Bosch HMB402 Service Manual Download Page 29 | Manualshive

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W101

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LARCH BOARD PARTS

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Summary of Contents for HMB402

Page 1: ...MICROWAVE OVEN SERVICE MANUAL MODEL HMB402 BEFORE SERVICING THE UNIT READ THE SAFETY PRECAUTIONS IN THIS MANUAL HMB405 HMB406 CAUTION ...

Page 2: ...eration 2 proper door closing 3 seal and sealing surfaces arcing wear and other damage 4 damage to or loosening of hinges and latches 5 evidence of dropping or abuse C Before turning on microwave power for any service test or inspection within the microwave generating compartments check the magnetron wave guide or transmission line and cavity for proper alignment integrity and connections D Any de...

Page 3: ...EL 4 1 SCHEMATIC DIAGRAM 4 2 CIRCUIT DESCRIPTION 4 3 SERVICE INFORMATION 5 1 TOOLS AND MEASURING INSTRUMENTS 5 1 MICROWAVE LEAKAGE TEST 5 1 MEASUREMENT OF MICROWAVE POWER OUTPUT 5 3 DISASSEMBLY AND ADJUSTMENT 5 3 INTERLOCK CONTINUITY TEST 5 7 COMPONENT TEST PROCEDURE 5 8 TROUBLE SHOOTING 5 11 EXPLODED VIEW 6 1 REPLACEMENT PARTS LIST 7 1 CONTENTS ...

Page 4: ...ock Monitor Switch Magnetron 2M246 High Voltage Capacitor 1 05 µF 2 1 KV AC High Voltage Diode 350 mA 9 0 KV Cavity Lamp 125 V 20 W Tray Tempered Safety Glass Overall Dimensions W x D x H 237 8 x 1913 16 x 139 16 Oven Cavity Size W x D x H 1717 32 x 1821 32 x 107 8 Effective Capacity of Oven Cavity 2 1 Cu ft Accessories Owner s Manual Easy Use Chart Glass Turntable Rotating Ring SWITCH CHART SWITC...

Page 5: ... operation of the microwave oven requires that the magnetron be assembled to the waveguide and cavity Never operate the magnetron unless it is properly installed Be sure that the magnetron gasket is properly installed around the dome of the tube whenever installing the magnetron 2 1 CAUTIONS Unlike other appliances the microwave oven is high voltage and high current equipment Though it is free fro...

Page 6: ...ical parts of the unit Do not install the oven next to a conventional surface unit or above a conventional wall oven 5 Use microwave oven in an ambient temperature less than 104 F 40 C 6 Place the microwave oven on a sturdy and flat surface at least 10 cm 4 inches from the wall 7 Place the microwave oven as far away as possible from TV RADIO COMPUTER etc to prevent interference GROUNDING INSTRUCTI...

Page 7: ...UTO COOK or timed cook programs 8 PLUS TIME A great time saver for quick cooking Press to add 30 second increments and cook without pressing START 9 POPCORN The oven will pop corn automatically using the sensor 10 REHEAT This feature allows you to reheat pre cooked room temperature or refrigerated foods with out selecting cooking times or power levels 11 SMART SENSOR Cook most of your favorite foo...

Page 8: ...M MICROWAVE RADIATION FIRE ELECTRICAL SHOCK AND HAZARDS WHEN SERVICING IT IS ESSENTIAL THAT ONLY MANUFACTURER S SPECIFIED PARTS BE USED FOR THE CRITICAL COMPONENTS IN THE SHADED AREAS OF THE SCHEMATIC DIAGRAM NOTICE SINCE THIS IS BASIC SCHEMATIC DIAGRAM THE VALUES OF COMPONENTS AND SOME PARTIAL CONNECTIONS ARE SUBJECT TO CHANGE FOR IMPROVEMENT ...

Page 9: ...ximately 2100 volts AC is generated in the secondary of the high voltage transformer which is increased by the action of the high voltage diode and charging of the high voltage capacitor The negative 4 000 Volts DC is applied to the filament of the magnetron WHEN THE OVEN IS SET AT ANY LEVEL EXCEPT MAXIMUM The micom controller controls the ON OFF time of relay 2 by the applied signal to vary the a...

Page 10: ...ich is graduated to 600 cc and place the beaker on the center of the turntable Set the energy leakage monitor to 2 450 MHz and use it following the manufacturer s recommended test procedure to assure correct result When measuring the leakage always use the 2 inch 5cm spacer supplied with the probe Operate the oven at its maximum output Measure the microwave radiation using and electromagnetic radi...

Page 11: ...ed area otherwise a false reading may result The test probe must be held with the grip portion of the handle A false reading may result if the operator s hand is between the handle and the probe When testing near a corner of the door keep the probe perpendicular to the surface making sure the probe horizontally along the oven surface this may possibly cause probe damage RECORD KEEPING AND NOTIFICA...

Page 12: ...s 5 K The microwave power output P in watts is calculated from the following formula 4187 x T T is measured while the microwave generator is operating at full power Magnetron filament heat up time is not included about 3 sec The water is stirred to equalize temperature throughout the vessel prior to measuring the final water temperature Stirring devices and measuring instruments are selected in or...

Page 13: ... be sure to check that the primary switch monitor switch and secondary switch operate normally 2 After replacing the door check for microwave energy leakage with a survey meter Microwave energy must be below the limit of 4 mW cm with a 275 ml water load 3 When mounting the door assembly to the oven assembly be sure to adjust the door assembly parallel to the chassis Also adjust so the door has no ...

Page 14: ... the waveguide and the magnetron H HIGH VOLTAGE TRANSFORMER REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from magnetron high voltage transformer and capacitor 3 Remove the screw holding the high voltage transformer to the base plate I FAN MOTOR ASSEMBLY REMOVAL 1 Discharge the high voltage capacitor 2 Disconnect the leadwire from fan motor noise filter and high voltage ...

Page 15: ... a device which has been specially designed to eliminate completely microwave activity when the door is opened during cooking and thus to prevent the danger resulting from the microwave leakage 2 MOUNTING OF THE PRIMARY MONITOR SECONDARY SWITCHES TO THE LATCH BOARD 3 INSTALLATION AND ADJUSTMENT OF THE LATCH BOARD TO THE OVEN ASSEMBLY Mount the latch board to the oven assembly Adjust the latch boar...

Page 16: ...losed meter should indicate an closed circuit When the secondary switch operation is abnormal make the necessary adjustment or replace the switch only with the same type of switch C MONITOR SWITCH TEST Disconnect the wire lead from the monitor switch Connect the ohmmeter leads to the common COM and normally closed NC terminals of the switch The meter should indicate closed circuit in the door open...

Page 17: ...ULTS HIGH VOLTAGE TRANSFORMER Wire leads removed MAGNETRON Wire leads removed 1 Measure the resistance Ohm meter scale Rx1 and Rx100 Primary winding Secondary winding Filament winding 2 Measure the resistance Ohm meter scale Rx1000 Primary winding to ground Filament winding to ground 1 Measure the resistance Ohm meter scale Rx1 Filament terminal 2 Measure the resistance Ohm meter scale Rx1000 Fila...

Page 18: ... Terminal to case Measure the continuity Forward Ohm meter scale Rx10000 Measure the continuity Reverse Ohm meter scale Rx10000 Normal Momentarily indicates several ohms and then gradually returns to infinite Normal Infinite Normal Continuity Abnormal Infinite Normal Infinite Abnormal Continuity NOTE When testing the magnetron be sure to install the magnetron gasket in the correct position and be ...

Page 19: ...nal to terminal ohm meter scale R X 1000 Normal Approximately BK RD 5 1 Kohm RD WH 2 1 Kohm BK WH 2 1 Kohm Abnormal Infinite or several Sensor cooking condition 1 Oven should be plugged in at least 5 minutes before sensor cooking 2 Room temperature should not exceed 95 F 3 Be sure the exterior of the cooking container and the interior of the oven are dry Wipe each off with paper towel 4 The oven w...

Page 20: ... panel to discharge any static charge built up in your body Micom model only CONDITION Microwave oven does not work Inserting many plugs into one outlet and using them at the same time blown fuse or breaker Microwave oven plug is not inserted tightly Output power is too low Low AC input voltage Food temperature is too low Using metallic ware and allowing it to touch the oven wall Sparks occur Inco...

Page 21: ... does not turn on after setting cooking cycle 11 Display time of day does not reappear when cooking is finished 5 12 TROUBLE 1 The following visual conditions indicate a probable defective control circuit CONDITION CHECK RESULT CAUSE REMEDY 1 No input can be programmed Continuity No continuity Defective PCB assembly Loose connection Replace PCB assembly Connect them tightly Check the conn ection b...

Page 22: ...of primary switch with door opened Disconnect one side of the wire lead connected from transformer to the high voltage capacitor and operate the unit Replace fuse Continuity Malfunction of secondary switch Replace fuse primary monitor secondary switches and RELAY RY2 of P C B Assembly No continuity Check continuity of secondary switch with door opened 2 Fuse does not blow No continuity Continuity ...

Page 23: ...ws all figures set but oven does not start cooking while desired program times are set and START pad is touched TROUBLE 4 Oven seems to be operating but little heat is produced in oven load NOTE Simple test of power output conducted by heating one liter water for one min if available Minimum 8 5 C temperature rise is normal condition CONDITION CHECK RESULT CAUSE REMEDY Output is low Lower than 90 ...

Page 24: ... relay 2 and check continuity relay 2 Operate the unit Abnormal Defective high voltage capacitor Replace high voltage capacitor Normal Check high vol tage capacitor Abnormal Defective high voltage diode Replace high voltage diode Normal Check high vol tage diode Abnormal Defective magnetron Replace magnetron Check magnetron TROUBLE 5 No microwave oscillation even though oven lamp and fan motor run...

Page 25: ...INTERIOR PARTS OVEN CAVITY PARTS DOOR PARTS LATCH BOARD PARTS CONTROL PANEL PARTS BASE PLATE PARTS SENSOR PARTS 6 1 EXPLODED VIEW INTRODUCTION EV ...

Page 26: ...1005 1381 1000 1004 1002 1007 1006 DOOR PARTS 6 2 EV EV ...

Page 27: ...2381 2004 2001 2006 W106 2003 2005 2382 CONTROL PANEL PARTS 6 3 EV ...

Page 28: ...3004 3000 3009 W105 3002 W118 For model HMB402 W107 W103 3001 3008 For model HMB405 HMB406 OVEN CAVITY PARTS 6 4 EV ...

Page 29: ...W102 5015 W101 5006 4002 4003 4002 4001 4000 LARCH BOARD PARTS 6 5 EV ...

Page 30: ...5014 W101 5010 W101 5001 5041 5016 3006 W102 5003 5012 W110 5007 W148 W208 W101 W153 W136 5023 5067 3016 W101 W101 3007 5009 5000 5002 W109 W101 5046 5018 W208 INTERIOT PARTS 6 6 EV ...

Page 31: ...6003 6005 5008 6006 6004 9003 W101 W108 6007 6007 W108 BASE PLATE PARTS 6 7 EV ...

Page 32: ...W108 5004 5011 9002 W136 9001 SENSOR PARTS 6 8 EV ...

Page 33: ...P NO 3828W5S3654 February 2004 Printed in Korea ...

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