Bosch BC Installation, Operation And Maintenance Manual Download Page 5

5 | EP Series

970-293  (2014/06)

CA Series   

 

 

 

Subject to change without prior notice

Console Model

utilizing open cooling towers chemical water treatment 
is mandatory to ensure the water is free from corrosive 
elements. A secondary heat exchanger may also be used 
between the unit and the cooling tower water. In closed 
loop systems such as this it is imperative that all air be 
removed from the closed side of the system to insure 
against fouling of the heat pump water-to-refrigerant 
heat exchanger.
In the heating mode, heat is absorbed from the loop by 
the console unit. A boiler may be used to maintain the 
loop at the desired temperature.
No unit should be connected to the supply or return 
piping until the water system has been completely 
cleaned and flushed to remove any dirt, piping chips or 
other foreign material. Supply and return hoses should 
be connected together during this process to ensure the 
entire system is properly flushed. After the cleaning and 
flushing has taken place the unit may be connected to 
the water loop and should have all valves wide open.

EARTH COUPLED SYSTEMS:

Closed loop and pond applications require specialized 
design knowledge. No attempt at these installations 
should be made unless the contractor has received 
specialized training.
Anti freeze solutions are utilized when low evaporating 
conditions are expected to occur (I.E.: low loop 
temperatures in heating). Typical temperatures are 30°F 
fluid temperature in heating and 100°F in cooling.

MAINTENANCE:

1.  Filter changes or cleanings are required at regular 

intervals. The time period between filter changes will 
depend upon type of environment the equipment is 
used in. In a single family home, that is not under 
construction, changing or cleaning the filter every 60 
days is sufficient. I n other applications, such as 
motels, where daily vacuuming procedures a large 
amount of lint, filter changes may need to be as 
frequent as biweekly.

2.  An annual “checkup” is recommended by a licensed 

refrigeration mechanic. Recording the performance 
measurements of volts,amps, and water temperature 
differences (both heating and cooling) is 
recommended. This data should be compared to the 
information on the unit’s data plate and the data 
taken at the original startup of the equipment.

3.  Lubrication of the blower motor is not required.
4.  The condensate drain should be checked annually by 

cleaning or flushing to insure proper drainage.

5.  Periodic lockouts almost always are caused by air or 

water flow problems. The lockout (shut down) of the 
unit is a normal protective measure in the design of 
the equipment. If continual lockouts occur call a 
mechanic immediately and have them check for: 

water flow problems, water temperature problems, 
air flow problems or air temperature problems. Use of 
the pressure and temperature charts for the unit may 
be required to properly determine the cause.

SYSTEM CHECKOUT:

• 

After completing the installation, and before 
energizing the unit, the following system checks 
should be made:

• 

Verify that the supply voltage to the heat pump is in 
accordance with the nameplate ratings.

• 

Make sure that all electrical connections are tight and 
secure.

• 

Check the electrical fusing and wiring for the correct 
size.

 •  Verify that the low voltage wiring bet ween the 

thermostat and the unit is correct.

• 

Verify that the water piping is complete and correct.

• 

Check that the water flow is correct, and adjust if 
necessary.

• 

Check the blower for free rotation, and that it is 
secured to the shaft.

•   Verify that vibration isolation has been provided.
• 

Unit is serviceable. Be certain that all access panels 
are secured in place.

UNIT START-UP:

1.  Set the thermostat to the highest setting.
2.   Set the thermostat system switch to “COOL”, and the 

fan switch to the “AUTO” position. The reversing valve 
solenoid should energize. The compressor and fan 
should not run.

3.  Reduce the thermostat setting approximately 5 

degrees below the room temperature.

4.   Verify the heat pump is operating in the cooling 

mode.

5.  Turn the thermostat system switch to the “OFF” 

position. The unit should stop running and the 
reversing valve should de-energize.

6.   Leave the unit off for approximately (5) minutes to 

allow for system equalization.

7.   Turn the thermostat to the lowest setting.
8.   Set the thermostat switch to “HEAT”.
9.  Increase the thermostat setting approximately 5 

degrees above the room temperature.

10.  Verify the heat pump is operating in the heating 

mode.

11.  Set the thermostat to maintain the desired space 

temperature.

12.  Check for vibrations, leaks, etc...

Earth Coupled Systems | 5

Summary of Contents for BC

Page 1: ...CA Model Installation Operation and Maintenance Manual 970 293 2014 06 ...

Page 2: ...clature 2 Introduction 3 Safety Considerations 3 Initial Inspection Moving And Storage 3 Installation 3 Piping 4 Condensate Piping 4 Hose Kits 4 Electrical 4 Cooling Tower Boiler Applications 4 Earth Coupled Systems 5 Maintenance 5 System Checkout 5 Unit Start Up 5 Freeze Sensor 6 Unit Protection Module Upm 6 Power Random Start Up 6 Y Call 6 High And Low Pressure Protection 6 Ground 7 Dip Switch S...

Page 3: ...nels Doing so can expose the operator to hazardous voltage and moving parts and can damage the equipment INITIAL INSPECTION MOVING AND STORAGE Inspect the carton or packaging of each console unit as it is received at the job site and before signing the freight bill Note any damage or shortage on all copies of the freight bill Concealed damage must be reported to the carrier within 24 hours of rece...

Page 4: ...ct sediment and eventually block condensate flow Always inspect both internal and external condensate piping for kinks that could block condensate flow HOSE KITS When using optional hose kits follow the manufacturer s recommendations for installation Never stretch or twist hoses and never use hoses that show external wear or damage or are suspected of having damage Never exceed the manufacturer s ...

Page 5: ...nformation on the unit s data plate and the data taken at the original startup of the equipment 3 Lubrication of the blower motor is not required 4 The condensate drain should be checked annually by cleaning or flushing to insure proper drainage 5 Periodic lockouts almost always are caused by air or water flow problems The lockout shut down of the unit is a normal protective measure in the design ...

Page 6: ...ontroller is set to normal operation test switch set to NO In order for the random sequence to initiate the unit power must be removed completely Caution IMPORTANT If the board is set to TEST mode through the TEST DIP switch SW1 delay will be 10 seconds ANTI SHORT CYCLE DELAY This feature protects the compressor short cycling if the Y call is set and removed The anti short cycle delay is 300sec de...

Page 7: ...follows Alarm mode Constant or Pulse Reset mode Y signal or R signal Lockout mode two 2 or four 4 Strikes Test mode Normal or Test operation The settings shown below are factory default for most heat pump applications however the Unit wiring diagram is the ultimate guide for factory DIP switch default settings Figure 2 1 2 3 4 ON Lockout Reset Alarm Test Figure 2 The following table is available o...

Page 8: ...brownout condition its fault LED will flash five 5 times as error code indication CONDENSATION OVERFLOW The UPM controller continuously monitors the drain pan for high condensate water level and to do so it utilizes a sensor and identifies an alarm condition when the sensor s impedance drops below 230KΩ 15 ONLY when condensate sensor option is present Once the UPM senses this resistance value it e...

Page 9: ...LPC CLOSED FRZ TEMP LIMIT Y1 ON TIME 30 SEC CON 0 POWER SWITCHES SENSOR STATUS CHECK START TIMER NO YES NO YES NO YES T ASC OR RS SEC YES NO TIME 120 SEC START TIMER NO YES NO YES START ANTI SHORT CYCLE INITIAL POWER UP YES NO START RANDOM START UP START COUNTER NEEDED YES COUNT 2 OR COUNT 4 BLINK CODE ON STATUS LED DISPLAY OUTPUT PULSE ALR OUTPUT ON PULSE NO YES HARD LOCKOUT CC OUTPUT OFF V 18VAC...

Page 10: ...70 293 2014 06 Subject to change without prior notice CA Series 10 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Page 11: ...014 06 CA Series Subject to change without prior notice Console Model 11 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Page 12: ...70 293 2014 06 Subject to change without prior notice CA Series 12 For Reference Only Actual unit wiring may vary from this example Always refer to the wiring diagram attached to the unit WIRING DIAGRAM Wiring Diagram ...

Page 13: ...141 345 355 12 4 13 7 16 2 17 9 165 175 335 345 9 0 10 0 22 3 24 7 2 135 140 335 345 9 5 10 5 16 3 18 1 170 175 340 350 7 0 7 8 22 9 25 3 1 5 139 144 370 380 12 2 13 4 15 5 17 1 2 137 142 360 370 9 4 10 4 15 7 17 3 1 5 141 145 415 425 12 1 13 3 14 8 16 4 2 139 144 410 420 9 3 10 3 15 1 16 7 2 110 115 305 315 4 6 5 0 15 3 16 9 3 115 120 305 315 3 8 4 2 15 6 17 2 2 110 115 310 315 5 4 6 0 17 4 19 2 ...

Page 14: ...IG RISE F DROP F PSIG PSIG DROP F RISE F 015 30 40 50 60 70 80 90 100 3 110 115 280 290 3 6 4 0 13 6 15 0 4 110 115 290 295 2 9 3 2 13 9 15 3 3 115 120 295 300 4 4 4 8 15 8 17 4 4 115 120 300 305 3 4 3 8 16 2 17 9 3 127 132 275 285 12 4 13 8 21 8 24 0 115 120 305 310 5 2 5 8 18 1 20 1 4 125 130 265 275 9 7 10 7 22 0 24 4 120 125 310 315 4 1 4 5 18 5 20 5 3 129 135 310 320 12 2 13 4 20 7 22 9 125 1...

Page 15: ... Fluid Flow gpm ______________________________ ______________________________ Compressor Volts Amps ______________ ______________ ______________ ______________ Blower Motor Volts Amps ______________ ______________ ______________ ______________ Source Fluid Type _______________________________ ______________________________ Fluid Flow gpm ______________________________ _____________________________...

Page 16: ...e adjustment Digital display of temperature in either degrees Fahrenheit or Celsius LED Display provides indication for unit operating mode as well as fan speed and fault indication for high or low pressure lockout Adjustable Temperature Set point from 60 F through 80 F 15 5 C through 26 7 C Adjustable Temperature Differential between 1 F and 6 F 0 6 C and 3 3 C Selectable options Manual Automatic...

Page 17: ...17 EP Series 970 293 2014 06 CA Series Subject to change without prior notice Console Model 17 Notes ...

Page 18: ...Console Model 970 293 2014 06 Subject to change without prior notice CA Series 18 Notes ...

Page 19: ...19 EP Series 970 293 2014 06 CA Series Subject to change without prior notice Console Model 19 Notes ...

Page 20: ...601 N W 65th Court Ft Lauderdale FL 33309 Phone 866 642 3198 Fax 954 776 5529 www bosch climate us 970 293 2014 06 or ...

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