Bosch rexroth IndraControl PR4100 Manual Download Page 8

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1.2 Purpose

This document instructs the technical staff of the machine manufacturer on how

to perform the mechanical and electrical installation safely and on how to

commission the device.
Required qualification: Individual who is able to assess the tasks assigned and

to identify possible safety risks owing to qualification in the subject, knowledge

and experience. The individual should also be familiar with the standards and

regulations.

1.3 Scope

This operating instruction applies to all industrial PCs and panel PCs whose

type code starts either with "PR4…" or "VR4...": The type code is located on the

type plate of the device, also refer to

chapter 2.1 "Product identification" on

page 3

1.4 Further documents

Title

Part number and document type

Rexroth IndraControl
VAP 01
Power Supply Unit

R911339613

Operating Instructions

Rexroth IndraControl
PR and VR Devices
Software Applications

R911384733

Project Planning Manual

IndraControl
PR and VR Devices
Accessories

R911384727

Project Planning Manual

VAC 08.1
CDI+ splitter

Operating Instructions

R911400465

Tab. 1-2: Required and supplementing documentation

1.5 Customer feedback

Customer requests, comments or suggestions for improvement are of great

importance to us. Please email your feedback on the documentations to

[email protected]

. Directly insert comments in the

electronic PDF document and send the PDF file to Bosch Rexroth.

2/57
About this documentation

IndraControl PR4 and VR4 Control cabi-

net PC and panel PC

Bosch Rexroth AG R911384699_Edition 03

Summary of Contents for rexroth IndraControl PR4100

Page 1: ...IndraControl PR4 and VR4 Control cabinet PC and panel PC Operating Instructions R911384699 Edition 03 ...

Page 2: ...l as in the event of applications for industrial property rights Liability The specified data is intended for product description purposes only and shall not be deemed to be a guaranteed characteristic unless expressly stipulated in the contract All rights are reserved with respect to the content of this documentation and the availability of the product Editorial Department Development Automation ...

Page 3: ...ining the signal alert symbol on the device 5 4 Intended use 5 5 Spare parts accessories and wear parts 6 5 1 External 24 V power supply unit 6 5 2 Uninterruptible power supply 6 5 3 Splitter 7 5 4 Connecting cables for CDI interface 7 5 5 USB connecting cables USB 2 0 8 5 6 Connecting cables of the display port 8 5 7 Wear parts 8 5 7 1 CMOS battery 8 6 Ambient conditions 8 7 Technical data 10 7 1...

Page 4: ...x15 and VR4x21 24 10 3 Housing dimensions of the panel PC VR4x15 25 10 4 Housing dimensions of the panel PC VR4x21 26 10 5 Installation notes 28 10 6 Installing components 28 10 6 1 Installing PCIe card 28 10 6 2 SSD and HDD mas memory installation 30 10 6 3 CFast module 31 10 6 4 Replacing the CMOS battery 32 10 7 Device mounting of the panel PC 33 10 8 Mounting cut out 38 10 9 Demounting 39 10 1...

Page 5: ...g and error display of the display 45 12 2 3 Operating and error display of the PC box 45 13 Error causes and troubleshooting 46 14 Maintenance 46 14 1 Cleaning notes 47 14 2 Scheduled maintenance tasks 47 15 Ordering information 47 15 1 Accessories and spare parts 47 15 2 Type code 48 16 Disposal 50 16 1 Return 50 16 2 Packaging 50 17 Service and support 50 Index 53 IndraControl PR4 and VR4 Contr...

Page 6: ...IV IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 7: ...stallation Engineering Commissioning Operation Decommissioning Product phases Target groups Activities Design engineer Programmer Technologist Process specialist Select Prepare Design Construct Mechanic electrician Unpack Mount Install Programmer Commissioning engineer Parameterize Program Configure Simulate Technologist Process specialist Optimize Test Machine operator Maintenance technician Serv...

Page 8: ...ntification on page 3 1 4 Further documents Title Part number and document type Rexroth IndraControl VAP 01 Power Supply Unit R911339613 Operating Instructions Rexroth IndraControl PR and VR Devices Software Applications R911384733 Project Planning Manual IndraControl PR and VR Devices Accessories R911384727 Project Planning Manual VAC 08 1 CDI splitter Operating Instructions R911400465 Tab 1 2 Re...

Page 9: ...fication In 4 2 A Ambient temperature T amb 0 55 C Software release FW W10IOT 2016 LTSB 1V01 Certification markings UL FCC China RoHS Tab 2 1 Specifications on the type plate example 2 2 Scope of delivery Control cabinet PC or panel PC Safety instructions Assembling kit depends on the device type 24 V connection terminal Firmware image USB recovery stick 3 Using safety instructions 3 1 Structure o...

Page 10: ... 2006 The signal word draws attention to the safety instruction and indicates the risk potential The safety alert symbol triangular safety reflector with exclamation marks preceding the signal words Danger Warning Caution indicates hazards for persons DANGER In case of non compliance with this safety instruction death or serious injury will occur WARNING In case of non compliance with this safety ...

Page 11: ...d to avoid this hazard 4 Intended use The PR4 and VR4 control cabinet and panel PCs are PC based machine operator and visualization terminals Depending on the application or configuration they can also meet the control functionality The devices are intended for the following use cases Operator terminals visualization terminals and programming terminals with an integrated soft control in stand alon...

Page 12: ...machines Printing and paper converting machines Machine tools Wood processing machines The devices may only be operated under the mounting and installation conditions the position and the ambient conditions temperature degree of protection humidity EMC etc specified in the related documentation 5 Spare parts accessories and wear parts 5 1 External 24 V power supply unit Ordering code Part number D...

Page 13: ...11172971 Length 7 5 m RKB0008 010 0 R911170153 Length 10 m RKB0008 015 0 R911171183 Length 15 m RKB0008 020 0 R911171184 Length 20 m RKB0008 025 0 R911170154 Length 25 m RKB0008 030 0 R911171381 Length 30 m RKB0008 035 0 R911171369 Length 35 m RKB0008 040 0 R911171382 Length 40 m RKB0008 050 0 R911171383 Length 50 m RKB0008 055 0 R911173779 Length 55 m RKB0008 060 0 R911173780 Length 60 m RKB0008 ...

Page 14: ...2 Resolutions up to 4096 x 2160 Supports HDCP 1 3 and DPCP Ordering code Part number Description RKB0063 003 0 R911391713 Connecting cable of the display port length 3 m RKB0063 005 0 R911391714 Connecting cable of the display port length 5 m 5 7 Wear parts Wear parts are not subject to any warranty 5 7 1 CMOS battery The service life of the CMOS battery of type BR2032 is 5 to 7 years 6 Ambient co...

Page 15: ...ises the operator has to take actions to prevent radio interferences also refer to DIN EN 55022 Defective product due to gases jeopardizing functions NOTICE Due to the risk of corrosion avoid sulphurous gases e g sulphur dioxide SO2 and hydrogen suphide H2S The product is not resistant against these gases Failure of the product due to contaminated air NOTICE The ambient air must not contain acids ...

Page 16: ...22 RS 485 Serial port speed 115 kbps max USB 2 USB 2 0 2 USB 3 0 Display port 1 DP CDI tx 1 CDI tx operating display connection at a large distance optional TPM TPM 2 0 onboard chip INFINEON_SLB 9665TT2 0 RTC battery Button cell BR2032 Mounting Front uprights mounting Input voltage 24 V DC 25 20 with IEC 61131 2 Power consumption 70 W max Weight 4 6 kg Degree of protection IP20 Tab 7 1 Technical d...

Page 17: ...ical data of the RS 232 electrically isolated 7 2 Panel PC Display 396 mm TFT 15 1366 768 pixels 16 2 million colors 546 mm TFT 21 1920 1080 pixels 16 7 million colors Weight Approx 8 7 kg Approx 11 1 kg Operation Projected capacitive 10 point multitouch Surface of the front panel Chemically strengthened front glass Degree of protection Front panel IP 66 Tab 7 5 Technical data of the VR4x15 and th...

Page 18: ... part 15 of the FCC rules These limit values should ensure an appropriate protection against harmful interferences if the device is operated in an industrial area This device creates and uses high frequency it can radiate it and it can cause harmful interferences of the wireless communication if it is not installed and used as specified in the operating instructions Harmful interferences can resul...

Page 19: ...s at the device CE marking applies only to the device upon delivery After modifying the device verify the CE conformity 8 4 UL CSA certified The devices are certified acc to UL 61010 2 201 Industrial Control Equipment and CSA22 2 No 61010 2 201 CSA UL file no E210730 However there can be combinations or extension stages with a limited or missing certification Thus verify the registration according...

Page 20: ...es Fig 9 1 Interfaces PR4 without CDI interface XCDI tx Fig 9 2 Interfaces PR4 with CDI interface 14 57 Interfaces IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 21: ...Male connector strip 3 pin Female connector strip 3 pin XCOM1 2 Serial interfaces D SUB plug 9 pin D SUB socket 9 pin XETH1 XETH2 XETH3 Ethernet interfaces 10 100 1000 Base T RJ45 socket 8 pin RJ45 plug twisted pair 8 wire XUSB1 XUSB2 USB3 0 interfaces USB socket 8 pin type A USB plug 8 pin type A IndraControl PR4 and VR4 Control cabi net PC and panel PC 15 57 Interfaces R911384699_Edition 03 Bosc...

Page 22: ...display Optional RJ45 socket 8 pin RJ45 plug twisted pair 8 wire Tab 9 1 Interfaces Malfunctions due to insufficient shielding NOTICE Use only shielded cables and metallic or conductive connector coupling covers with large area shield support 9 2 PC voltage supply X1S1 The 24 V DC voltage supply for the control cabinet PC is connected via the X1S1 connection 1 2 3 Fig 9 4 Interface for 24 V voltag...

Page 23: ... an operating display DR or a monitor can be connected to the display port interface An active converter is required to connect a DVI or HDMI monitor as the internal graphics card does not provide any automatic detection and switching between DVI HDMI protocol and display port protocol No image is shown if a passive adapter is used Fig 9 6 Display port interfaces 9 6 Long distance XCDI tx At the l...

Page 24: ... 422 485 interfaces are two electrically galvanically isolated interfaces that are connected internally to the PC via the USB2 0 host Fig 9 9 Optional extension module RS 422 485 electrically isolated 1 2 3 4 5 6 7 8 9 Fig 9 10 Pin assignment RS 422 485 9 pin male Pin RS 422 RS 485 1 Tx Data 2 Tx Data 3 Rx 4 Rx 18 57 Interfaces IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexrot...

Page 25: ... that are connected internally to the PC via the USB2 0 host Fig 9 11 Optional extension module RS 232 electrically isolated 1 2 3 4 5 6 7 8 9 Fig 9 12 Pin assignment RS 232 9 pin male Pin RS 232 1 DCD 2 RXD 3 TXD 4 DTR 5 GND 6 DSR 7 RTS 8 CTS 9 RI Tab 9 4 Pin assignment RS 232 9 pin male IndraControl PR4 and VR4 Control cabi net PC and panel PC 19 57 Interfaces R911384699_Edition 03 Bosch Rexroth...

Page 26: ...Nm M3 0 7 Nm M4 1 4 Nm M5 2 8 Nm M6 3 0 Nm Tab 10 1 Mounting torque 10 1 Dimensions of the BC box The control cabinet PC can be mounted in front upright mounting using mounting holes For the corresponding dimension refer to the following figures Fasten the devices using M6 screws 20 57 Mounting demounting and electric installation IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rex...

Page 27: ... 5 80 5 1 Optional CDI box Fig 10 1 Mounting dimensions for device front upright mounting IndraControl PR4 and VR4 Control cabi net PC and panel PC 21 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 28: ... 269 196 75 186 15 Fig 10 2 Housing dimensions left side view 22 57 Mounting demounting and electric installation IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 29: ...4 26 25 123 1 Optional CDI box Fig 10 3 Housing dimensions top view IndraControl PR4 and VR4 Control cabi net PC and panel PC 23 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 30: ...size Device width Device height Display width Display height Frame width 15 420 269 246 195 37 21 558 350 478 270 40 Tab 10 2 Housing dimensions of the VR4x15 and VR4x21 in millimeters 24 57 Mounting demounting and electric installation IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 31: ...x15 7 4 20 8 5 194 8 259 1 5 6 8 Fig 10 5 Housing dimensions of the device VR4x15 left side view IndraControl PR4 and VR4 Control cabi net PC and panel PC 25 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 32: ...VR4x21 The panel PC of type VR4x21 is available as horizontal and as vertical variant Only the horizontal variant is described in the following as the variants differ only in the front labeling 26 57 Mounting demounting and electric installation IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 33: ...3 9 7 4 6 9 Fig 10 7 Housing dimensions of the device VR4x21 left side view IndraControl PR4 and VR4 Control cabi net PC and panel PC 27 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 34: ...sources 10 6 Installing components 10 6 1 Installing PCIe card The steps 1 4 are omitted if the box PC is not yet mounted into the control cabinet 1 Switch off the supply voltage 2 If operated with a UPS wait until the box PC switches off automatically 3 Remove all plugs from the box PC 4 Loosen the fastening screws of the box PC and remove the box PC from the mounting panel 5 Position the control...

Page 35: ... cover 8 Plug in the PCIe card into the PCIe slot and fix it with the M3 screw IndraControl PR4 and VR4 Control cabi net PC and panel PC 29 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 36: ...screws of the hard disk holder Fastening screws of the hard disk holder Fig 10 11 Hard disk holder 2 Install the hard disk into the hard disk holder and tighten the screws 30 57 Mounting demounting and electric installation IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 37: ...s labeled with BOT Fig 10 13 Inserting hard disks into the device 10 6 3 CFast module The devices PR4 VR4 can be ordered with the CFast module option The CFast module is always installed in the slot next to the PCIe slot IndraControl PR4 and VR4 Control cabi net PC and panel PC 31 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 38: ... 4 Replacing the CMOS battery To replace the CMOS battery BR2032 open the cover on the top of the housing 32 57 Mounting demounting and electric installation IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 39: ...olarity when inserting the new CSMO battery 10 7 Device mounting of the panel PC Install the panel PC as follows IndraControl PR4 and VR4 Control cabi net PC and panel PC 33 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 40: ...C The panel PC is mounted into the housing The material thickness of the housing has to be between 2 and 6 mm 1 Creating a mounting cut out refer to chapter 10 8 Mounting cut out on page 38 2 Remove two mounting screws at the bottom of the display These screws fixedly attach the display when inserted into the mounting cut out Fig 10 16 Mounting screws at the bottom of the display 3 Install the pan...

Page 41: ...tents Fig 10 17 Detents on the upper side of the display IndraControl PR4 and VR4 Control cabi net PC and panel PC 35 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 42: ...stening element into an opening and pull the fastening element back until it is in the rear part of the opening 36 57 Mounting demounting and electric installation IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 43: ... slotted screws Fig 10 20 Panel PC holders To ensure a high degree of moisture resistance use a mounting torque of 0 5 Nm 4 5 lb in IndraControl PR4 and VR4 Control cabi net PC and panel PC 37 57 Mounting demounting and electric installation R911384699_Edition 03 Bosch Rexroth AG ...

Page 44: ...erance specifications for the mounting cut out Observe the wall thickness for the mounting cut out Minimum of 2 mm and maximum of 6 mm Consider the weight of the display and of the PC Especially if there is a strong vibration Reinforce the front plate with slates at the internal side close of the mounting cut out if required 38 57 Mounting demounting and electric installation IndraControl PR4 and ...

Page 45: ...nstallation 10 10 1 Connecting the control cabinet PC to the operating display Connection diagram Control cabinet PC Operator display XCDI tx Functional earth XCDI rx Fig 10 22 Wiring the control cabinet PC to the operating display Connection 1 Connect the functional earth 2 Connect the XCDI tx interface at the control cabinet PC to the XCDi rx interface at the respective operating display using a...

Page 46: ...bending radius when moved permanently 12 5 cable diameter Operation breakdown due to mechanical forces on the CDI cables Avoid mechanical stress tensile compressive torsional and lateral forces caused by plugs to the RJ45 socket Malfunctions caused by using inappropriate cables Use only cables listed in chapter 5 4 Connecting cables for CDI interface on page 7 10 10 2 Connecting the control cabine...

Page 47: ...in the variant CDI rx tx are required at the first and second location The variant with CDI rx is sufficient for the last location 10 10 3 Connecting the control cabinet PC to the 24 V voltage supply 1 Connect the X1S1 interface for the 24 V voltage supply to the industrial power supply unit IndraControl PR4 and VR4 Control cabi net PC and panel PC 41 57 Mounting demounting and electric installati...

Page 48: ...peration of installations systems and machines requires the implementation of an integral concept for state of the art IT security Bosch Rexroth products are part of this integral concept Bosch Rexroth product characteristics have to be taken into consideration in an integral IT security concept The relevant characteristics are documented in the IT security guideline R911342562 11 2 Configuring th...

Page 49: ...b 11 1 Master and slave settings of RS 422 and RS 485 at CN2 Terminating resistor Switch positions 120 ohms 1 D on 2 RX on 3 4 off 300 ohms 3 D on 4 RX on 1 2 off Tab 11 2 Terminating resistor settings of RS 422 and RS 485 at SW1 IndraControl PR4 and VR4 Control cabi net PC and panel PC 43 57 Commissioning R911384699_Edition 03 Bosch Rexroth AG ...

Page 50: ...rface Power and Reset button Status LED Serial interfaces Voltage supply Functional earth Ethernet interfaces USB interfaces USB2 0 USB Interfaces USB3 0 Display port interfaces Analog audio interface Bulk memory mPCIe interface module Fig 12 2 PC box 44 57 Device description IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 51: ... A status LED is positioned in the lower area of the front plate Symbol LED Display Description Action Power LED green Normal operation LED off No supply voltage of 24 V DC Check supply voltage LED orange Panel PC is booting Tab 12 2 Status LEDs for operating and error display on the front panel 12 2 3 Operating and error display of the PC box The status LED are located at the interfaces refer to ...

Page 52: ...are used use only Bosch Rexroth display cables to connect the panels refer to chapter 5 6 Connecting cables of the display port on page 8 Use only active DVI and HDMI display port adapters When using simple passive adapters no image is displayed at the DVI or HDMI monitor Distorted display due to incorrect display resolution Set the correct display resolution in the graphics driver The standard re...

Page 53: ...eck all plug and terminal connections of the components for proper tightness and possible damage at least once a year Check for wire breaks or crimped lines Damaged parts must be replaced immediately 15 Ordering information 15 1 Accessories and spare parts For ordering information on accessories and spare parts refer to chapter 5 Spare parts accessories and wear parts on page 6 IndraControl PR4 an...

Page 54: ...1x min 64GB SSD Cfast Slot 1 1x min 256GB SSD Cfast Slot 2 1x min 64GB SSD A 1x min 256GB SSD B 2x min 256GB SSD RAID 1 E 08 Memory RAM 8 GB RAM 1 16 GB RAM 2 09 Design HMI display properties IPC Box Standard Rexroth Design AA 10 mPCIe Slot w o Interface Slot Slot Empty 0 11 mPCIe Slot with Interface Slot Empty 0 2x Gbit LAN A 2 x RS 232 B 2 x RS 422 485 C 12 PCIe Slots Empty 0 2x Gbit LAN A 2 x R...

Page 55: ...10 mPCIe slot w o interface slot Empty 0 11 mPCIe slot with interface slot Empty 0 2x Gbit LAN A 2 x RS 232 B 2 x RS 422 485 C 12 PCIe slots Empty 0 2x Gbit LAN A 2 x RS 232 B 2 x RS 422 485 C 13 Other Hardware Properties None NN 14 Operating system Win10 IoT Value 64Bit A0 Inklusive Win10 IoT Enterprise LTSB 2016 64Bit Value with Sprachenpaket A0 DE EN FR IT ES PT SV A Win10 IoT High End 64Bit A0...

Page 56: ...material consists of cardboard plastics wood or styrofoam Packaging material can be recycled anywhere For ecological reasons please do not return empty packages 17 Service and support Our worldwide service network provides an optimized and efficient support Our experts offer you advice and assistance should you have any queries You can contact us 24 7 Service Germany Our technology oriented Compet...

Page 57: ...ickly and efficiently please have the following information ready Detailed description of malfunction and circumstances Type plate specifications of the affected products in particular type codes and serial numbers Your contact data phone and fax number as well as your e mail address IndraControl PR4 and VR4 Control cabi net PC and panel PC 51 57 Service and support R911384699_Edition 03 Bosch Rex...

Page 58: ...52 57 IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 59: ... Documentation Change record 1 E Electric installation 39 Emitted interference 9 Error causes 46 Error display 45 Ethernet interfaces 17 18 Extension module 42 Extension modules 18 External 24 V power supply unit 6 F FCC 12 Feedback 2 G Gigabit Ethernet 18 H Hard disk installation 30 Hazard warnings 3 Helpdesk 50 Hotline 50 Housing dimensions 20 24 25 26 I Installation notes 28 Installing componen...

Page 60: ...curity 42 Serial interfaces 18 Service hotline 50 Signal alert symbol 4 Signal words 4 Spare parts 6 Splitter 7 Standards 12 Suggestions 2 Support 50 Symbols 5 T Technical data 10 Terminating resistor 43 TFT 11 Total connection diagram 42 Type code 48 U UL CSA certified 13 Uninterruptible power supply 6 UPS 6 USB connecting cables 8 USB interfaces 17 V Voltage supply 16 W Warnings 3 Wear parts 6 8...

Page 61: ...IndraControl PR4 and VR4 Control cabi net PC and panel PC 55 57 R911384699_Edition 03 Bosch Rexroth AG ...

Page 62: ...56 57 IndraControl PR4 and VR4 Control cabi net PC and panel PC Bosch Rexroth AG R911384699_Edition 03 ...

Page 63: ...Notes IndraControl PR4 and VR4 Control cabi net PC and panel PC 57 57 ...

Page 64: ...oth AG P O Box 13 57 97803 Lohr a Main Germany Bgm Dr Nebel Str 2 97816 Lohr a Main Germany Phone 49 9352 18 0 Fax 49 9352 18 8400 www boschrexroth com electrics R911384699 R911384699 DOK CONTRL PR4 VR4 IT03 EN P ...

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