 07 Interface Without special interface NN 08 System configuration Core i7 6820E 2 80 GHz D8 09 Supply voltage DC 24 V D 10 Hard disk 2 5 mind 192 GB Solid State disk SSD H 11 Drive Without N 12 Other design None NN 13 Firm and Software Denotes that firmware and software must be ordered as separate subposition FW Fig 15 1 ...

Page 86: ...an be labelled with this symbol The symbol indicating separate collection for all batteries and accumulators is the crossed out wheeled bin The end user within the EU is legally obligated to return used batteries Outside the validity of the EU Directive 2006 66 EC keep the stipulated directives Used batteries can contain hazardous substances which can harm the environment or the health of the indi...

Page 87: ...ound on our internet sites Service worldwide Outside Germany please contact your local service office first For hotline numbers refer to the sales office addresses on the internet Preparing information To be able to help you more quickly and efficiently please have the following information ready Detailed description of malfunction and circumstances Type plate specifications of the affected produc...

Page 88: ...Bosch Rexroth AG IndraControl VPB 40 4 82 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 89: ...cord 1 Documents related 2 E Electric connection 33 Emitted interference 10 Error causes 74 Error displays 44 Ethernet connection 17 Exchanging hard disk 75 Extension cards 19 External 24 V power supply unit 6 F Fan 77 Fan exchange 77 Fans service life 8 Feedback 2 File manager 57 Firmware download 69 Firmware management 51 H Hard disk exchange 75 Hard disks operating conditions 7 Hardware 41 Hard...

Page 90: ...lays 44 Licenses 49 M Maintenance 74 CMOS battery 78 Fan 77 Hard disk s 75 Mounting 20 mPCIe module 21 mSATA module 21 N 24 V power supply unit 6 Network File System NFS 48 Network settings 50 O Operating and error displays 44 Operating elements 43 Ordering information 78 P Packaging 80 PC voltage supply 14 Product identification 2 Purpose 1 R Recommendation for the mounting of CDI cables with lon...

Page 91: ... Upon delivery 48 UPS 6 33 UPS with USB interface 34 UPS without USB interface 35 USB connecting cable 7 USB connecting cable with in creased noise immunity 7 USB interfaces 16 USB internal 21 Use intended 5 W Warnings 3 Wear parts 6 7 X X10 14 XDP 17 XETH1 17 XETH2 17 XSER 18 XUSB 16 XVID 18 Y Y repeater 6 IndraControl VPB 40 4 Bosch Rexroth AG Index DOK MLC INDRACTRLV4 IT02 EN P 85 87 ...

Page 92: ...Bosch Rexroth AG IndraControl VPB 40 4 86 87 DOK MLC INDRACTRLV4 IT02 EN P ...

Page 93: ...Notes IndraControl VPB 40 4 Bosch Rexroth AG ...

Page 94: ...lectric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911383090 R911383090 DOK MLC INDRACTRLV4 IT02 EN P ...

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