Bosch C 60 Manual Download Page 161

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161

Internal | BEG/EMS1 CsM

| 6/4/2010 | ©

reproduction, editing, distribution, as well as in the event of applications for industrial property rights.

Motorsport

Lap trigger

Lap trigger (Timing Beacon)

Counting Outings / Laps / Fragments

Summary of Contents for C 60

Page 1: ...Bosch Motorsport Datalogger C 60 Manual F 02U 002 642 01 ...

Page 2: ... 8 5 3 3 RS232 Ports 8 5 3 4 Vehicle Diagnosis Connector 8 5 4 Sensor recommendation Clubsport 9 5 5 Sensor recommendation Professional 11 5 6 Pin Layout Life Connector 13 5 7 Pin Layout Sensor Connector 15 6 Mechanical drawing 16 7 Starting up the C 60 17 7 1 Start Up 18 7 2 Feature activation 29 7 3 My first recording 34 8 Details of the C 60 45 8 1 CAN Bus 46 8 2 Analog and Frequency 69 8 3 Onl...

Page 3: ...For systems with drive by wire additional safety provisions apply For details please refer to the document Safety Instructions for Drive by Wire Systems in Motorsport Applications Disclaimer Due to continuous enhancements we reserve the rights to change any illustrations photos and technical data within this manual Please retain this manual for your records Before starting Before operating the C 6...

Page 4: ...rm30 is an unswitched battery positive rail same as battery positive terminal term31 is an unswitched ground rail same as battery negative terminal Be careful to observe current limits of wires and connector pins 3 Onboard network concept G Engine_GND GND_Starpoint Chassis KL31 LS_GND_1 LS_GND_2 Main Switch UBAT Star connection term30 positive terminal Electric Loads IGN Switch KL15 SENSPWR5 SENSG...

Page 5: ...s filter Configurable math channels User configurable CAN in out messages Up to 1 000 Hz acquisition rate for all channels 2 GB storage capacity Online data compression Up to 200 KB s data acquisition rate Up to 720 recording channels 1 000 KB s upload rate 3 port network switch BT 60 WLAN burst telemetry support Connectors Autosport connectors double density 2 x 41 pin Mating connector I AS DD 6 ...

Page 6: ...channels Input range Resolution Switchable pull up resistor Rotational channels Input Hall Inductive Outputs PWM outputs low side switch 2 A each Sensor supply 5 V 350 mA each Sensor supply 10 V 350 mA each Sensor supply 12 V 1 A non regulated Communication interfaces CAN interfaces Ethernet 100BaseT RS232 Laptrigger input 2 GB 8 18 V 10 W at 14 V 6 0 5 V 12 bit 3 kΩ 4 1 2 3 Telemetry 1 2 GB 8 18 ...

Page 7: ...d 2 A max current Maximum PWM switch frequency is 8 kHz with a 0 to 100 duty cycle Each output is short circuit protected to GND and battery volatage It is mandatory to connect the LS_PWM pins to vehicle GND as indicated in the circuit diagram when using the PWM outputs 5 2 2 Sensor power supply The C 60 has three types of sensor power supply 12 V unregulated battery voltage 5 V and 10 V regulated...

Page 8: ...rial GPS receiver 5 3 4 Vehicle Diagnosis Connector The Bosch Motorsport vehicle diagnosis connector is used as a standard interface to connect the vehicle to a PC e g via a MSA Box II Loom connector AS 0 12 35SN Pin Name Description Used for C 60 Pin 1 Terminal 30 Permanent positive Pin 2 Terminal 15 Switched positive Pin 3 Terminal 31 GND Pin 4 CAN High Diagnostic CAN bus Pin 16 CAN Low Diagnost...

Page 9: ...port The sensors shown on this page are partly based on production type parts and proved hundreds of times in races all over the world They offer good value for money NTC M12 L NTC M12 H TCP NF PSA C PSS 10 DP C PT Mini HA P RP 86 LP 50 WP 100 RP 308 9 ...

Page 10: ... pressure oil water fuel 1 928 403 968 B 261 209 341 DP C Air speed ASL 0 06 05SC HE B 261 209 701 PT Pitot static tube B 261 209 700 Mini HA P Wheel speed D 261 205 335 F 02U V00 566 RP 86 Rotary movement D 261 205 334 0 280 122 016 LP 50 Linear movement KPSE 0E8 33S DN B 261 209 133 WP 100 Linear movement ASL 0 06 05SA HE B 261 209 544 RP 308 Gear detection ASL 0 06 05SA HE B 261 209 570 RHS Veh...

Page 11: ...on Professional A lot of the sensors shown on this page are developed for high end applications You can find more motorsports sensors at www bosch motorsport com NTC M8 HS TCP NF TI 100 PSA C PSC 10 PSB 4 Mini HA P HA M RP 100 LP 50 DP C PT 11 ...

Page 12: ...sure oil water fuel ASL 0 06 05SC HE F 01T A21 304 PSB 4 Air pressure manifold boost ASL 0 06 05SC HE B 261 209 348 Mini HA P Wheel speed D 261 205 335 F 02U V00 566 HA M Wheel speed ASL 0 06 05SN HE F 02U V00 227_01 RP 100 Rotary movement ASL 0 06 05SA HE B 261 209 127 LP 50 Linear movement KPSE 0E8 33S DN B 261 209 133 DP C Air speed ASL 0 06 05SC HE B 261 209 701 PT Pitot static tube B 261 209 ...

Page 13: ..._H CAN1_L CAN interface 1 upto 1 MBit s bidirectional dataline MS 3 MS 4 CardMemory 21 22 CAN2_H CAN2_L CAN interface 2 upto 1 MBit s bidirectional dataline 23 not connected unused spare do not connect 24 not connected unused spare do not connect 25 not connected unused spare do not connect 26 not connected unused spare do not connect 27 SENSPWR5_1 5 V power supply for analog sensors output 28 SEN...

Page 14: ...Inputs and Outputs Pin Name Description Direction Remark 41 ANA06 analog signal 6 input 14 ...

Page 15: ... speed signal 1 negative ind input 15 16 REV2_P REV2_M speed signal 2 positive ind and hall speed signal 2 negative ind input 17 18 REV3_P REV3_M speed signal 3 positive ind and hall speed signal 3 negative ind input 19 20 REV4_P REV4_M speed signal 4 positive ind and hall speed signal 4 negative ind input 21 ANA07 analog signal 7 input 22 ANA08 analog signal 8 input 23 ANA09 analog signal 9 input...

Page 16: ...6 Mechanical drawing ...

Page 17: ... GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Starting up the C 60 Start Up Feature activation First recording ...

Page 18: ...C 60 operation RaceCon C 60 setup configuration and calibration WinDARAB Measurement data analysis Set up the online connection to the C 60 100MBit Ethernet connection to the C 60 All three Ethernet ports of C 60 internally connected by a network switch All Ethernet ports have cable auto crossover functionality Minimum wiring loom Life connector red Pin 1 2 3 12V supply voltage Pin 4 5 GND supply ...

Page 19: ...he event of applications for industrial property rights Motorsport C 60 Startup Network interface setup The C 60 contains a DHCP server network addresses can assigned automatically to the configuration PC The C 60 s IP address is 10 10 0 205 Switch off the PC s firewall Set up the PC s network interface Select TCP IP and click Properties Select Acquire automatically Click OK when done ...

Page 20: ...osal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup Power up the C 60 The C 60 LEDs will illuminate The Link LED at the PC s network adapter will illuminate If the LED is off check the wiring harness Start the RaceCon Software ...

Page 21: ...neering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup In the File menu select New to create a new project ...

Page 22: ... regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup RaceCon Main Screen Overview Main Area Project Tree Data Area Properties Message Area Toolbox All sub windows are resizable and dockable ...

Page 23: ...also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup In the Toolbox select the C 60 and drag into the main area A pop up window to specify the C 60 program archive appears Drag Drop ...

Page 24: ...ts reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup Select the program archive delivered with the C 60 PST file Click Next Select Racetrack and click Finish ...

Page 25: ...009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup The C 60 is inserted into the project and RaceCon tries to connect to the device ...

Page 26: ...oitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup RaceCon detects configuration differences between the C 60 and the RaceCon project and asks for permission for data download Click OK to proceed Successful Ethernet connection C 60 talks to PC ...

Page 27: ...neering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup The download starts and the C 60 carries out a reset ...

Page 28: ... disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Startup After the reset RaceCon reconnects to the C 60 Local configuration on both the PC and C 60 match Indicated by a green dot Green dot indicates matching configuration ...

Page 29: ...ure Activation Optional software feature packages are available for the C 60 If you have purchased an optional software feature package it must be activated before it becomes operational The feature activation status is stored permanently in the device and requires activating once only As the activation key is device specific a key delivered with one C 60 does not work on any other C 60 If you hav...

Page 30: ...y disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Feature Activation To activate a feature double click on C 60 in the project tree and click on the Features Info tab in the main area 1st double click here 2nd click here ...

Page 31: ... any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Feature Activation In the main area the available features and their status are listed Feature status List of features available Locked disabled Unlocked activated ...

Page 32: ...sal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Feature Activation Double click on the feature you want to activate A pop up window appears Enter the activation key you received for this feature on this device and click OK when done ...

Page 33: ... any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Feature Activation The feature s status changes to unlocked Perform these steps to activate other features you purchased Carry out a power cycle to reset the device ...

Page 34: ...ed also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording Expand the Project tree and double click on Recording The C 60 recording configuration area opens Double click here ...

Page 35: ...isposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording In the project tree click on C 60 to display the available measurement channels In the data window scroll down to ub Click here Scroll down to ub Battery voltage ...

Page 36: ...served also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording Click on ub measurement channel for battery voltage Drag drop the channel into the recording area Drag Drop ...

Page 37: ...ll rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording Right click on C 60 in the project tree and choose Download Configuration Click here ...

Page 38: ...n reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording The configuration download starts and the C 60 carries out a reset As we did not define global start conditions recording starts immediately This is indicated by the DL_RUN LED blinking green and fast ...

Page 39: ...ghts reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Status LEDs Recording status LED green amber red Boot status LED always green Power status LED always green ...

Page 40: ...ment configuration loaded Start conditions fulfilled C 60 is recording data Blinking amber slow Measurement configuration loaded Measurement setup error external device missing Start condition s not fulfilled Blinking amber fast Measurement configuration loaded Measurement setup error external device missing Start conditions fulfilled C 60 is recording data Red constant Error during firmware updat...

Page 41: ...itation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording Start the WinDARAB software Disconnect the C 60 network cable Hold the Shift key and click on the Import Measurement Data Icon Select the Data logger C 60 and click OK when done Click here ...

Page 42: ...production editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording The Read Measurement Data dialog opens Click Modify button and select the base folder Choose FTP as data transmission method Enter C 60 10 10 0 205 in the vehicle field Activate Auto save Click Save when done ...

Page 43: ...sal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording Connect the C 60 network cable Data transmission from the C 60 starts automatically Measurement files are stored automatically Click Close when transmission has finished ...

Page 44: ...exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 1st Recording Click on Open Measurement Data Select the measurement files from the storage folder Click on Open as linked files Open a measurement window and display the ub measurement channel ...

Page 45: ...rved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Details of the C 60 CAN Bus Analog and Frequency Online measurement Recording and Telemetry Lap Trigger Firmware GPS ...

Page 46: ... Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport CAN Bus CAN Input CAN Output ...

Page 47: ...ights Motorsport C 60 CAN Bus C 60 has two CAN buses Both buses are fully configurable Baudrate 125kBit 1MBit 11Bit or 29Bit identifiers Input configuration Read messages from CAN bus and convert to C 60 measurement display variables Supports row counter configuration Output configuration Write C 60 measurement variables to CAN messages Output frequency and row counter configurable CAN gateway fun...

Page 48: ...ivia CAN Message 11Bit standard or 29 Bit extended identifier Up to 8 bytes of data payload CAN Bus Needs termination resistors 120Ohm in wiring harness All devices connected to the bus must use identical data rate Configuration of C 60 bus data rate in Properties menu Row Counter Concept Re use multiplex of message identifiers One byte of message contains row counter 7 bytes payload remaining Pos...

Page 49: ...diting distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input Input Configuration Create new channel to read from CAN bus Import Vector CAN database DBC channel configuration Export RaceCon CAN input configuration to file Import RaceCon CAN input configuration from file Display CAN bus properties Baudrate ...

Page 50: ... editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input Create new CAN channel Right click on CAN Input of desired bus CAN1 or CAN2 Select New CAN Channel from menu Insert name and description of channel Click OK when done The channel is listed in the data window and a configuration window opens ...

Page 51: ...any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input CAN channel configuration window Extraction of data from CAN bus Conversion to physical values Mini CANalyzer functionality Automatic assignment to measurement view ...

Page 52: ... the event of applications for industrial property rights Motorsport C 60 CAN Input Extracting data from CAN bus channel name If replacement values are used specify time out period and raw value here Specify ID of the CAN message here If extended IDs 29bit are used check box If a multiplexer row counter is used specify position and value here Specify data position length and data format here ...

Page 53: ...ction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input Conversion to physical values Specify factor gain and offset for conversion to physical value here Select type and unit of physical value here Check box to automatically adjust physical limits of channel or specify limits manually ...

Page 54: ...eatures CAN analyzer functionality If the PC is directly connected to the CAN bus for which the C 60 is configured the raw value and the converted physical value are displayed here Automatic creation of online measurement sheets The CAN channel can be automatically inserted to a measurement sheet Insert a name for a new sheet or select an existing sheet from the listbox Please note For an online v...

Page 55: ...vent of applications for industrial property rights Motorsport C 60 CAN Input Online view of CAN variables in vehicle Double click on Sheet 1 in project tree Measurement Sheet 1 is displayed in main area Click on CAN Input of desired CAN bus to display variables Drag and drop desired variable into measurement sheet A menu opens Select desired display element e g measurement label for the variable ...

Page 56: ...rved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input Online view of CAN variables in vehicle 2 Connect PC to the vehicle and switch to Race Mode to display online data Drag Drop ...

Page 57: ... event of applications for industrial property rights Motorsport C 60 CAN Input Import a CAN database DBC file Right click on CAN Input of desired bus CAN1 or CAN2 Select Import DBC file from menu A file browser opens Select DBC file to import and click OK when done An channel import window opens Select desired channels on the left and use Add button to add to import list Click OK when complete ...

Page 58: ...sal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input Export RaceCon CAN configuration Right click on CAN Input of desired bus CAN1 or CAN2 Select Export from menu An Export Selection window opens Specify the filename Click OK when done ...

Page 59: ...oitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input Import RaceCon CAN configuration Right click on CAN Input of desired bus CAN1 or CAN2 Select Import from menu A file browser opens Select the input file and click OK An Import Selection window opens ...

Page 60: ...al exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Input Import RaceCon CAN configuration 2 Select channels to import Drag and drop to CAN Input of desired CAN bus on right hand side Click Next A Restore Label Links window opens Click Finish ...

Page 61: ...l exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Output Configuration Create new CAN output message Export RaceCon CAN output configuration to file Import RaceCon CAN output configuration from file Display CAN bus properties Baudrate ...

Page 62: ...editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Create new CAN output message channel Right click on CAN Output of desired bus CAN1 or CAN2 Select New CAN Message from menu Insert CAN Id Grid output interval and name of message A row counter can be specified optionally Click OK when done ...

Page 63: ...CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Output messages on CAN bus 1 Definition of CAN message Content of message ...

Page 64: ...ent channel and drop it on message CAN Bus Configuration Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Click here Drag Drop ...

Page 65: ...also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Word Length Byte Order and Quantization Drag Drop Set byte order of channel on CAN bus Word length and quantization of channel fixed ...

Page 66: ...al exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Export RaceCon CAN configuration Right click on CAN Output of desired bus CAN1 or CAN2 Select Export from menu An Export Selection window opens Specify the filename Click OK when done ...

Page 67: ...itation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Import RaceCon CAN configuration Right click on CAN Output of desired bus CAN1 or CAN2 Select Import from menu A file browser opens Select the input file and click OK An Import Selection window opens ...

Page 68: ...l exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 CAN Output Import RaceCon CAN configuration 2 Select channels to import Drag and drop to CAN Output of desired CAN bus on right hand side Click Next A Restore Label Links window opens Click Finish ...

Page 69: ...d also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Analog and Frequency Inputs Configuring Inputs Computed Sources Special functionality Vehicle speed Configuring PWM Outputs ...

Page 70: ...og and Frequency Inputs C 60 features 24 analog inputs with Software Upgrade 1 6 analog inputs without upgrade 0 5V 12 bit A D converter Switchable 3 01kOhm pull up resistor 8kHz acquisition rate up to 1kHz recording rate Linear phase digital filter 4 frequency inputs with Software Upgrade 1 no frequency inputs without upgrade 5V Hall effect type 2 5V trigger level 20kHz max frequency 10ms measure...

Page 71: ...ency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Bosch Sensor Wizard 1st choose the sensor s category here 2nd narrow your choice by choosing a type here 3rd select the exact type he...

Page 72: ...g and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Bosch Sensor Wizard ...

Page 73: ...ing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Bosch Sensor Wizard Available measurements for channel raw_name mV value of sensor raw_name_fi filtered mV value of sensor name physical value of sensor name_fi filtered physical value Channel is linked to ANA01 Input pin Pull up resistor is activated Calculation of physical value ...

Page 74: ...log signal source from the Toolbox and drop it on the desired analog input channel in the C 60 project tree A Sensitivity Offset Wizard opens C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights ...

Page 75: ...9 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Sensitivity Offset Choose unit group and unit of physical value here Enter values from sensor datasheet here Electrical pin value Physical channel value ...

Page 76: ...009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Sensitivity Offset Enter physical limits of the sensor here Choose data type of the measurement variable here Physical limits of channel Check box to enable online calibration of offset and enter desi...

Page 77: ...ved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Sensitivity Offset Available measurements for channel Channel is linked to ANA02 Input pin Pull up resistor is deactivated Sensitivity and Offset value for sensor Adjustment is enabled ...

Page 78: ...Curve analog signal source from the Toolbox and drop it on the desired analog input channel in the C 60 project tree A Characteristic Curve Wizard opens C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial prope...

Page 79: ... reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Characteristic Curve Activate Pull up Resistor in C 60 Select physical unit here Physical channel value Choose Ohm to enter datasheet values directly Enter resistance temperature pairs from sensor datasheet here The 3 01kOhm pull up resistor is automatically taken...

Page 80: ...ch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Characteristic Curve Enter physical limits of the channel here Choose data type of the measurement variable here Physical limits of channel This sensor does not need offset calibr...

Page 81: ...served also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Characteristic Curve Available measurements for channel Channel is linked to ANA03 Input pin Pull up resistor is activated Characteristic curve for sensor Adjustment Is disabled ...

Page 82: ...stment analog signal source from the Toolbox and drop it on the desired analog input channel in the C 60 project tree A Multipoint Adjustment Wizard opens C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial pro...

Page 83: ...ll rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Multipoint Adjustment Enter physical adjustment values here Can still be edited later Select type of curve here Choose unit group and unit of physical unit here ...

Page 84: ...0 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Multipoint Adjustment Enter physical limits of the sensor here Choose data type of the measurement variable here Physical limits of channel Enable additional online calibrati...

Page 85: ...h Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Multipoint Adjustment Available measurements for channel Channel is linked to ANA06 Input pin Pull up resistor is deactivated Characteristic curve for sensor Adjustment Is enabled ...

Page 86: ...g to recording rate Digital filters eliminate out of band noise Cut off frequency automatically adjusted to recording rate Linear phase no signal distortion Latency compensation no filter delay in recorded data C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as...

Page 87: ...ion reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Analog Inputs Digital Filter Details Online Display Signal Conditioning Input Pin A D Converter Digital Pre Filter Downsampling Digital Filter Sensor Evaluation Storage Device Analog Digital 8kHz 1kHz Recording Rate Frequency Spectrum Filter Characteristic Sensor Signal Spectrum ...

Page 88: ...ered data for realtime C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Analog Inputs Digital Filter Details 0 500 1000 1500 2000 2500 3000 2 1 5 1 0 5 0 0 5 1 1 5 2 Abtastwerte ro...

Page 89: ...e from the Toolbox and drop it on the desired Rev input channel in the C 60 project tree A Velocity Wizard opens C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs...

Page 90: ...erved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Frequency Inputs Special functionality for sensors with frequency offset e g Correvit Set to 0 for wheelspeed measurement Number of teeth on the pulse wheel Circumference of wheel for speed calculation Software Upgrade...

Page 91: ...mbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring Inputs Frequency Input Available measurements for channel Channel is linked to Rev01 Input pin has hall interface Number of teeth Wheel circumference Software Upgrade 1 required ...

Page 92: ...channel Computed vehicle speed PWM output control covered in a special section Lap trigger covered in a special section C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Computed So...

Page 93: ...ck Next when done C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Computed Sources Choose unit group and unit of output here Enter sensitivity and offset of conversion formula her...

Page 94: ...sM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Computed Sources Enter physical limits of the channel here Choose data type of the measurement variable here Physical limits of channel This sensor does not need offset calibration ...

Page 95: ...verage of both speeds If speed difference between wheels limit maximum of both speeds Four wheel drive Wheel speeds of all wheels as input Calculated Speed is Speed of 2nd fastest wheel C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of ...

Page 96: ...uction editing distribution as well as in the event of applications for industrial property rights Motorsport Special Functionality Vehicle Speed Setting up calculated speed for C 60 Select Measurement Sources in Toolbox Select Computed Sources Select and drag Speed into System Overview Drop Calculated Speed on vehicle Not on C 60 A pop up window opens Drag Drop ...

Page 97: ... also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Special Functionality Vehicle Speed Choose device here Choose input source internal external here Choose driven axle here Choose individual wheel speed channels here Set limit for speed difference for calculation ...

Page 98: ...g GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Special Functionality Vehicle Speed Measurement channels calculated speed and calculated distance Configuration window Speed calculation in project tree ...

Page 99: ...e desired PWM Out channel in the C 60 project tree A PWM Out Wizard opens C 60 Analog and Frequency Inputs Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring PWM Outputs Output frequency Output frequency...

Page 100: ...uction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuring PWM Outputs Choose output frequency here Define characteristic curve here Choose input channel here Note Choosing a filtered channel as an input for PWM out will cause delayed reaction due to the delay introduced by the digital filter Use unfiltered values for this purpose Note...

Page 101: ...ent of applications for industrial property rights Motorsport Configuring PWM Outputs Measurements channel Channel is linked to PWM_OUT01 Characteristic curve Output frequency Diagnostic channels pwm_err_ls_out_01_OL PWM output 1 error open load pwm_err_ls_out_01_OT PWM output 1 error over temperature pwm_err_ls_out_01_SCB PWM output 1 error short circuit to battery pwm_err_ls_out_01_SCG PWM outpu...

Page 102: ...eering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Online Measurement Online Measurement and Calibration ...

Page 103: ... 60 Configuration System configuration channel display configuration CAN I O PWM Out etc is stored in the C 60 Use RaceCon to create and download configuration from the PC to C 60 Communication interface Ethernet Communication protocol XCP Online Measurement Calibration System status and diagnosis Check and calibrate sensors in the vehicle Live display of sensor values on the PC Use RaceCon for di...

Page 104: ...t Calibration Achieving an On line Connection Set up the PC for access to the C 60 IP Configuration for the Ethernet interface to automatic configuration DHCP Switch off local firewall on the PC Start RaceCon Establish the electrical Ethernet connection to the vehicle Power on the vehicle Yellow dot indicates live connection to the device but local RaceCon configuration does not match the C 60 s c...

Page 105: ...cations for industrial property rights Motorsport C 60 Online Measurement Calibration Going Online Click OK to download RaceCon configuration to device The download starts A green dot at the device in the project view and the project tree indicates a successful download and system consistency If the system s configuration in RaceCon has been changed the dot becomes yellow and a configuration downl...

Page 106: ...sal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Configuration download Right click on C 60 in project tree Select Download configuration The configuration download starts Green dots indicate a successful download ...

Page 107: ...on editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Setting up an online measurement C 60 supports online measurement of sensor values and diagnostic variables Expand Measurement Folder 1 in the project tree and double click on Sheet1 Sheet 1 is opened in the main area ...

Page 108: ... distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Setting up an online measurement From the context menu of the project new measurement folders can be created From context menu of a measurement folder the folder can be renamed and deleted It also allows the creation of measurement pages ...

Page 109: ...or click on the tabs on the bottom of the main project area C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Shortcut key Tabs to change between sheets ...

Page 110: ... on the measurement sheet C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Drag drop ...

Page 111: ... and drop it on the measurement element If the C 60 is online the value is displayed C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Drag drop ...

Page 112: ...can be changed C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration ...

Page 113: ...ineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Temperature gauge Circular gauge Vertical Bar graph style Measurement label Numeric indicator Horizontal Bar graph style Chart ...

Page 114: ...heets click Create measurement views from the C 60 context menu C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Select existing sheet from list or enter...

Page 115: ...sM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Access to sheet Raw and physical channel values Characteristic values Macro button for online offset calibration ...

Page 116: ...h between different sheets using the tabs at the bottom of the page or the keyboard shortcuts associated with the sheets Return to Design Mode by pressing the Esc key C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial ...

Page 117: ...G EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Sensor datasheet 400mV G Offset 2500mV UIN Acc Due to sensor drift at 0G physical UIN 2400mV sensor output UIN Acc At 0G physical 0G measur...

Page 118: ...erved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Check box to enable online calibration of offset and enter desired physical target value During creation of the measurement channel In the channel view Activate switch to enable online calibration ...

Page 119: ...channel name Enter the physical target value e g 1G and press the Calibrate button C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Calibration target va...

Page 120: ...up adjustment consists of two components An input channel which triggers the adjustment event A group of input channels linked to the group adjustment event C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property r...

Page 121: ... element from the toolbox and drop on the C 60 C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Drag drop ...

Page 122: ...s Click Finish when done C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Minimum time between two activations Minimum active time to detect and activati...

Page 123: ...H 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Note If a low active signal is selected as an input channel do not forget to enable the pull up resistor for the pin Otherwise the group adjustment will be triggered periodically ...

Page 124: ...ement event tick the Calibrate box of the desired channel s C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Double click to open group adjustment overvi...

Page 125: ...easurement labels indicate the state of the input pin and the state of the adjustment Hint A display alarm can be linked to the trigger channel indicate that the trigger has been detected C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applica...

Page 126: ...nsor position defined by vehicle Curve definition by online adjustment at vehicle C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Force wheel Force whee...

Page 127: ...nline view C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration Click to open measurement channels in data view Double click to open online view Click to ope...

Page 128: ...lumn of the desired calibration point e g 745N Press the Calibrate button of the desired calibration point Repeat for all curve points Click Close when done C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property r...

Page 129: ...ine view C 60 Online Measurement Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration ...

Page 130: ...ng GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Online Measurement Calibration UIN Fwheel_FR Calibration of individual curve points UIN Fwheel_FR Overall offset adjustment of all curve points E g to compensate sensor drift ...

Page 131: ...garding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Recording and Telemetry Configuration of Recordings Configuration of Online Telemetry Configuration of Burst Telemetry Recording on USB Memory ...

Page 132: ...onized recording of C 60 analog and digital input channels C 60 internal measurement channels ECU data Data from external sensor interfaces Up to two independent recordings Measurement rate 1ms 1s Two global start conditions thresholds Up to 16 measurement conditions fast slow switches Telemetry Support for long range online telemetry Individual programmable team code Fast block slow block mechani...

Page 133: ...EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Recordings Double click to display configuration Tabs to access conditions and settings Variables can be grouped ...

Page 134: ...elemetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Recordings Click to display C 60 variables Activate these filters Drag variables into group Recording properties ...

Page 135: ...h Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Recordings Recording rate 1ms 1s List of channels selected Settings for long range telemetry None Fast Slow Settings for fast slow rate switch Sampling Condition ...

Page 136: ...ing group Recording channels can be grouped To add a new group select Add group in the context menu of the recording Hint The groups can be renamed to Gearbox Aero Engine etc C 60 Recording and Telemetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications fo...

Page 137: ... condition A configuration window opens Click OK when done C 60 Recording and Telemetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Recordings Unique name for condition Condition When channel...

Page 138: ... and click on Add a new condition Click OK when done C 60 Recording and Telemetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Recordings Unique name for condition Definition of Sampling Condi...

Page 139: ...ting distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Recordings Settings have no effect on C 60 please ignore Select optional Statusblock here Enable global recording start condition here Baud rate of CAN bus Setting for outing counter mode For dyno without lap trigger select Dyno For racetrack with lap trigger select Racetrack Settin...

Page 140: ...orsport Bit 8 7 6 5 4 3 2 1 Value 128 64 32 16 8 4 2 1 Name 1 STARTED 1 1 1 BLKOK DATAOK RECORD Name Bit set Bit cleared RECORD Measurement data is recorded No measurement data will be stored because measurement thresholds are not reached DATAOK Received data without error Discarding received data because of wrong timestamps Check wiring of SYNC signal BLKOK All measurement blocks have been set up...

Page 141: ...lized C 60 is recording data 255 Values less than 254 indicates an error state C 60 Recording and Telemetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Drag drop choose Bit LEDs ...

Page 142: ...bled To activate Software Upgrade 4 enter the license key as described in the chapter Starting up the C 60 section Feature activation of this manual Wiring harness Storage Device To ensure reliable operation use Bosch Motorsport USB devices only Part Number F 02U V00 867 01 2GByte capacity The Bosch Motorsport USB devices are preformatted with the Bosch File System BFS A device is recognized by Wi...

Page 143: ...evice to C 60 Prepare a recording configuration in RaceCon Power on the system and connect with RaceCon to the vehicle Download the configuration to the C 60 Record measurement data If a USB device is present the C 60 stores the data in parallel on the internal memory and the USB device Power off the system Remove USB device from the vehicle Software Upgrades 1 4 required C 60 Internal Memory Reco...

Page 144: ...sposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Recording Data on USB device Software Upgrades 1 4 required Start WinDarab Hold the Shift Key and click on the Import Measurement Data Icon Select the Data logger C55 C60 DDU8 and click Ok when done ...

Page 145: ...reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Recording Data on USB device Software Upgrades 1 4 required The Read Measurement Data dialog opens Click Modify button and select the base folder Choose Flashcard as data transmission method Activate Auto save Click Save when done C60 C60 ...

Page 146: ...reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Recording Data on USB device Software Upgrades 1 4 required Insert the USB device into the PC Data transmission from device starts automatically Measurement files are stored automatically Click Close when transmission has finished C60 C60 ...

Page 147: ...delivered preformatted to BFS format Using the USB device Always plug USB device into vehicle before power up to ensure that all measurement data is stored on the USB device If USB device is plugged in after recording has started data is stored on the USB device beginning with the next lap or next file fragment Removing the USB device Always power off the system before unplugging the USB device If...

Page 148: ...play page The value of usb_mediastate reflects the operating condition of the USB bus 0 Wait Device not found The USB device is not found No USB device inserted USB device is defect No electrical connection or wiring harness problem 1 Wait Device detected A USB device is found but not yet installed 2 Ok Media installed The USB device is found and is operational This does not imply that recording d...

Page 149: ...applications for industrial property rights Motorsport Troubleshooting cont The value of usb_mediastate reflects the operating condition of the USB bus 5 Error Media error The USB device has been detected as defect wrong The USB device is defect The USB device is not supported by C 60 6 Error Media corrupt The USB device is not in valid BFS format Reformat the USB device in RaceCon Software Upgrad...

Page 150: ...oitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Long Range Telemetry System FM40 440MHz band 25KHz bandwidth 10W max RF output 19 2 kBit s data rate unidirectional RS232 interface Full online track coverage on almost all tracks Link Quality Hockenheim Receiver Position ...

Page 151: ... the event of applications for industrial property rights Motorsport Configuration of Online Telemetry Pit Receiver Box1 for one car F01TA20451 01 Antenna Cable 8m B261209493 Connecting Cable 50m B261209481 Control Module B261208871 RS422 Pit Receiver Box2 for two cars F01TA20455 01 C 60 Antenna Cable Kit B261209490 Car Antenna B261208888 FM40 Transmitter B261208898 RS232 Rod Antenna 7dBi B2612088...

Page 152: ...emetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Online Telemetry Drag drop ...

Page 153: ...sal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Online Telemetry Baudrate of C 60 must match baudrate of FM40 Transmission pause 5 recommended for improved re synchronisation Project Key 1111 9999 Path to configuration folder of WDServer on receiver PC usually WDServer DCP to store telemetry confi...

Page 154: ...dustrial property rights Motorsport Configuration of Online Telemetry None channel s are not transferred Slow channel s are transferred in the slow telemetry block Fast channel s are transferred in the fast telemetry block Why fast block slow block C 60 telemetry uses available FM40 bandwidth 19200 baud approx 1700 bytes s Channels are grouped into blocks Fast block block 1 transferred every cycle...

Page 155: ...metry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Online Telemetry Exact lap time of last lap completed Running distance of current lap Lap number of current lap Fuel consumption of last lap ...

Page 156: ... the event of applications for industrial property rights Motorsport Burst telemetry system BT 60 5GHz ISM band 20MHz bandwidth 0 4W max RF output 802 11a OFDM system proprietary protocol max 12MBit s data rate bidirectional Ethernet interface to C 60 C 60 C 55 Partial track coverage Approx 300m reception range High speed burst transmission of recorded data Link Quality Hockenheim Receiver Positio...

Page 157: ...H 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Burst Telemetry BT 60F Set F02UV00038 C 60 Ethernet BR 60F Set F02UV00047 Connecting Cable B261209743 ...

Page 158: ...lemetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Burst Telemetry Drag drop ...

Page 159: ..._DEVICE_IP to the measurement sheet Switch to Race Mode Configure the desired IP address C 60 Recording and Telemetry Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Burst Telemetry Drag drop ...

Page 160: ...rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Configuration of Burst Telemetry C 60 connected to BT 60 Data ready for transmission Signal quality of radio link 55dBm good 70dBm fair 95dBm no link Byte counter for data transmission over radio link ...

Page 161: ...mbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Lap trigger Lap trigger Timing Beacon Counting Outings Laps Fragments ...

Page 162: ...do we need a lap trigger timing beacon Vehicle lap time measurement Calculation of lap dependent functions lap fuel consumption min max values Calculation of lap distance dependent functions Control of data logging system System consists of Transmitter trackside unit Receiver in vehicle unit Types of systems GPS based low cost low precision IR based low cost high precision limited reliability RF m...

Page 163: ...oduction editing distribution as well as in the event of applications for industrial property rights Motorsport Lap Trigger Timing Beacon Setting up a lap trigger for C 60 Select Measurement Sources in Toolbox Select Lap trigger Select and drag Lap trigger into System Overview Drop Lap trigger on vehicle Not on C 60 A pop up window opens Drag Drop ...

Page 164: ...ts Motorsport Lap Trigger Timing Beacon Setting up a lap trigger for C 60 Select the signal source for the trigger signal In this example the Rx is connected to the dedicated lap trigger pin of C 60 Select the source for vehicle speed In this example the vehicle speed_vfzg_dls is calculated from 4 wheel speeds Enter the track length of your racetrack In this example 4000m Can be changed at any tim...

Page 165: ...ger Timing Beacon Setting up a lap trigger for C 60 A pre configured lap trigger window opens Low active signal on lap trigger pin min 15ms pulse length Bosch recommendation for Bosch trigger 15ms pulse length for main trigger 30ms pulse length for sub trigger The trigger is protected against false triggers Min 20km h for trigger release Min 20 of track distance covered Trigger is retrigger locked...

Page 166: ...ger end of lap start finish line Sub trigger segment time optional Bosch standard Main trigger 20ms 40ms low active Sub trigger 40ms low active Lap Trigger System Internal BEG EMS1 CsM 6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport L...

Page 167: ...alse triggers Software functionality prevents acceptance of false triggers Under race conditions trigger signals are sometimes missed Software functionality introduces forced trigger Prevention of false triggers Minimum vehicle speed for acceptance of trigger Prevents false triggers while vehicle is stationary in the pits Time based re trigger protection Prevents false triggers due to signal refle...

Page 168: ...in the event of applications for industrial property rights Motorsport Lap Timing Variables for display Laptrigger_lapcurr_dls Current lap number Laptrigger_lapctr_dls Number of completed laps Laptrigger_laptime_dls Running laptime Laptrigger_laptime_best_dls Laptime of best lap Laptrigger_laptimeold_dls Laptime of last lap completed Laptrigger_laptimeseg_dls Segment time of last segment ...

Page 169: ...time for parts of laps segments Segments are defined Based on sub trigger signals additional transmitters Based on distance travelled Times for segments are compared to Last lap completed Fastest lap Variables for display Laptrigger_lapdiff Time difference between finished lap and last lap Laptrigger_lapdiffb Time difference between finished lap and best lap Laptrigger_dlast Difference of lap segm...

Page 170: ...nting Outings Laps Fragments Lap 1 Outlap Lap 2 Lap 3 Lap 4 Lap 5 Lap 6 Inlap Time Speed Start of Recording End of Recording Power OFF Lap trigger Lap trigger Lap trigger Lap trigger Lap trigger Power ON Outing Functionality Power ON system measurement is initialized but not yet started Global start condition fulfilled recording starts Reception of valid lap trigger recording of lap completed new ...

Page 171: ... 2 Lap 3 Lap 4 Lap 5 Lap 6 Inlap Time Speed Start of Recording End of Recording Power OFF Lap trigger Lap trigger Lap trigger Lap trigger Lap trigger Power ON Outing The system is counting Outing one or several laps from leaving the garage to entering the garage Lap min 20 of lap distance travelled Leaving the pits to lap trigger Lap trigger to lap trigger Lap trigger to entering the pits Fragment...

Page 172: ...rsport Counting Outings Laps Fragments Counters can be displayed Laptrigger_outcnt_dls Outing counter Laptrigger_lapctr_dls Lap counter Fractr Fragment counter Counters can be reset Use diagnosis page in RaceCon Counters can be used to automatically name recorded files Use filename templates in WinDARAB dialog outing value of outing counter lap value of lap counter fragment value of fragment count...

Page 173: ...cations for industrial property rights Motorsport Quick Diagnosis Counter Reset Diagnosis Page Double click on any Laptrigger_xxx channel in channel list A diagnosis window opens in main area Button to reset lap distance to 0 Button to reset lap counter Button to reset outing counter Button to generate trigger signal Button to reset best lap time and distance based segmentation Button to reset bes...

Page 174: ... any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Retrigger Protection Time based retrigger protection Trigger is locked for 5s after main trigger was received To deactivate set Retrigger lock time to 0ms 5000ms Main Trigger ...

Page 175: ...ny disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Retrigger Protection Distance based re trigger protection Trigger is locked until 80 of track distance has been covered 3200m To deactivate set min distance to 0 800m Main Trigger ...

Page 176: ...g distribution as well as in the event of applications for industrial property rights Motorsport Forced Trigger Distance based forced trigger After a missed main trigger a forced trigger is inserted if 120 of the track distance have been covered 4800m In this case Laptrigger_distlap_dls starts at 800m To deactivate uncheck box 800m Forced Trigger Missed Trigger ...

Page 177: ...loitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Segment Timing Sub trigger mode Using main trigger 20ms pulse Start Finish Line 3 sub triggers 40ms pulse positioned 1000m 2000m and 3000m To deactivate uncheck Main Trigger Sub Trigger Sub Trigger Sub Trigger ...

Page 178: ...ial property rights Motorsport Segment Timing Distance mode Using main trigger 20ms pulse Start Finish Line Set Mode to Distance and enter desired segment distances Segment time is automatically calculated each segment Time difference to last lap and fastest lap is automatically calculated each segment To deactivate set Mode to None Main Trigger 1000m 2000m 3000m 0 0s 0 1s 0 2s 0 3s 0 2s 0 2s 0 1s...

Page 179: ...roduction editing distribution as well as in the event of applications for industrial property rights Motorsport Laptrigger Presettings When the reset buttons on the diagnosis page are activated these values are used Preset values for lap counter and outing counter Minimum laptime that a new best laptime is accepted Preset value for best laptime ...

Page 180: ...acterization Retrigger Protection Input channel Laptrigger_signal_dls Analog signal Digital realtime representation of input channel with positive logic Laptrigger_mainsig_dls Laptrigger_imtrigsig_dls Laptrigger_maintrig_dls Laptrigger_imtrig_dls 1s A 1s pulse is generated if a valid lap trigger pulse has been detected 0 4s A 0 4s pulse is generated if a valid lap trigger has passed retrigger prot...

Page 181: ... event of applications for industrial property rights Motorsport Countdown Functionality Countdown Timer Some race classes require a minimum time spent in the pits An additional lap trigger Tx is configured as a segment trigger positioned pit entry The trigger signal starts a timer countdown The current value of the timer is stored in the variable Laptrigger_cntdown_dls which can be displayed ...

Page 182: ...sch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Firmware Firmware and Configuration ...

Page 183: ...for industrial property rights Motorsport C 60 Firmware and Configuration C 60 holds 4 types of data Firmware the software program of the C 60 Configuration the configuration of Input channels CAN I O PWM Recording telemetry configuration Display configuration Calibration data Characteristic curves and offsets created by online calibration at the vehicle Recorded data Measurement data recorded dur...

Page 184: ...rial property rights Motorsport C 60 Firmware and Configuration RaceCon C 60 C 60 RaceCon Project C 60 Program Archive Version 1 3 Firmware Version 1 3 Configuration Firmware Version 1 3 Configuration Consistency check Consistency check Update Firmware My C 60 Project Open Save Open Calibration Data My Cal Data Upload to File Download from File Recorded Data WinDARAB Out 12 Lap 3 BIN Read Measurem...

Page 185: ...ation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Firmware Update During each connect between C 60 and RaceCon Firmware version consistency check Version match Change program archive in RaceCon Firmware check successful Update firmware on C 60 Version do not match ...

Page 186: ...sposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Firmware Update Performing the firmware update In the project tree right click on the C 60 and choose Update firmware A pop up menu opens Click OK when done Select firmware archive here ...

Page 187: ...ed also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport C 60 Firmware Update Performing the firmware update The firmware update starts When the firmware update is complete cycle the power of the C 60 ...

Page 188: ...6 4 2010 Bosch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport GPS GPS Sensor ...

Page 189: ...ital information about position longitude latitude height ground speed course and status Two types of GPS receivers CAN output Read in messages via CAN Input of C 60 not covered here Serial output Read in messages via RS232 Interface of C 60 serial interface 2 Serial Interface is characterised by Voltage levels RS232 is standard 12V UART 0V 5V needs level shifter Baud rate 9600 is standard for GPS...

Page 190: ...Protocol ASCII The following messages are decoded GGA GPS fix information GSA Overall satellite data GSV Detailed satellite data RMC Recommended minimum data for GPS VTG Vector track and speed over the ground On most GPS sensors these messages are activated in the default configuration Sensor recommendation The system has been tested with a Navilock NL 403P serial GPS receiver This sensor is based...

Page 191: ...egree min sec 60 gps_elv Antenna altitude above below mean sea level geoid in meters gps_speed Speed over the ground in kilometers hour gps_direction Track angle in degrees gps_declination Magnetic variation degrees Easterly var subtracts from true course gps_year Years since 1900 gps_mon Months since January 0 11 gps_day Day of the month 1 31 gps_hour Hours since midnight 0 23 gps_min Minutes aft...

Page 192: ...hese measurement labels are arrays where the indexed element points to the same satellite E g gps_info_satsigstrength 3 tells the receiving signal strength of satellite 3 Satellite 3 has the SAT ID given in gps_info_satid 3 gps_info_satid Satellite PRN number gps_info_satinuse Used in position fix gps_info_satelevation Elevation in degrees 90 maximum gps_info_satazimuth Azimuth degrees from true n...

Page 193: ...he GPS sensor deliver RS232 signal levels Interface Do the baudrates of the GPS sensor and the DDU match Is the GPS sensor set up for 8N1 transmission parameters Is the GPS sensor set up for NMEA messages Are the GGA VTG RMC messages activated With a correctly wired and powered GPS sensor the changing GPS time information gps_sec can be immediately observed Is Software Upgrade 2 activated in the C...

Page 194: ...osch Engineering GmbH 2009 All rights reserved also regarding any disposal exploitation reproduction editing distribution as well as in the event of applications for industrial property rights Motorsport Fuel Consumption Fuel Consumption ...

Page 195: ...production editing distribution as well as in the event of applications for industrial property rights Motorsport Fuel Consumption Setting up fuel consumption calculation and tank management for C 60 Select Measurement Sources in Toolbox Select Fuel Select and drag Fuel into System Overview Drop Fuel on vehicle Not on C 60 A pop up window opens Drag Drop ...

Page 196: ...onsumed summed up fuel consumption Using flow rate momentary fuel consumption Select input channel and adaption factor here Use adaption factor to adapt value of input channel to 1ml per inc for summed up fuel consumption 1ml s per inc for momentary consumption Factor to correct calculated consumption in C 60 vs real consumption of vehicle Remaining laps with fuel in tank can be calculated Using f...

Page 197: ... as well as in the event of applications for industrial property rights Motorsport Quick Diagnosis Counter Reset Diagnosis Page Double click on any Fuel_xxx channel in channel list A diagnosis window opens in main area Button to reset total fuel consumption Reset with RaceCon only Button to reset fuel consumption manually Can also be triggered by channel or power down Settings overview ...

Page 198: ...tlap Lap 2 Lap 3 Lap 4 behind Pacecar Lap 5 Lap 6 Inlap Time Fuel Tank capacity Fuel_fuelrem Fuel_fuelcons Lap 1 Outlap Lap 2 Lap 3 Lap 4 Lap 5 Lap 6 Inlap Time Fuel_fuellap Fuel_fuellapold Fuel Fuel_fuelcons_dls Running fuel consumption starting at 0 Fuel_fuelrem_dls Remaining fuel in tank starting at tank capacity Fuel_fuellap_dls Fuel consumption for current lap starting at 0 Fuel_fuellap_dls F...

Page 199: ...States of America Tel 1 248 876 2977 Fax 1 248 876 7373 Asia Pacific Bosch Engineering K K Motorsport Department 18F Queen s Tower C 2 3 5 Minato Mirai Nishi ku Yokohama shi Kanagawa 220 6218 Japan Tel 81 45 650 5610 Fax 81 45 650 5611 E Mail motorsport bosch com www bosch motorsport com Status 10 July 2012 All rights reserved by Bosch Engineering GmbH also for the case of patent reports All right...

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