Bosch AquaStar 125X LP Installation And Operating Instructions Manual Download Page 6

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Fig. 2 - Incandescent Particle Tray Illustration

at least 1/4 inch for every foot of its horizontal length. Keep
the horizontal section short and avoid too many elbows.

To check the draft:
Close all doors and windows to the outside.
Turn on all appliances that force air out of the building.
These include all exhaust/ventilation fans, furnaces, clothes
dryers, wood burning stoves, etc.
Open all doors between the AquaStar and these other
appliances.
Run the unit for at least 10 minutes.  Then hold an ordinary
mirror at the side above the front shell. Any flue gases
backdrafting will cause the mirror to fog.  This is a serious
health hazard and must be corrected.  Poor venting can
result in soot building up inside the heater, overheating of
the heater and freezing of the heat exchanger in a freezing
environment.
The mirror will remain clear with a properly functioning draft.

WARNING

Note: The burners of an instantaneous “on demand” water
heater such as the AquaStar are only on at the time that
hot water is actually being used, the vent pipe is therefore
cold except for the short durations when hot water is being
used, it is therefore very important that  the venting and air
supply  be adequate to provide a good positive draft as
soon as the burners  turn on.  See venting guide on back
page.
The AquaStar 125X instantaneous water heaters have built-
in draft diverters and are designed for indoor installation
only. The draft diverter outlet must be connected to a clear,
unobstructed vent of the same size, or larger.

In Canada, CAN/CGA-B149 Installation Code for detailed
requirements
In U.S.A., ANSI Z223.1 - NFPA 54, national Fuel Gas
Code for detailed requirements.

The flue connection for the AquaStar 125X is 5 inches.
However, in CANADA, for installations at high altitude (2000-
4500 feet above sea level) a six inch flue is required. A 5"
by 6" flue adaptor must be affixed to the flue collar of the
AquaStar with at least two screws. See figure 3.

WARNING: Failure TO INCREASE THE VENT SIZE

TO SIX INCHES AND/or assure that the manifold pressure
is set to proper value listed for applications at high altitudes
will cause unsafe venting, asphyxiation, and will void CSA
Certification.

Fig. 3 - Flue Adaptor for High Altitude Canadian

Installations

5” X 6” ADAPTOR

USED ON HIGH ALTITUDE

The incandescent particle tray (shipped loose in the carton
with the water heater) must be attached at  the bottom of
the water heater front cover at the time of installation. Use
the screws provided

See figure 2

VENTING

Vent pipe connection. WARNING: Do not reduce

the vent pipe size.
This appliance must be vented to the outside following all
local ordinances and specifications for installing a gas
appliance vent or chimney. The venting system must be
designed and constructed so as to develop a positive flow
adequate to remove flue gasses to the outdoors. Minimum
vent size must be 5". Minimum vent height must be 6
feet, provided there are no elbows. Termination of
the vent must be 2 feet above any obstruction within
a 10 foot radius of the vent pipe. Consult your gas
utility or National Gas Fuel Code if vent will have
elbows or share venting with another appliance. The
vent connector should have as much vertical rise as
possible (minimum 12”) before any horizontal run.
Optional powervent available in order to sidewall vent.
Contact your local dealer. The appliance must be located
as close as practicable to a chimney or vent. The vent pipe
sections must be secured to each other with sheet metal
screws. Keep in mind the minimum clearance from the top
of your heater. Remember also that single wall vent pipe
connectors require a 6 inch clearance from combustibles.
National Fuel Gas Code specifies double wall — Type “B”
— vent pipe be used in cold climates and for gas vents
running through attics. We consider double wall vent pipe
preferable in all circumstances. Any vent section greater
than 45 degrees from vertical is considered horizontal.
Horizontal sections of vent connectors must slope upwards

SCREWS

INCANDESCENT PARTICLE TRAY

Fig. 1 - Mounting the Heater

WALL STUDS

1” X 4”

SPACE BOARD

13 ¼”

SUPPORT BOARD

Summary of Contents for AquaStar 125X LP

Page 1: ...onal injury or death FOR YOUR SAFETY Do not store or use gasoline or other flammable combustible or corrosive vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s inst...

Page 2: ... heating capacity of the heater Electronic Pilot Ignition Safety Flame Sensor at pilot burner not thermocouple On Off Switch to activate system LED indicator flashes before battery needs replacement AquaStar 125X LP and 125X NG Specifications Gas Input max 117 000 Btu hr min 28 000 Btu hr Water Connection 1 2 Thread fitting H x W x D 29 3 4 x 18 1 4 x 8 3 4 Vent 5 Gas Connection 1 2 NPT thread Min...

Page 3: ...STIBLE AND NON COMBUSTIBLE MATERIALS FOR ALCOVE OR CLOSET INSTALLATIONS FRONT VIEW SIDE VIEW AQUASTAR MODEL 125X D870_072 MODEL 125 X TOP A 12 FRONT B 4 BACK 0 SIDES 4 FLOOR C 12 FLUE DIAMETER 5 Some local codes require 18 in garage installations ...

Page 4: ... underwater PROPER LOCATION FOR INSTALLING YOUR HEATER Carefully select the location of your new heater For your safety and for proper heater operation you must provide an abundant supply of combustion air and a proper venting installation Fig 0 Water heater drain plug The heater may still operate even when improperly vented It will however be less efficient and could eventually damage the heater ...

Page 5: ...n the right side panel of the cover Also each burner orifice is stamped with a number 79 for LPG and 120 for Natural Gas This product is not approved for manufactured homes mobile home recreational vehicles RV or boats Reference ANSI Z21 10 3 This product is neither designed or approved for outside installations COMBUSTION AIR REQUIREMENTS The AquaStar water heater holds cold water in its copper h...

Page 6: ...ARNING Failure TO INCREASETHE VENT SIZE TO SIX INCHESAND or assure that the manifold pressure is set to proper value listed for applications at high altitudes will cause unsafe venting asphyxiation and will void CSA Certification Fig 3 Flue Adaptor for High Altitude Canadian Installations 5 X 6 ADAPTOR USED ON HIGH ALTITUDE The incandescent particle tray shipped loose in the carton with the water ...

Page 7: ...f the serving gas supplier WARNING The heater must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 0 5 psig The water heater must be isolated from the gas supply piping system by closing the manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 0 5 psig The...

Page 8: ...d between the PRV and the heater No reducing coupling or other restriction may be installed in the discharge line The discharge line must be installed such that it allows complete drainage of both the PRV and the line THREADEDASSEMBLY SWEATEDASSEMBLY The location of the PRV must be readily accessible for servicing or replacement and be mounted as close to the water heater as possible See Fig 7 To ...

Page 9: ...about 4 seconds 7 The pilot flame will extinguish 10 30 seconds after the burners come on The burners will remain on until the hot water tap is turned off NOTE On a first time initial installation existence of air in the gas supply line and in the water line may cause some ignition delay In that case repeatedly open and close the hot water tap in order to restart the ignition process until all the...

Page 10: ... the center core Yellow flames could be a sign of wrong size gas orifices or dirty burners or a blockage on the heat exchangers fins If some burners have yellow flames while others have good flames it is likely that dust lint or spider webs have partially clogged the burner venturis To clean the burners contact a gas service person Mineral Scale Build up The AquaStars heater when operated at lower...

Page 11: ...Water valve parts may be dirty or components damaged First check that venturi is free of dirt particles Water valve and component parts must be totally free of dirt In hard water areas mineral deposits can eventually 3 5 years in hard water areas corrode the water valve parts to a point where they will need replacing Any sign of moisture at the bleed hole is a sign that the water valve components ...

Page 12: ...ar 6 Parts in water flow valve are corroded so that the gas passage is not fully opening HOT WATER TEMPERATURE FLUCTUATES UNIT DEACTIVATED 1 Unbalanced pressure in waterlines The added restriction caused by the Aquastar in the hot water system can result in uneven pressures between the cold and the hot In such cases when mixing cold water at the tap the lower hot water pressure may be overpowered ...

Page 13: ...itch 12 Gas inlet gas pressure test nipple 13 LED 2 Cold water is mixing with the hot water between the AquaStar and the outlet See 4 under NO SPARKAT THE PILOT 3 Inlet water pressure is erratic due to inadequate supply water pressure or saturated pressure tank on well system Check the inlet water pressure On a private well raise minimum pressure setting to 30 psi Confirm that the pressure tank is...

Page 14: ...14 Fig 15 INTERIOR COMPONENTS DIAGRAM AND PARTS LIST ...

Page 15: ... 708 504 021 15 Diaphragm switch LPG 8 708 504 049 16 Pilot burner assembly LPG 8 708 105 491 16 Pilot burner assembly NG 8 708 105 337 17 Electrode ignition group 8 718 107 067 18 Injector pilot NG 8 708 200 069 18 Injector pilot LPG 8 708 200 312 19 Pilot gas tube 8 700 707 349 20 Washer 8 700 103 173 21 Electronic control box 8 707 207 011 22 Battery box 8 700 505 062 23 Set of cables complete ...

Page 16: ...rigid Tubing 1 2 5 8 3 4 7 8 MAXIMUM LENGTH NOT RECOMMENDED 20 60 150 Flex tubing greatly reduces capacity and therefore is not recommended Minimum Vent Size and Height Minimum Diameter Minimum Height 5 inches 6 feet NOTE Vent size must not be restricted Installation must comply with national fuel gas code venting requirements for a 117 000 Btu Category I appliance and any applicable local codes W...

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