Bosch Rexroth 2THE5R Instruction Manual Download Page 1

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Instruction manual

RE 29698-01-B/2021-06-22, EN

Electronic control

devices for foot pedal

2THE5R

4THE5NR

4TH5NR

Hybrid function

Summary of Contents for Rexroth 2THE5R

Page 1: ...Instruction manual RE 29698 01 B 2021 06 22 EN Electronic control devices for foot pedal 2THE5R 4THE5NR 4TH5NR Hybrid function ...

Page 2: ...concerning a certain condition or suitability for a certain application can be derived from our information The information given does not release the user from the obligation of own judgment and verification It must be remembered that our products are subject to a natural process of wear and aging The cover shows an example application The product delivered may differ from the image on the cover ...

Page 3: ...nstructions on property damage and product damage 11 4 Scope of delivery 12 5 About this product 13 5 1 Product description 13 5 2 Product identification 13 6 Transport and storage 14 6 1 Storing the pedal 14 7 Installation 15 7 1 Unpacking 15 7 2 Installation conditions 15 7 3 Installing the pedal 15 7 3 1 Preparation 15 7 3 2 General instructions 15 7 3 3 Installation 16 7 3 4 Notice on wiring a...

Page 4: ...nd chapter 3 General instructions on property damage and product damage on page 11 before you start working with the product 1 2 Required and supplementary documentation Only commission the product if the documentation marked with the book symbol is available to you and you have understood and observed it Table 1 Required and supplementary documentation Title Document number Document type Electron...

Page 5: ...aws attention to the danger Signal word identifies the degree of the danger Type and source of danger indicates the type and source of the danger Consequences describes what occurs if safety instructions are disregarded Precautions states how the danger can be avoided Table 2 Hazard classes as defined in ANSI Z535 6 Warning sign signal word Meaning DANGER Identifies a dangerous situation that will...

Page 6: ...device for double foot pedal with dampening As a generic term for the Electronic control devices for foot pedal 2THE5R 4THE5NR 4TH5NR the designation product or pedal will be used in the following 1 3 4 Abbreviations This documentation uses the following abbreviations Table 5 Abbreviations Abbreviation Meaning ANSI American National Standards Institute is an organization that coordinates the devel...

Page 7: ...tuations The pedal may only be commissioned after it has been installed in the machine system for which it is intended and the safety of the entire system has been established in accordance with the Machinery Directive Generally the pedal must be operated within the operating ranges specified and approved in the data sheet 29898 29698 particularly with regard to voltage temperature vibration shock...

Page 8: ...and supervision of skilled personnel Skilled personnel refers to persons who possess the professional training knowledge and experience as well as the understanding of the regulations relevant to the work to be done that are necessary to recognize possible dangers and take the appropriate safety measures Skilled personnel must follow the rules relevant to their field and have the necessary expert ...

Page 9: ...oduct documentation e g in safety related parts of a control system functional safety Only commission the product if it has been determined that the end product e g machinery system in which the Rexroth products are installed complies with the country specific provisions safety regulations and standards for the application Use tools appropriate for the work being performed and wear appropriate pro...

Page 10: ...product and or connecting or disconnecting the connector Protect the machine system against being re energized CAUTION Improper cable and line routing Risk of stumbling and property damage Improper routing of cables and lines can cause a risk of stumbling as well as damage to equipment and components e g due to lines and connectors being torn off Always install cables and lines in a way that nobod...

Page 11: ... g during painting operations Improper cleaning Product can be damaged Plug all openings with appropriate protective equipment to prevent cleaning agents from entering the pedal Never use solvents or aggressive cleaning agents Clean the pedal using only water and a plastic cleaning agent if necessary Do not direct the high pressure cleaner to sensitive components e g pedal base rubber parts bellow...

Page 12: ...ry 1 2 3 Fig 1 2THE5R 4THE5NR electronic pedal base 4TH5NR hybrid pedal The scope of delivery is defined by a single axis pedal base 2THE5R 1 a dual axis pedal base 4THE5NR 2 or a hybrid dual axis pedal base with or without pedal 4TH5NR 3 Multiple type of packaging exist according to the batch size ordered ...

Page 13: ...cient and easy interface with the machine Thanks to its various type of output the pedal is compatible with Bosch Rexroth controllers 4THEC5NR 2THEC5R CAN pedal for application in safety related parts of control systems up to PLc Vbat supply 4THED5NR 2THED5R CAN pedal for application in safety related parts of control systems up to PLd Vbat supply 4THESW5NR 2THESW5R Analog PWM 5 V pedal PLd capabl...

Page 14: ...the transport company and Bosch Rexroth immediately If the pedal is dropped it is not permissible to use it any longer as invisible damage could have a negative impact on reliability 6 1 Storing the pedal Storage time 2 years at an average relative humidity of 60 and a temperature between 20 C and 40 C Short term for up to 100 hours a storage temperature of 40 C and 85 C shall be permissible Requi...

Page 15: ...tallation and commissioning Do not install the pedal close to parts that generate considerable heat e g exhaust Lines are to be routed with sufficient distance from hot or moving vehicle parts A sufficient distance to radio systems must be maintained Before electric welding and painting operations the pedal must be disconnected from the power supply and the pedal connector must be removed Cables w...

Page 16: ... the product with caution regarding the pin out written on the installation drawing 7 3 4 Notice on wiring and circuitry Lines from the pedal to the electronics must not be routed close to other power conducting lines in the machine The wiring harness should be mechanically secured in the area in which the pedal is installed If possible lines should be routed in the machine interior If the lines a...

Page 17: ...sion PWM version 1 VBat 5 V regulated 2 GND GND 3 CAN_High Axis 1 Principal 4 CAN_Low Axis 1 Redundant Table 8 Pin Assignment for 4TH5NR Pin Pin out 1 VBat 2 GND 3 Output on off out of neutral max 1 5 A 4 Plugged 1 Make sure that the DEUTSCH mating connector is in de energized condition 2 Connect the mating connector of the wiring harness to the pedal connector until it engages noticeably and obse...

Page 18: ... Commission the machine and check the correct functioning of the pedal e g direction of movement and correct messages or output levels 9 Operation This product is a component which requires no settings or changes during operation For this reason this chapter of the manual does not contain any information on adjustment options Use the product only within the performance range specified in the techn...

Page 19: ...e securely seated to ensure that no moisture can penetrate into the pedal and the installation space during cleaning Use only water and if necessary a mild cleaning agent to clean the pedal Never use solvents or aggressive cleaning agents 10 2 Inspection and maintenance No special activities are necessary 10 3 Repair The pedal base and the bellow are available as spare parts The pedal base itself ...

Page 20: ...the pedal Do not open the product this results in warranty loss Careless disposal of the pedal can lead to environmental pollution Dispose of the pedal and the packaging material in accordance with the national regulations in your country 13 Extension and conversion Do not convert the pedal The warranty from Bosch Rexroth only applies to the configuration as delivered Entitlement to warranty cover...

Page 21: ... make sure that all contacts in the mating connector are correctly fitted and latched Make sure that the mating connector is connected to the pedal until latching x x x Short circuit of the output signals of the pedal by Damage to the insulation in the connected wiring harness Check the pedal and machine harness for obvious damage Replace the product if needed Pedal supplies incorrect or no signal...

Page 22: ...01 B 2021 06 22 15 Technical data The permissible technical data of the pedal can be found in data sheet 29898 or 29698 The data sheet can be found in the online product catalog at www boschrexroth com p 4THE5NR www boschrexroth com p 2THE5R www boschrexroth com p TH5NR ...

Page 23: ...posal 20 I Identification 13 Inspection 19 Installation 15 Preparation 15 Installation conditions 15 Intended use 7 M Maintenance 18 19 O Operation 18 P Product description 13 Property damage 11 Q Qualification 8 R Repair 19 Replacement 20 Required documentation 4 S Safety instructions 7 General 9 Product specific 10 Signal word 5 Scope of delivery 12 Storage 14 Symbols 5 T Technical data 22 Trans...

Page 24: ...Bosch Rexroth AG BP 101 91 bd Irène Joliot Curie 69634 Vénissieux Cedex France Tel 33 47878 5252 www boschrexroth com Subject to change RE 29698 01 B 2021 06 22 ...

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