Bosch BAT 135 Operating Instructions Manual Download Page 7

BAT 135 | REV. A | JANUARY 2018

Operating Instructions 

BAT 135 Battery Tester

 |  7 |  en

9.  Press ENTER to determine the amount of ripple from the charging system to the battery. One of two testing 

results will be displayed, along with the reading taken.

 

}

Ripple Detected
Diodes function well in the alternator / stator.

 

}

No Ripple Detected
One or more diodes in the alternator are not functioning or there is stator damage. Ensure that the alternator 
mounting is sturdy and that the belts are in good shape and functioning properly. If the mounting and belts 
are good, replace the alternator.

10.  Press ENTER to continue testing the charging system with accessory loads. One of two results will be 

displayed.

 

}

PASS

 

}

FAIL

11.  Press ENTER when the charging system test is completed. Turn all accessory loads and engine off. Press ENTER 

to return to Step 1 or remove the test clamps from the battery posts after completion of testing to end test.

8 Glossary

Gelled Electrolyte (GEL) Battery 
A lead-acid electric storage battery that:

 

}

Is sealed using special pressure valves and should never be opened.

 

}

Is completely maintenance-free. (However, connections must be retorqued and the battery cleaned periodically.) 

 

}

Uses thixotropic gelled electrolyte.

 

}

Uses a recombination reaction to prevent the escape of hydrogen and oxygen gases normally lost in a flooded 
lead-acid battery (particularly in deep-cycle applications). 

 

 

}

Is non-spillable, and therefore can be operated in virtually any position. (However, upside-down installation is 
not recommended.)

Absorbent Glass Mat (AGM) Battery 
A lead-acid electric storage battery that:

 

}

Is sealed using special pressure valves and should never be opened.

 

}

Is completely maintenance-free. (However, connections must be retorqued and the battery cleaned periodically.) 

 

}

Has all of its electrolyte absorbed in separators consisting of a sponge-like mass of matted glass fibers.

 

}

Uses a recombination reaction to prevent the escape of hydrogen and oxygen gases normally lost in a flooded 
lead-acid battery (particularly in deep-cycle applications).

 

}

Is non-spillable, and therefore can be operated in virtually any position. (However, upside-down installation is 
notrecommended.)

Valve Regulated Lead Acid (VRLA) Battery
A battery that is sealed Maintenance Free with a “Bunce” Valve or Valves in the top that opens when a preset pres-

sure is realized inside the battery and lets the excess gas pressure out. Then the valve resets itself.

Example

Example

Example

or

Summary of Contents for BAT 135

Page 1: ...BAT 135 Battery Tester Operating Instructions ...

Page 2: ...duction 3 2 Safety Warnings and Instructions 3 3 Paper Loading 3 4 Test Preparation 4 5 Battery Testing 4 6 Start Stop Test 5 7 System Test 6 8 Glossary 7 9 Warranty Terms and Conditions 8 Appendix A System Analyzer Screens 9 Appendix B Surface Charge Notice 10 Appendix C Decoding Test Codes 12 ...

Page 3: ...e items Another person should be within range of your voice or close enough to come to your aid when you work near a lead acid battery Have plenty of fresh water and soap nearby in case battery acid contacts skin clothing or eyes Wear safety glasses and protective clothing If battery acid contacts your skin or clothing wash immediately with soap and water If acid enters your eye immediately flood ...

Page 4: ...oceed to the Home Screen In operation the tester will only show three results CHECK CLAMPS VOLTAGE HIGH VOLTAGE LOW 1 Make sure you have put 6 pcs 1 5V batteries into the battery chamber Oxyride batteries are not recommended because of the initial 1 7 Volt output If the 1 5V battery runs out of power the screen will display POWER LOW Replace those 6 pcs 1 5V batteries before starting the test Note...

Page 5: ...he battery types EFB AGM FLAT Press ENTER to confirm choice 3 Press to select one of the following battery ratings CCA SAE EN JIS DIN IEC CA MCA Press ENTER to confirm choice 4 Press to input one of the following battery capacities of SAE CCA SAE 40 2000 EN 40 1885 DIN 25 1120 IEC 30 1320 JIS By battery type number CA MCA 50 2400 Press ENTER to begin test 5 Press to confirm temperature Press ENTER...

Page 6: ... s recommended procedure Cranking Volts Not Detected The cranking voltage is not detected 4 If the cranking voltage is normal press ENTER to begin the charging system test 5 Press ENTER The following screen appears 6 Press ENTER One of the following two results for the Charging Volts Test at Idle will be displayed PASS FAIL 7 Monitoring the charging system at idle press ENTER for the charging syst...

Page 7: ...tions must be retorqued and the battery cleaned periodically Uses thixotropic gelled electrolyte Uses a recombination reaction to prevent the escape of hydrogen and oxygen gases normally lost in a flooded lead acid battery particularly in deep cycle applications Is non spillable and therefore can be operated in virtually any position However upside down installation is not recommended Absorbent Gl...

Page 8: ...laced according to published defective return test repair procedures The existence of a defect shall be determined by the manufacturer in accordance with published warranty repair procedures The warranty repair procedures are available upon request This warranty does not cover any unit that has been damaged due to accident abuse alternation use for a purpose other than that for which it was intend...

Page 9: ...018 Operating Instructions BAT 135 Battery Tester 9 en Appendix A System Analyzer Screens The following screens are available for system analysis testing and customization Note Current language is displayed initially Language ...

Page 10: ...tery for a few seconds 2 Press to select battery fully charged or not if tester asks then press ENTER to confirm choice 3 When the test is completed the display shows the actual volts and the actual SAE or Press to select SOH STATE OF HEALTH or SOC STATE OF CHARGE One of 6 results will be displayed Good Pass The battery is good and capable of holding a charge Marginal Battery A Marginal battery in...

Page 11: ...perly Please fully charge the battery and retest after excluding both previous reasons If reading is the same the battery should be replaced immediately 4 Press ENTER to get a test code for record Note A BARCODE will appear after printing Pay attention to the BARCODE Scanner which only supports CODE39 format See Appendix C Generating Test Codes 5 Press to select result printing YES or NO Press ENT...

Page 12: ...Download the decoding software via https www boschdiagnostics com pro products bat135 2 Click the icon labeled BT RTxxx and the sheet below will appear 3 Input the test code into the chart manually or by barcode scanner 4 Test results will appear in the chart after decoding as shown above Appendix C Decoding Test Codes ...

Page 13: ...BAT 135 REV A JANUARY 2018 Operating Instructions BAT 135 Battery Tester 13 en ...

Page 14: ...Bosch Automotive Service Solutions 28635 Mound Road Warren MI 48092 USA Phone 855 267 2483 www boschdiagnostics com PN 1699200248 ...

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