Bosch Rexroth IndraControl VAM 11.1 Project Planning Manual Download Page 79

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10.2

Accessories

10.2.1

Plugs and Ready-Made Cables

Order code and parts number

ready-made cables

Mating connector of the de‐

vice

Rexroth cable

Design of the cable end

IKB0033/000,0

MN: 291808

PROFIBUS cable

IKB0034/000,0

MN: 291809

Fig.10-3:

Cable accessories

10.3

Spare Parts

Order code

Parts number

Description

SUP-E11-VAM-VA MOD‐

UL SERVICEKIT

R911171262

Service kit for VAM-VA types,
1 x 16-stage override switch

SUP-E11-VAM-VB MOD‐

UL SERVICEKIT

R911171261

Service kit for VAM-VB types,
2 x 16-stage override switch

Fig.10-4:

Spare parts for VAM 11.1/VAM 41.1

Only qualified persons may perform mainte‐

nance work in the device!

NOTICE

If hardware or software components have to be replaced, please contact the

Bosch Rexroth Service (see

chapter 11 "Service and Support" on page 79

)

or ensure that only qualified persons replace the respective components.

DOK-SUPPL*-VAM*11/41**-PR03-EN-P
Rexroth IndraControl VAM 11.1/41.1 Machine Control Panels

Bosch Rexroth AG

77/83

Ordering Information

Summary of Contents for Rexroth IndraControl VAM 11.1

Page 1: ...Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Page 2: ...d in the event of the grant of a patent or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm Dr Neb...

Page 3: ...e Safety Instructions and Passing Them on to Others 14 3 2 2 Requirements for Safe Use 14 3 2 3 Hazards by Improper Use 15 3 3 Instructions with Regard to Specific Dangers 17 3 3 1 Protection Against Contact With Electrical Parts and Housings 17 3 3 2 Protective Extra Low Voltage as Protection Against Electric Shock 18 3 3 3 Protection Against Dangerous Movements 18 3 3 4 Protection Against Magnet...

Page 4: ...he VAM 41 1 36 Side View of the VAM 41 1 36 Top View of the VAM 41 1 36 Rear View of the VAM 41 1 37 5 1 4 Housing Dimensions VAM 41 1 Variant with VAC 30 2 37 Front View of the VAM 41 1 37 Side View of the VAM 41 1 38 Top View of the VAM 41 1 38 Rear View of the VAM 41 1 38 5 1 5 Housing Dimensions VAM 41 1 Customized 39 5 2 Installation 39 5 2 1 Installation Notes 39 5 2 2 Mounting Cut Out 39 5 ...

Page 5: ...rnal Hand Held Terminal 54 7 6 1 General Information 54 7 6 2 Pin Assignment 25 Pin Female Connector Strip D SUB 55 7 7 X82 Connection for the Internal Handwheel 56 7 7 1 General Information 56 7 7 2 Pin Assignment 6 Pin Weidmüller Connector 3 5 Pin Spacing 56 7 8 Connection for the Hand Held Terminal IndraControl VEH 30 1 or VCH 08 1 56 7 8 1 Overview 56 7 8 2 Pin Assignment of the VAC 30 2 Conne...

Page 6: ... GSD File 68 8 6 Commissioning the Hand Held Terminals IndraControl VEH 30 1 30 2 or VCH 08 1 68 8 7 Configuration Specifications 69 8 7 1 General Information 69 8 7 2 VAM 11 1 PB NA NN TA VB 1608 NN 69 8 7 3 VAM 41 1 PB NA NN TA VB BA 1608 NN 70 8 8 Sample Configuration Using IndraLogic 70 9 Environmental Protection and Disposal 73 9 1 Environmental Protection 73 9 2 Disposal 73 10 Ordering Infor...

Page 7: ... 1 devices are machine control panels for the automated production with PROFIBUS connection 1 2 VAM 11 1 VAM 41 1 Standard Variants 1 2 1 Standard Variants Overview The VAM 11 1 VAM 41 1 machine control panels are available in different standard variants Keypad with illuminated keys that might be la beled and programmed according to the system re quirements Cut outs for mounting 22 5 mm control an...

Page 8: ... 2 15 illuminated keys 6 cut outs EMERGENCY STOP button 4 stage key switch 2 rotary switches for feed and spin dle override Flexible fifth mod ule slot VAC 30 2 R911171069 VAM41 1 PB NA AB TA VB BA 1608 NN Fig 1 1 VAM 11 1 VAM 41 1 standard variants 1 2 2 Rear Side The following components are located on the rear side of the VAM 11 1 VAM 41 1 A 25 pin connector to connect an external hand held ter...

Page 9: ...uts which can be labeled with slide in strips for 22 5 mm control and indicator units VAC 30 2 only for device variants with AB abbreviation in the order code Key switch Fig 1 2 Front view machine control panel standard variant 1 2 4 Front View of the VAM 11 1 Machine Control Panel 0 Max VAM 11 Min Max Fig 1 3 Front view VAM11 1 PB NA NN TA VB 1608 NN DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraCon...

Page 10: ...Front view VAM11 1 PB NA AB TA VB 1608 NN 1 2 6 Machine Control Panel VAM 41 1 0 Max VAM 41 Min Max Fig 1 5 Front view VAM41 1 PB NA NN TA VB BA 1608 NN Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 8 83 System Presentation ...

Page 11: ... VAM41 1 PB ND AB TA VA BA 1608 L1 is available The following differs from the standard configuration Only one override switch for feed Equipped with 22 5 mm switching elements Modified mounting depth due to equipment with switching contacts mounting depth approx 100 mm Modified contact configuration of the EMERGENCY STOP button 1 N O contact in additon to the 2 N C contacts DOK SUPPL VAM 11 41 PR...

Page 12: ...eed Flexible module slot Cut outs which can be labeled with slide in strips for 22 5 mm control and indicator units Equipped with 2 key switches and 2 buttons VAC 30 2 Key switch Fig 1 7 Front view machine control panel VAM41 1 PB ND AB TA VA BA 1608 L1 customized variant Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 10 83 System Presentat...

Page 13: ... their original state i e no modifi cation regarding the design is allowed Software products must not be decompiled and their source codes must not be modified Damaged or faulty products must not be implemented or put into opera tion It must be ensured that the products are installed as specified in the doc umentation 2 1 2 Areas of Use and Application Machine control panels of the VAM 11 1 VAM 41...

Page 14: ...ecified position of ap plication and under the specified ambient conditions temperature degree of protection humidity EMC etc given in this documentation 2 2 Inappropriate Use The application of VAM 11 1 VAM 41 1 that are not within the specified areas of application or under operation conditions deviating from the operation con ditions and technical data specified in the documentation is consider...

Page 15: ...ts of several devices or systems interconnected for a de fined purpose and on a defined site which however are not intended to be placed on the market as a single functional unit Machine A machine is the entirety of interconnected parts or units at least one of which is movable Thus a machine consists of the appropriate machine drive ele ments as well as control and power circuits which have been ...

Page 16: ... before initial commissioning of the components of the electric drive and control system in order to eliminate the risk of injury and or property damage You must follow these safety instructions Bosch Rexroth is not liable for damages resulting from failure to observe the safety instructions Read the operating maintenance and safety instructions in your language before commissioning If you find th...

Page 17: ...on manufacturer is responsible for compliance with the limit values as prescribed in the national regulations The technical data connection and installation conditions of the compo nents are specified in the respective application documentations and must be followed at all times National regulations which the user must take into account European countries In accordance with European EN standards U...

Page 18: ...itting Risk of injury by improper handling of batteries Risk of injury by improper handling of pressurized lines Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 16 83 Safety Instructions for Electric Drives and Controls ...

Page 19: ...ct electric components from the mains or from the pow er supply unit Secure the electric component from reconnection With electric components observe the following aspects Always wait 30 minutes after switching off power to allow live capacitors to discharge before accessing an electric component Measure the elec trical voltage of live parts before beginning to work to make sure that the equipment...

Page 20: ...2 Protective Extra Low Voltage as Protection Against Electric Shock Protective extra low voltage is used to allow connecting devices with basic in sulation to extra low voltage circuits On components of an electric drive and control system provided by Bosch Rexroth all connections and terminals with voltages between 5 and 50 volts are PELV Protective Extra Low Voltage systems It is allowed to conn...

Page 21: ...pplicable to the installation or machine must be taken into consideration Unintended machine movements or other malfunctions are pos sible if safety devices are disabled bypassed or not activated To avoid accidents injury and or property damage Keep free and clear of the machine s range of motion and moving machine parts Prevent personnel from accidentally entering the machine s range of motion by...

Page 22: ...aids in proximity to electric components Persons with heart pacemakers and metal implants are not allowed to enter the following areas Areas in which components of the electric drive and control systems are mounted commissioned and operated Areas in which parts of motors with permanent magnets are stored repaired or mounted If it is necessary for somebody with a heart pacemaker to enter such an ar...

Page 23: ...gles safety shoes safety gloves for example Do not stand under hanging loads Immediately clean up any spilled liquids from the floor due to the risk of falling 3 3 7 Battery Safety Batteries consist of active chemicals in a solid housing Therefore improper handling can cause injury or property damage Risk of injury by improper handling Do not attempt to reactivate low batteries by heating or other...

Page 24: ...ironmentally friendly Dispose of agents harmful to the environment separately from other waste Observe the national regulations of your country 3 4 Explanation of Signal Words and the Safety Alert Symbol The Safety Instructions in the available application documentation contain spe cific signal words DANGER WARNING CAUTION or NOTICE and where required a safety alert symbol in accordance with ANSI ...

Page 25: ...liance with this safety instruction property damage could occur DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 23 83 Safety Instructions for Electric Drives and Controls ...

Page 26: ...Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 24 83 ...

Page 27: ... 1 Voltage supply Electrically isolated Logic supply UL DC 24 V 19 2 30 V PELV Current consumption for UL Max 0 5 A Input output supply UQ DC 24 V 19 2 30 V PELV Current consumption for UQ Max 1 7 A Fuse SMD fuse 3 A Reverse voltage protection Integrated Fig 4 2 Electrical data VAM 11 41 1 Destruction of the filter choke in the input area caused by continuous operation outside the range of 19 2 V ...

Page 28: ...ty 24 V 48 V 10 A 6 A Fig 4 7 DC values Ohmic circuits T 1 ms DC switching capacity 24 V 48 V 6 A 1 A Fig 4 8 DC values inductive circuits T 50 ms 4 3 Switching Elements The VAM 11 1 VAM 41 1 devices feature cut outs for 22 5 mm control and in dicator units which are not available for all variants The following tables list the technical data of the integrated LED modules as well as N O and N C con...

Page 29: ...Designation of the manu facturer EMERGENCY STOP but ton circumvention proof rotary release BS844 Standard auxiliary switch N O contact ZBE 101 Standard auxiliary switch NC contact with forced opening ZBE 102 Fastening flange BZ009 Notes Standard auxiliary switch N O contact is not available on all VAM variants Connection cross section Minimum without core end sleeves Maximum without core end sleev...

Page 30: ...n RJ 45 10 100 Base T STOP button hand held terminal Enabling button hand held terminal Voltage supply 24 V hand held ter minal see IndraControl VEH 30 1 VEH 30 2 Material Metal cover V2A Prescribed external protection 2 A fusible cut out time lag Fig 4 12 Connection module for hand held terminals VEH 30 1 VEH 30 2 or VCH 08 1 4 6 Ambient Conditions Ambient conditions In operation Transport Storag...

Page 31: ...or 10 to 57 Hz Acceleration 1 g for 57 to 150 Hz acc to EN 60068 2 6 Max shock 15 g 11 ms acc to EN 60068 2 27 No disturbance of the function Max shock 15 g 11 ms acc to EN 60068 2 27 No disturbance of the function Degree of pollution 2 2 2 Overvoltage cate gory 2 Fig 4 13 Ambient Conditions 4 7 Standards 4 7 1 Used Standards System components standards The system components of the VAM 11 1 VAM 41...

Page 32: ...ines ISO 13850 safety of machinery emergency stop principles for design 4 7 2 CE Marking Declaration of Conformity The electronic products described in this project planning manual comply with the requirements and goals of the following EU directives and with the harmon ized European standards EMC Directive 2004 108 EC The electronic products described in this project planning manual are intended ...

Page 33: ...lid for the device in its delivery status After having modified the device the UL and CSA compliance must be verified 4 8 Compatibility Test All Rexroth controls and drives are developed and tested according to the latest state of the art of technology As it is impossible to follow the continuing development of all materials e g lubricants in machine tools which may interact with our controls and ...

Page 34: ...Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 32 83 ...

Page 35: ...e VAM 11 1 350 210 0 Max VAM 11 Min Max Fig 5 1 Housing dimensions of the VAM 11 1 Side View of the VAM 11 1 210 7 5 195 7 5 41 7 Fig 5 2 Housing dimensions of the VAM 11 1 side view DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 33 83 Dimensions ...

Page 36: ...8 318 Fig 5 4 Housing dimensions of the VAM 11 1 rear view 5 1 2 Housing Dimensions VAM 11 1 Variant with VAC 30 2 Front View of the VAM 11 1 350 210 Fig 5 5 Housing dimensions VAM 11 1 variant with VAC 30 2 front view Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 34 83 Dimensions ...

Page 37: ...iew Top View of the VAM 11 1 Fig 5 7 Housing dimensions VAM 11 1 variant with VAC 30 2 top view Rear View of the VAM 11 1 Fig 5 8 Housing dimensions VAM 11 1 variant with VAC 30 2 rear view DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 35 83 Dimensions ...

Page 38: ...e VAM 41 1 Side View of the VAM 41 1 210 7 5 195 7 5 41 7 Fig 5 10 Housing dimensions of the VAM 41 1 side view Top View of the VAM 41 1 7 5 82 2 44 5 196 7 5 10 M 4 100 196 Fig 5 11 Housing dimensions VAM 41 1 top view Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 36 83 Dimensions ...

Page 39: ...ar view 5 1 4 Housing Dimensions VAM 41 1 Variant with VAC 30 2 Front View of the VAM 41 1 Fig 5 13 Housing dimensions VAM 41 1 variant with VAC 30 2 front view DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 37 83 Dimensions ...

Page 40: ...ew of the VAM 41 1 Fig 5 15 Housing dimensions VAM 41 1 variant with VAC 30 2 top view Rear View of the VAM 41 1 Fig 5 16 Housing dimensions VAM 41 1 variant with VAC 30 2 rear view Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 38 83 Dimensions ...

Page 41: ...ED displays on the front panel are visible Provide a sufficient minimum clearance of 50 mm for cooling and cable routing behind the device Lay all connecting cables in loops and use strain reliefs for all cables Keep as much distance as possible to noise sources 5 2 2 Mounting Cut Out To mount the control panel proceed as follows 1 Create a mounting cut out with six holes diameter 4 5 mm according...

Page 42: ...1 Fig 5 18 Mounting dimensions VAM 11 1 5 2 4 Mounting Dimensions VAM 41 1 Fig 5 19 Mounting dimensions VAM 41 1 Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 40 83 Dimensions ...

Page 43: ...red with the EMERGENCY STOP circuits of the machine as required The red yellow EMERGENCY STOP button of the IndraControl VAM11 1 41 1 device meets the requirements of the EN ISO 13850 It must be designed as an emergency stop of category 0 or category 1 see EN 60204 1 chapter 9 2 5 4 2 on the basis of the risk assessment for the machine The connection of the positive break contacts to an appropriat...

Page 44: ...dual labeling The key switch has forced guided and electrically isolated contacts The key is removable if it is situated on the left side position 1 Position Contacts closed 1 1 2 2 5 6 3 7 8 4 3 4 Fig 6 3 Switch positions of the key switch 6 2 2 Keypad Fig 6 4 Keypad A total of 15 illuminated keys is available The keys are short stroke keys and can be configured and labeled freely The keys are co...

Page 45: ...6 key positions from Min to Max Fig 6 6 Override rotary switch The module is connected to the logic circuit board via the internal shift register bus The switch positions of the both rotary switches are transmitted to the master control via PROFIBUS DP The module configuration and the address assignment are descri bed in chapter 8 Commissioning on page 63 6 2 4 Equipment with 22 5 mm Switching Ele...

Page 46: ... VCH 08 1 IndraControl hand held terminal At the rear side all interfaces for wiring the connection module firmly with the control are provided The front panel features a 17 pin female connector with screwed plug The IndraControl VEH 30 1 30 2 or VCH 08 1 hand held termi nals can be comfortably connected Fig 6 8 VAC 30 2 connection module for VEH 30 1 30 2 or VCH 08 1 hand held terminals Bosch Rex...

Page 47: ... VCH 08 1 or VEH 30 1 30 2 via the connection module without causing an unintended stopping of the installation Shutdown of the plant due to connecting an In draControl VEH 30 1 30 2 or VCH 08 1 with pressed STOP button NOTICE Before commissioning the IndraControl VEH 30 1 30 2 or VCH 08 1 observe that the STOP button is NOT pressed For more detailed information about the safety concept and the co...

Page 48: ...Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 46 83 ...

Page 49: ...nections DANGER Protective earth conductor connections must not be affected by mechanical chemical or electrochemical influences The connection must be durable 7 3 X10 Current and Voltage Supply 4 pin Weidmüller connector A 4 pin Weidmüller male connector 3 5 pin spacing with the following pin as signment serves to connect the voltage supply Connector Pin Signal Meaning X10 1 UQ 24 VDC input outpu...

Page 50: ... without protective separation DANGER The DC 24 V input voltage must comply with the requirements of the Pro tective separation Plug and unplug the connector only if there is no voltage Fig 7 4 Safety transformer according to EN 60742 Interfering AC voltage components such as the ones resulting from an uncon trolled three phase bridge circuit without smoothing and with a ripple factor see DIN 4011...

Page 51: ...l cabinet Overvoltage category II 230 V power supply operator terminals service plug receptacle s Terminals in isolated arrangement PE bars are to be installed preferably on the mounting plate In case of isolated PB bars both ends must be connected to the mounting plate by means of copper strips with a maximum length of 20 cm The cross section of the copper strips has to be at least equal to that ...

Page 52: ... plug receptacle s N conductor Use only with permission of the operator Transformer acc to EN 60742 PE bars are to be installed preferably on the mounting plate In case of isolated PB bars both ends must be connected to the mounting plate by means of copper strips with a maximum length of 20 cm The cross section of the copper strips has to be at least equal to that of the incoming cable Fig 7 7 Wi...

Page 53: ... at a minimum cross section of 0 75 mm Cable length between 24 V power supply unit and VAM max 10 m at a minimum cross section of 1 5 mm An additional power supply unit is required if the length exceeds 2 Power supply unit green yellow 2 10 m Fig 7 8 VAM 11 1 VAM 41 1 wiring 7 4 X71 Fieldbus Interface PROFIBUS DP 7 4 1 General Information Connector X71 provides at connection VP 5 V 100 mA ISO volt...

Page 54: ... interface line Therefore provide a proper potential equalization between the devices to be connected already before the first commissioning 7 5 X21 X22 X11 Digital 24 V Inputs and Outputs 7 5 1 General Information The VAM 11 1 VAM 41 1 devices provide 16 digital 24 V inputs and 8 digital 24 V outputs The connectors of the inputs and outputs are located on the logic circuit board The states of the...

Page 55: ... 8 Q7 Fig 7 12 Pin assignment X21 X22 X11 Dangerous movements caused by plugging or unplugging connectors under load DANGER The connectors for the inputs and the outputs must not be connected or dis connected under load 7 5 3 Characteristics of the digital inputs Input types Type 1 according to EN 61131 2 Number of inputs 16 Status display by LED Green Electrical isolation Yes to logic supply DOK ...

Page 56: ...e 5W Tungsten Simultaneity factor 100 Plug in pin spacing 3 5 Weidmüller terminal Fig 7 14 Characteristics of the digital outputs 7 6 X81 Connection for the External Hand Held Terminal 7 6 1 General Information Besides the inputs for the handwheel of the hand held terminal A A B B 12 inputs IN0 IN11 for the keys of the hand held terminal are available The keys are supplied via the 24 V supply via ...

Page 57: ...erted 13 A Handwheel channel A inverted 14 24 V DC 24 V supply for switch of the hand held terminal 15 IN 1 24 V input for switch of the hand held terminal 16 IN 3 24 V input for switch of the hand held terminal 17 IN 5 24 V input for switch of the hand held terminal 18 IN 7 24 V input for switch of the hand held terminal 19 IN 9 24 V input for switch of the hand held terminal 20 IN 11 24 V input ...

Page 58: ...s assignment are descri bed in chapter 8 Commissioning on page 63 7 7 2 Pin Assignment 6 Pin Weidmüller Connector 3 5 Pin Spacing Con nector Pin Signal Meaning X82 1 5 V DC 5 V 5 hand wheel supply 2 A Handwheel channel A 3 B Handwheel channel B 4 GND 0 V handwheel supply 5 A Handwheel channel A inverted 6 B Handwheel channel B inverted Fig 7 18 Pin assignment X81 7 8 Connection for the Hand Held T...

Page 59: ... 2 OUT Fig 7 20 Pin assignment of the connection module hand held terminal The connection module integrated in the VAM 11 and in the VAM 41 for a hand held terminal IndraControl VEH 30 1 30 2 or VCH 08 1 is also available as non integrated device with the name VAC 30 2 The IndraControl VAC 30 2 connection module including automatic STOP but ton jumpering is supplied with voltage via X1 1 pin1 or X...

Page 60: ...d Parameter Value Rated voltage UN DC 24 V 19 V to 30 V Residual ripple at UN See figure below Emitted interference and surge immunity Umax 35 V for t 100 ms Current consumption for UN 0 7 A max Prescribed external protection Fusible cut out 2 A time lag Reverse voltage protection Occurs via decoupling diode the line side fuse is activated when polarity reversal oc curs Fig 7 21 Technical data of ...

Page 61: ...hing and with a ripple factor see DIN 40110 10 75 section 1 2 of 5 are allowed That results in the greatest absolute value of 30 2 V as upper voltage limit The lowest obsolete value of 18 5 V is the lower voltage limit Fig 7 23 Limit values of the DC 24 V voltage DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 59 83 Interfaces ...

Page 62: ... STOP button 1 OUT X2 1 pin3 STOP button 2 IN X2 1 pin4 STOP button 2 OUT Fig 7 25 Pin assignment of the STOP button VAC 30 2 X2 1 The circuit of the STOP button might be operated with a maximum of 30 V and has to be protected with a 2 A fusible cut out Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 60 83 Interfaces ...

Page 63: ...related signal paths are safely detected by evaluation devices The simultaneity monitoring is to be carried out by the monitoring device Oth erwise an unidentified error accumulation can occur and can diminish safety The EN 60204 1 1997 also specifies that the enabling device is to be connected to a stop of the category 0 or 1 i e the energy must be switched off For further information on the wiri...

Page 64: ...of the control are saved in the VAC 30 2 connection module via the memory function Thus different sections of a plant can be visualized by means of one Indra Control VEH 30 1 or VCH 08 1 via several IndraControl VAC 30 2 connection modules With each change of the plug in location the IndraCon trol VEH 30 1 30 2 or the VCH 08 1 gets e g a new target IP address or UDP address The IndraControl VEH 30...

Page 65: ...AM 11 1 VAM 41 1 Ma chine Control Panelss as compact DP slave This GSD file serves for easy configuration of the VAM 11 1 and as basic device of the VAM 41 1 If you select station name VAM11 VAM41 in the DP configuration tool the correct con figuration of the modules is automatically displayed Please find the GSD files on the Bosch Rexroth web site or contact your sales representative 8 2 PROFIBUS...

Page 66: ... Green Green Off 24 V supply connector X10 24 V supply is available The bus connection is kept in the initialization phase by one or several modules in the initialization phase System stop see table system stop No 24 V supply available H2 DIA Red Red Red Off Diagnostic display One or several modules indicate a diagnostics System stop see table system stop System stop see table system stop No diagn...

Page 67: ...stem stop the outputs are set to the safe status 0 and the bus traffic to the DP master is interrupted The system stop can only be quit by a restart of the assembly Network on H1 UL H2 DIA Meaning Measure Off green green Off red No system stop Green Red Unknown I O module Load new firmware ver sion service case Green Off Misconfiguration Verify I O configuration Off green Red Exceptional error fir...

Page 68: ...nected to the logic circuit board via the internal shift register bus The inputs buttons and outputs LEDs of the keypad are mapped at the fieldbus in the Keypad TA module In the PROFIBUS configurator the module Key pad_TA has to be configured for the keypad S1 1 H1 1 S1 2 H1 2 S1 3 H1 3 S1 4 H1 4 S1 5 H1 5 S1 6 H1 6 S1 7 H1 7 S1 8 H1 8 S1 9 H1 9 S1 10 H1 10 S1 11 H1 11 S1 12 H1 12 S1 13 H1 13 S1 1...

Page 69: ...e mapped at the fieldbus in the Override VB module Gray Code Table for both Override Rotary Switches Switch position D C B A 0 min 0 0 0 0 1 0 0 0 1 2 0 0 1 1 3 0 0 1 0 4 0 1 1 0 5 0 1 1 1 6 0 1 0 1 7 0 1 0 0 8 1 1 0 0 9 1 1 0 1 10 1 1 1 1 11 1 1 1 0 12 1 0 1 0 13 1 0 1 1 14 1 0 0 1 15 max 1 0 0 0 Fig 8 8 Gray code table DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Cont...

Page 70: ... Manual Control Unit Format MSB LSB Handwheel WORD 16 bit counter value Pushbutton inputs WORD 0 0 0 0 IN11 IN10 IN 9 IN 8 IN 7 IN 6 IN 5 IN 4 IN 3 IN 2 IN 1 IN 0 Fig 8 11 Input assignment for module Manual Control Unit 8 5 5 Internal Handwheel General Information The 16 bit counter of the handwheel is mapped at the fieldbus in the Hand wheel module PROFIBUS DP Module GSD File Handwheel Format MSB...

Page 71: ...eached to ensure the optimal connection of the contacts and to achieve the specified degree of protection During commissioning the IndraControl VEH 30 1 30 2 or VCH 08 1 and regu larly during the routine operation verify all three positions of the enabling device from both sides for correct function Verify the STOP button or EMERGENCY STOP button for correct function in safe state of the plant of ...

Page 72: ...tation name VAM11 VAM41 Module num ber Module Format Inputs in bytes Outputs in bytes 0 16DI 8DO Bytes 2 1 1 Manual Control Unit Word 4 0 2 Handwheel Word 2 0 3 Keypad TA Bytes 2 2 4 Override VB Bytes 2 0 Fig 8 14 VAM 41 1 PB NA NN TA VB BA 1608 NN 8 8 Sample Configuration Using IndraLogic The example in chapter 8 8 Sample Configuration Using IndraLogic on page 70 shows the configuration using the...

Page 73: ...Fig 8 15 Sample configuration with IndraLogic DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 71 83 Commissioning ...

Page 74: ...Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 72 83 ...

Page 75: ...domicile to the following address Bosch Rexroth AG Electric Drives and Controls Buergermeister Dr Nebel Strasse 2 97816 Lohr am Main Germany Packaging The packaging materials consist of cardboard wood and polystyrene These materials can be recycled anywhere without any problem For ecological reasons please refrain from returning the empty packages to us Batteries and Accumulators Batteries and acc...

Page 76: ...astics can contain flame retardants These plastic parts are labeled according to EN ISO 1043 They have to be recycled separately or disposed of according to the valid legal requirements Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 74 83 Environmental Protection and Disposal ...

Page 77: ...g Information 10 1 Type Designation Code Fig 10 1 Type designation code VAM 11 1 DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 75 83 Ordering Information ...

Page 78: ...Fig 10 2 Type designation code VAM 41 1 Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 76 83 Ordering Information ...

Page 79: ...x 16 stage override switch SUP E11 VAM VB MOD UL SERVICEKIT R911171261 Service kit for VAM VB types 2 x 16 stage override switch Fig 10 4 Spare parts for VAM 11 1 VAM 41 1 Only qualified persons may perform mainte nance work in the device NOTICE If hardware or software components have to be replaced please contact the Bosch Rexroth Service see chapter 11 Service and Support on page 79 or ensure th...

Page 80: ...Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 78 83 ...

Page 81: ...49 41 E mail service svc boschrexroth de Internet http www boschrexroth com You will also find additional notes regarding service mainte nance e g delivery addresses and training Preparing Information For quick and efficient help please have the following information ready Detailed description of the fault and the circumstances Information on the type plate of the affected products especially type...

Page 82: ...Bosch Rexroth AG DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels 80 83 ...

Page 83: ...ont view machine control panel 7 Front view of the VAM 11 1 7 33 34 Front view of the VAM 41 1 36 37 Front view VAM11 1 PB NA AB TA VB 1608 NN 8 Front view VAM11 1 PB NA NN TA VB 1608 NN 7 Front view VAM41 1 PB NA AB TA VB BA 1608 N 9 Front view VAM41 1 PB NA NN TA VB BA 1608 NN 8 Fuses 47 G General technical data 25 Gray code table 67 GSD file 63 H Hazardous substances 73 Housing dimensions of th...

Page 84: ...3 Side view of the VAM 11 1 33 35 Side view of the VAM 41 1 36 38 Significant components 73 S slide in strips 41 Spare parts 77 Spindle override 43 State of the art 11 Status display System stop 65 Status Displays H1 H4 64 Status displays H1 H4 64 STOP button of the hand held terminals 45 STOP button VAC 30 2 X2 1 60 Support see Service Hotline 79 Switching elements 26 Switching elements 22 5 mm 4...

Page 85: ...Notes DOK SUPPL VAM 11 41 PR03 EN P Rexroth IndraControl VAM 11 1 41 1 Machine Control Panels Bosch Rexroth AG 83 83 ...

Page 86: ...SUPPL VAM 11 41 PR03 EN P R911308619 Bosch Rexroth AG Electric Drives and Controls P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Tel 49 0 93 52 40 0 Fax 49 0 93 52 48 85 www boschrexroth com electrics ...

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