Bosch BC Installation, Operation And Maintenance Manual Download Page 7

7 | EP Series

970-293  (2014/06)

CA Series   

 

 

 

Subject to change without prior notice

Console Model

Low Pressure Protection | 7

user can select either two or four times by changing 
switch four (4) on the DIP switch SW1 (shown on table 
3) on the UPM board.

LOW PRESSURE PROTECTION

If the LPC switch is open upon a Y call the UPM will not 
energize the CC output and therefore the compressor 
will remain off, the fault LED will flash two (2) times for 
the LPC and the alarm contact will remain off.
If the compressor is running in normal mode on a Y call 
and the low pressure switch opens, the UPM will keep 
the compressor running for two (2) minutes if the 
condition remains after this period of time the 
compressor will shut down and the UPM will start a soft 
lockout. The UPM will flash two (2) times for the LPC. 
And the alarm contact will remain off.
If the switch closes, the UPM will start the compressor 
after the anti short cycle has expired UPM will energize 
the compressor output.

Caution

IMPORTANT: To exit the hard lockout the 
controller must be reset from the Y or R 
terminal by removing the power from the 
selected terminal. The user can choose which 
will be the reset point via the DIP switch SW1.

GROUND

The UPM controller takes its ground reference from the 
unit chassis which is connected to the controller via the 
C- GND spade terminal.

DIP SWITCH SETTINGS

The DIP switch is used to configure most of the available 
features of the UPM as follows:
• 

Alarm mode, Constant or Pulse

• 

Reset mode, Y signal or R signal

• 

Lockout mode, two (2) or four (4) Strikes

•   Test mode, Normal or Test operation
The settings shown below are factory default for most 
heat pump applications, however the Unit wiring diagram 
is the ultimate guide for factory DIP switch default 
settings (Figure 2).

1                2             3                

4

ON

Lockout

Reset

Alarm

Test

Figure 2

The following table is available on the UPM board as well 
and it depicts the switch position and its associated 
functionality.

UPM Dip Switch Configuration

4

LOCKOUT

4

2

3

RESET

R

Y

2

ALARM

CONT

PULSE

1

TEST

YES

NO

Figure 3

 

SELECTABLE ALARM MODE

The UPM controller can be configured to have either a 
constant signal or a pulse.
If constant (CONT) is selected the UPM will provide a 
closed contact until the alarm is cleared.
If pulsed (PULSE) is selected the UPM will sequence the 
alarm contact with the fault LED flashes.

FREEZE PROTECTION

The default setting for the freeze limit trip is 30°F, 
however this can be changed to 15°F by cutting the R42 
resistor located on top of the DIP switch SW1.
The UPM controller will constantly monitor the refrigerant 
temperature with the sensor mounted close to the 
condensing water coil between the thermal expansion 
valve and water coil as shown in figure 4. If temperature 
drops below or remains at the freeze limit trip for 30 
seconds, the controller will shut the compressor down 
and enter into a soft lockout condition. Both the status 
LED and the Alarm contact will be active. The LED will 
flash (three (3) times) the code associated with this alarm 
condition.

Freeze 

Protection 

Sensor

Figure 4 Freeze Protection Sensor

Summary of Contents for BC

Page 1: ...CA Model Installation Operation and Maintenance Manual 970 293 2014 06 ...

Page 2: ...clature 2 Introduction 3 Safety Considerations 3 Initial Inspection Moving And Storage 3 Installation 3 Piping 4 Condensate Piping 4 Hose Kits 4 Electrical 4 Cooling Tower Boiler Applications 4 Earth Coupled Systems 5 Maintenance 5 System Checkout 5 Unit Start Up 5 Freeze Sensor 6 Unit Protection Module Upm 6 Power Random Start Up 6 Y Call 6 High And Low Pressure Protection 6 Ground 7 Dip Switch S...

Page 3: ...nels Doing so can expose the operator to hazardous voltage and moving parts and can damage the equipment INITIAL INSPECTION MOVING AND STORAGE Inspect the carton or packaging of each console unit as it is received at the job site and before signing the freight bill Note any damage or shortage on all copies of the freight bill Concealed damage must be reported to the carrier within 24 hours of rece...

Page 4: ...ct sediment and eventually block condensate flow Always inspect both internal and external condensate piping for kinks that could block condensate flow HOSE KITS When using optional hose kits follow the manufacturer s recommendations for installation Never stretch or twist hoses and never use hoses that show external wear or damage or are suspected of having damage Never exceed the manufacturer s ...

Page 5: ...nformation on the unit s data plate and the data taken at the original startup of the equipment 3 Lubrication of the blower motor is not required 4 The condensate drain should be checked annually by cleaning or flushing to insure proper drainage 5 Periodic lockouts almost always are caused by air or water flow problems The lockout shut down of the unit is a normal protective measure in the design ...

Page 6: ...ontroller is set to normal operation test switch set to NO In order for the random sequence to initiate the unit power must be removed completely Caution IMPORTANT If the board is set to TEST mode through the TEST DIP switch SW1 delay will be 10 seconds ANTI SHORT CYCLE DELAY This feature protects the compressor short cycling if the Y call is set and removed The anti short cycle delay is 300sec de...

Page 7: ...follows Alarm mode Constant or Pulse Reset mode Y signal or R signal Lockout mode two 2 or four 4 Strikes Test mode Normal or Test operation The settings shown below are factory default for most heat pump applications however the Unit wiring diagram is the ultimate guide for factory DIP switch default settings Figure 2 1 2 3 4 ON Lockout Reset Alarm Test Figure 2 The following table is available o...

Page 8: ...brownout condition its fault LED will flash five 5 times as error code indication CONDENSATION OVERFLOW The UPM controller continuously monitors the drain pan for high condensate water level and to do so it utilizes a sensor and identifies an alarm condition when the sensor s impedance drops below 230KΩ 15 ONLY when condensate sensor option is present Once the UPM senses this resistance value it e...

Page 9: ...LPC CLOSED FRZ TEMP LIMIT Y1 ON TIME 30 SEC CON 0 POWER SWITCHES SENSOR STATUS CHECK START TIMER NO YES NO YES NO YES T ASC OR RS SEC YES NO TIME 120 SEC START TIMER NO YES NO YES START ANTI SHORT CYCLE INITIAL POWER UP YES NO START RANDOM START UP START COUNTER NEEDED YES COUNT 2 OR COUNT 4 BLINK CODE ON STATUS LED DISPLAY OUTPUT PULSE ALR OUTPUT ON PULSE NO YES HARD LOCKOUT CC OUTPUT OFF V 18VAC...

Page 10: ...70 293 2014 06 Subject to change without prior notice CA Series 10 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Page 11: ...014 06 CA Series Subject to change without prior notice Console Model 11 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Page 12: ...70 293 2014 06 Subject to change without prior notice CA Series 12 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Page 13: ...141 345 355 12 4 13 7 16 2 17 9 165 175 335 345 9 0 10 0 22 3 24 7 2 135 140 335 345 9 5 10 5 16 3 18 1 170 175 340 350 7 0 7 8 22 9 25 3 1 5 139 144 370 380 12 2 13 4 15 5 17 1 2 137 142 360 370 9 4 10 4 15 7 17 3 1 5 141 145 415 425 12 1 13 3 14 8 16 4 2 139 144 410 420 9 3 10 3 15 1 16 7 2 110 115 305 315 4 6 5 0 15 3 16 9 3 115 120 305 315 3 8 4 2 15 6 17 2 2 110 115 310 315 5 4 6 0 17 4 19 2 ...

Page 14: ...IG RISE F DROP F PSIG PSIG DROP F RISE F 015 30 40 50 60 70 80 90 100 3 110 115 280 290 3 6 4 0 13 6 15 0 4 110 115 290 295 2 9 3 2 13 9 15 3 3 115 120 295 300 4 4 4 8 15 8 17 4 4 115 120 300 305 3 4 3 8 16 2 17 9 3 127 132 275 285 12 4 13 8 21 8 24 0 115 120 305 310 5 2 5 8 18 1 20 1 4 125 130 265 275 9 7 10 7 22 0 24 4 120 125 310 315 4 1 4 5 18 5 20 5 3 129 135 310 320 12 2 13 4 20 7 22 9 125 1...

Page 15: ... Fluid Flow gpm ______________________________ ______________________________ Compressor Volts Amps ______________ ______________ ______________ ______________ Blower Motor Volts Amps ______________ ______________ ______________ ______________ Source Fluid Type _______________________________ ______________________________ Fluid Flow gpm ______________________________ _____________________________...

Page 16: ...e adjustment Digital display of temperature in either degrees Fahrenheit or Celsius LED Display provides indication for unit operating mode as well as fan speed and fault indication for high or low pressure lockout Adjustable Temperature Set point from 60 F through 80 F 15 5 C through 26 7 C Adjustable Temperature Differential between 1 F and 6 F 0 6 C and 3 3 C Selectable options Manual Automatic...

Page 17: ...17 EP Series 970 293 2014 06 CA Series Subject to change without prior notice Console Model 17 Notes ...

Page 18: ...Console Model 970 293 2014 06 Subject to change without prior notice CA Series 18 Notes ...

Page 19: ...19 EP Series 970 293 2014 06 CA Series Subject to change without prior notice Console Model 19 Notes ...

Page 20: ...601 N W 65th Court Ft Lauderdale FL 33309 Phone 866 642 3198 Fax 954 776 5529 www bosch climate us 970 293 2014 06 or ...

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