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Bosch 3006, Repair Manual

The Bosch 3006 Repair Manual is an essential tool for DIY enthusiasts and professional technicians alike. This comprehensive manual provides detailed instructions and diagrams to help you troubleshoot, repair, and maintain your Bosch 3006 efficiently. Download this user-friendly manual for free at manualshive.com and unlock the potential of your Bosch 3006.

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Table of Contents

Description

Page

Section 1  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Warranty / Technical Specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Model / Serial Number Location  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Product Overview  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 – 7
Notes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Section 2  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

Operation, SHU 3002 / 3006 / 3012 / 3016 / 4002 / 4006 / 4016 / 4022 / 4026 / 4036  . 10
Cycle Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Operation, SHI 4302 / 4306 — SHU 4302 / 4306 / 4312 / 4316  . . . . . . . . . . . . . . . . . . . . . . 12
Cycle Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Operation, SHU 5302 / 5304 / 5305 / 5306 / 5312 / 5314 / 5315 / 5316  . . . . . . . . . . . . . . 14
Cycle Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Operation, SHI / SHU 6802 / 6805 / 6806  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Cycle Chart  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Notes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Section 3  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Rack System  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 – 21
Interior Features  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 – 25
Detergent / Rinse-Agent  Dispenser  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Washability / Drying  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

SERVICE REMINDER  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Section 4  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Outer Door Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Door Components  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Dispenser Operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Dispenser Removal  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Facia Assembly  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34 – 35
Notes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

Section 5  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

Base Components – Front Accessible: Electrical Connection  . . . . . . . . . . . . . . . . . . . . . . . . . 38

Circulation Motor Capacitor  . . . . . . . . . . . . . . . . . . . . 38
Leveling Legs  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Water Valve  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Drain Motor  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 — 41

Summary of Contents for 3006

Page 1: ...805 6806 SHU 3002 3006 3012 3016 4002 4006 4016 4022 4026 4036 4302 4306 4312 4316 5302 5304 5305 5306 5312 5314 5315 5316 6802 6805 6806 SHV 4303 4803 BSH Home Appliances 2800 South 25th Avenue Broadview Illinois 60153 Effective December 1 1998 1st Edition Rev 0 ...

Page 2: ... diagnosis and repair of the current SHI SHU and SHV model dishwasher series To better understand these appliances their operation and construction we suggest that you read this manual thoroughly before attempting any repairs All information is current at the time of printing ...

Page 3: ...2 5304 5305 5306 5312 5314 5315 5316 14 Cycle Chart 15 Operation SHI SHU 6802 6805 6806 16 Cycle Chart 17 Notes 18 Section 3 19 Rack System 20 21 Interior Features 22 25 Detergent Rinse Agent Dispenser 26 Washability Drying 27 SERVICE REMINDER 28 Section 4 29 Outer Door Removal 30 Door Components 31 Dispenser Operation 32 Dispenser Removal 33 Facia Assembly 34 35 Notes 36 Section 5 37 Base Compone...

Page 4: ...Pump Motor Removal 64 Circulation Pump Motor Assembly 65 Heater Assembly Removal 66 Heater Assembly 67 Aqua Sensor 68 Door Spring Removal 69 Notes 70 Section 9 71 Wiring Diagrams Schematics 72 84 Test Program Diagram 1 SHI 4302 4306 Diagrams 1 8 9 SHI 6802 6805 6806 Diagrams 1 8 11 SHU 3002 3006 3012 3016 Diagrams 2 3 4 SHU 4002 4006 4016 4022 4026 4036 Diagrams 5 6 7 SHU 4302 4306 4312 4316 Diagr...

Page 5: ...H 3 Section 1 Description Page Warranty Technical Specifications 4 Model Serial Number Location 5 Product Overview 6 7 Notes 8 ...

Page 6: ...ways disconnect both component leads before measuring for resistance Electrical Warning To avoid personal injury and or property damage it is important that safe servicing practices and procedures are observed at all times Disconnect the electrical service before attempting any repairs and live tests are to be performed by experienced and qualified service personnel only Electrical Requirements Ra...

Page 7: ... Serial numbers can be found on the left side of the tag within the black outline box Fig 1 2 The Model Number for this unit is SHU 5312 UC U06 Located just under the Model Number is the ten digit Serial Number The Serial Number for this unit is FD 7801 123456 Service note A second Model and Serial number tag is located on the Base see Section 5 Fig 10 1 ...

Page 8: ... a minute To protect the heater from dry fire the Flow Switch will not allow the Heater to activate unless water is flowing Water temperature is controlled by the NTC negative temperature coefficient As water temperature increases the NTC records the decrease in resistance The Control Unit Logic Board measures this resistance change and allows the program to advance once the correct temperature re...

Page 9: ...H 7 Overhead Spray Upper Spray Arm Coupling Feed Tube Lower Spray Arm Sump Flow Through Heater Aqua Sensor Fig 2 2 Product Overview ...

Page 10: ...8 H Notes ...

Page 11: ... 3012 3016 4002 4006 4016 4022 4026 4036 10 Cycle Chart 11 Operation SHI 4302 4306 SHU 4302 4306 4312 4316 12 Cycle Chart 13 Operation SHU 5302 5304 5305 5306 5312 5314 5315 5316 14 Cycle Chart 15 Operation SHI SHU 6802 6805 6806 16 Cycle Chart 17 Notes 18 ...

Page 12: ...D illuminates Note The On lamp will remain illuminated until the On Off Button is depressed a second time turning the unit off If the door is opened during the cycle the On Off Button will be reset to off and must again be depressed to re active the unit Fig 3 1 Then turn the Timer Knob slowly clockwise to the start position and release You will hear the Drain Motor activate The Timer Knob will co...

Page 13: ...own above are the range of values that may be obtained while running the dishwasher under normal conditions Actual values may vary The actual cycle duration water and energy usage are dependent upon inlet water temperature Non deli cate Soups casseroles sauces potatoes pasta rice eggs roast or fried food a lot stuck on hard a lot a little a little very little Power Scrub Regular Wash Pre rinse Dry...

Page 14: ...esired Cycle Button twice The LED above that cycle will then illuminate As the program advances the Cycle Progress LED s will illuminate wash rinse dry When the cycle is complete the Clean LED will be illuminated TO CANCEL A CYCLE Press the Power Scrub Plus and Regular Wash Buttons both in at the same time The unit will then drain and the Clean LED will illuminate Please note If the door is opened...

Page 15: ... running the dishwasher under normal conditions Actual values may vary The actual cycle duration water and energy usage are dependent upon inlet water temperature Non deli cate Soups casseroles sauces potatoes pasta rice eggs roast or fried food a lot stuck on hard a lot a little a little very little Power Scrub Plus Regular Wash Pre rinse Drying Rinse aid 161 F Rinse Wash 140 F Pre rinse Pre rins...

Page 16: ... Scrub Wash and Delicate Econo Buttons both in at the same time The unit will then drain and the figure CL will appear in the display DELAY START The Delay Start feature allows the unit to be delayed for up to nine hours To program start the unit as described above but after selecting a cycle push the Delay Start button The display will show a 1h or one hour delay Continue to depress the Delay Sta...

Page 17: ...When Top Rack Only feature is used the water consumption is reduced approximately 30 Shown above are the range of values that may be obtained while running the dishwasher under normal conditions Actual values may vary The actual cycle duration water and energy usage are dependent upon inlet water temperature and amount of soil on dishware Non deli cate Soups casseroles sauces potatoes pasta rice e...

Page 18: ... START The Delay Start feature allows the unit to be delayed for up to nine hours To program start the unit as described above but after selecting a cycle push the Delay Start button The display will show a 1h or one hour delay Continue to depress the Delay Start Button until the desired delay time is reached up to nine hours 9h The unit will begin automatically once the delay time has elapsed To ...

Page 19: ...of lightly soiled dishes When Top Rack Only feature is used the water consumption is reduced approximately 30 Shown above are the range of values that may be obtained while running the dishwasher under normal conditions Actual values may vary The actual cycle duration water and energy usage are dependent upon inlet water temperature and amount of soil on dishware Non deli cate Soups casseroles sau...

Page 20: ...18 H Notes ...

Page 21: ...H 19 Section 3 Description Page Rack System 20 21 Interior Features 22 25 Detergent Rinse Agent Dispenser 26 Washability Drying 27 Notes 28 ...

Page 22: ...en minutes then pour in two cups of white vinegar and let the unit complete the cycle repeat if necessary On select models the Upper Rack is height adjustable To adjust rack height or to remove the Rack from the unit Fully extend the Rack as shown in Fig 4 2 Note how the Rack Rollers are designed to ride on the outside of the Rails for a smoother operation With the Rack fully extended Lift up on t...

Page 23: ...pper Rack is the Upper Spray Arm Assembly The Upper Spray Arm can be removed from the Upper Spray Arm Assembly for cleaning or replacement by turning the Arm Nut counter clockwise Fig 4 4 And then bringing the Arm down and off the Arm Assembly Fig 4 5 ...

Page 24: ... dishwasher covered in this repair manual are identical Those features include 1 Strike Plate The Strike Plate is in a fixed position and cannot be adjusted 2 Upper Rack Rails and Guide Rollers 3 Door Gasket 4 Lower Spray Arm 5 Filter Basket 6 Filter Screen 7 Feeder Tube Assembly ...

Page 25: ...unclipping it from the Rail Then slide the Rail out from the Guide Rollers The Upper Rack Guide Rollers are permanently attached to the Tank and cannot be removed or repaired To remove the Gasket simply pull it away from the Tank Channel To replace press the ribbed end firmly into the channel until secure No sealant or glue is required Service tip To test for a bad Door Gasket open the dishwasher ...

Page 26: ...24 H Interior Features Fig 5 11 Fig 5 12 1 2 2 Fig 5 7 Fig 5 8 Water Level Fig 5 9 Fig 5 10 ...

Page 27: ...ut The Filter Screen is also made of stainless steel and was designed with rolled ends to eliminate sharp edges It too should be inspected and cleaned at least once a month Fig 5 12 With the Filter Screens removed you now have access to the sump area The Sump has a Drain Intake on the left and the Circulation Pump Intake on the right A removable cover item 1 hides the Drain Impeller To remove the ...

Page 28: ...sed into the rinse stage of the cycle The factory setting is three There is also an eyepiece item 2 that provides a visual indication as to the amount of Rinse Agent remaining in the Dispenser Fig 6 1 Fig 6 4 2 1 To the right of the Rinse Agent Dispenser is the Detergent Cup item 1 Once detergent has been loaded into the cup slide the Detergent Door item 2 closed When the door is fully closed pres...

Page 29: ...emperature of up to 161 Fahrenheit and the addition of Rinse Agent to achieve a quality drying result HOW THIS SYSTEM FUNCTIONS During the rinse cycle water is heated to 161 Fahrenheit this heat is transferred to the items in the dishwasher where it is absorb and stored During the drying portion of the cycle all dishwasher items will then radiate the stored heat thus evaporating any water that has...

Page 30: ... features and components of the SHU 5312 will be demonstrated However due to the overwhelming similarities between the model SHU 5312 and the remaining Bosch Dishwasher line you will be able to easily diagnose and repair all current Bosch model SHU SHI and SHV Dishwashers ...

Page 31: ...H 29 Section 4 Description Page Outer Door Removal 30 Door Components 31 Dispenser Operation 32 Dispenser Removal 33 Facia Assembly 34 35 Notes 36 ...

Page 32: ...he Door Panel out toward you then slide the top of the panel down and out from under the Facia Panel Fig 7 2 As the Outer Door is being removed the left or right Door Guards may shift or fall out of place Fig 7 3 To reposition them slide them back in over the hinge Fig 7 4 lining up the door guard square tab with the hinge lever square notch Please note Door Guards must be in place before reinstal...

Page 33: ...or has been removed the following components become visible 1 Dispenser Assembly 2 Condensation Tube 3 Upper Wiring Harness 4 Door Guards 5 Door Seal 6 Bituminious Insulation 7 Cloth Fiber Insulation Also note the Toe Kick item 8 and the Toe Kick Mounting Screws item 9 ...

Page 34: ... 3 As you push in on the mounting tab use a needle nose pliers to bring the switch down and out from the Dispenser Fig 8 4 The Dispenser Assembly operates via a PTC Actuator wax motor item 1 When voltage is applied to the Actuator it advances a Combination Lever item 2 The Combination Lever allows the Soap Door to open and later in the cycle dispenses the Rinse Agent To remove the Actuator first d...

Page 35: ...r by pulling it toward you and sliding the tube out from the Dispenser Now using a broad tipped regular screwdriver spread the top and bottom metal positioning strips away from the Dispenser Fig 8 5 Then apply light pressure to the Dispenser and break the seal between it and the Inner Stainless Steel Door Fig 8 6 TO INSTALL Clean the inner portion of the stainless steel door where the Dispenser Ga...

Page 36: ...EMOVAL After removing the Outer Door remove the six T 20 Torx screws securing the Facia Assembly to the Inner Stainless door Fig 9 1 With the screws removed bring the Facia Assembly down cradling it so as not to scratch the Facia Console Now remove the Wiring Connectors by pressing in on the locking tabs of each connector then sliding the connector up and off from the Control Unit ...

Page 37: ...Facia Console or Program Buttons can be replaced at this time ON OFF SWITCH REMOVAL Bend the single tab up item 1 Then slide the switch up and out from the frame and remove the Locking Lever item 2 Note The Locking Lever item 2 switches the unit off when the door is opened during operation DOOR LATCH ASSEMBLY REMOVAL Bend the two tabs up and slide the Latch down CONTROL UNIT REMOVAL Press in on th...

Page 38: ...36 H Notes ...

Page 39: ...H 37 Section 5 Description Page Base Components Front Accessible Electrical Connection 38 Circulation Motor Capacitor 38 Leveling Legs 39 Water Valve 39 Drain Motor 40 41 Notes 42 ...

Page 40: ...mponents remove the Toe Kick Also for better visibility it is strongly recommended that the Outer Door be removed as well The Front Accessible Lower Components consist of the following items 1 Electrical Connection 2 Circulation Motor Capacitor 3 Front Leveling Legs 4 Model and Serial number tag 5 Rear Leveling Leg adjustment screw 6 Water Solenoid Valve 7 Access Panel 8 Drain Motor 9 Circulation ...

Page 41: ...ws the single Rear Leveling Leg to be adjusted from the front of the unit Turning the screw clockwise will extend the leg and counter clockwise retracts it For convenience an additional Serial Number Tag item 2 is located on the Base To replace the Water Solenoid Valve first remove the two T 20 Torx valve mounting screws Then bring the Water Valve out from the Base and disconnect the water line by...

Page 42: ...oor Panel should also be removed As demonstrated in Figs 10 7 and 10 8 with the Lower Access Panel removed you gain all the space required to replace the Drain Motor Fig 10 8 item 1 as well as allowing better visibility to the Circulation Motor Wiring Fig 10 8 item 2 rear components wiring and hoses To remove the Lower Access Panel Fig 10 7 item 1 remove the two T 20 Torx screws located in the lef...

Page 43: ...Fill Hose and its two connection points A and B Next remove the wiring connectors and then while pulling back on the Locking Tab turn the Drain Motor clockwise Continue turning the Drain Motor clockwise until it reaches the two O clock stop position Then bring the motor out from the Sump The Drain Motor is mounted to the Sump using a slot and tab fit To install the Drain Motor insert it back into ...

Page 44: ... Service Reminder From this point forward all service procedures demonstrated in the remainder of this repair manual will require the dishwasher to be disconnected and removed from the cabinet for servicing ...

Page 45: ...H 43 Section 6 Description Page Left Side Access 44 Left Side Components 45 Water Inlet Discharge System Operation 46 47 Water Inlet Discharge System Removal 48 ...

Page 46: ... 2 and 11 3 The Side Panel is press fit onto the Front and Rear Corner Blocks of the dishwasher To remove the panel gently lift up on the front corner disengaging it from the Front Corner Block arrow A Then bring the panels back corner off the rear block while moving the panel toward the rear of the dishwasher arrow B Bring the panel out from the side of the unit about forty five degrees and then ...

Page 47: ... 4 1 1 8 With the Left Side Panel removed you now have access to the following components 1 Corner Blocks 2 Cloth Fiber Insulation Panel 3 Drain Hoses 4 Water Chamber 5 Inlet Water Line 6 Water Level Housing Assembly 7 Sump Fill Hose 8 Left Hinge ...

Page 48: ...46 H Fig 12 2 Fig 12 3 Fig 12 4 Normal Fill Over Fill Base Float Water Inlet Discharge System Operation Fig 12 1 1 2 3 4 5 8 6 7 9 ...

Page 49: ...e the Safety Float item 5 As the Safety Float rises it in turn closes the Float Switch item 6 When the Float Switch closes it activates the Drain Motor Service tip If the dishwasher repeatedly fills and drains the cause is most likely a faulty Diaphragm BASE FLOAT Fig 12 4 As an additional safety feature if the Base were to fill with water due to a hose or pump leak the Base Float item 9 will rise...

Page 50: ...ssembly Then remove the wiring connector and slide the assembly up and out from the Water Level Housing The Float Switch item 1 is a press fit and easily removed as an individual component To replace either Drain Hose first remove the Drain Hose retaining clip Then bring the hose down and out from the Water Chamber When re installing make sure the hose is snug and the retaining clip is back in pla...

Page 51: ...H 49 Section 7 Description Page Right Side Access 50 Right Side Components 51 NTC Operation 52 NTC Removal 53 57 Notes 58 ...

Page 52: ...ig 13 2 RIGHT SIDE PANEL REMOVAL Remove the two T 20 Torx screws located on the top and bottom of the Left Trim Strip Fig 13 1 and then slide the Trim Strip up and off the unit To remove the panel refer to Section 6 Figs 11 2 and 11 3 ...

Page 53: ...p Motor removal Service Note Section 8 also gives and alternative removal method for the Circulation Pump Motor Base Wiring Connectors The Base Wiring Connectors allow the Upper Wiring Harness to mate with the Base Wiring Harness Flow Switch Located between the two heater terminals is the Flow Switch In the event that water does not flow across the Heating Element the Flow Switch disables the elem...

Page 54: ...el is reached Service note The SHU 30 and SHU 40 models do not use an NTC but utilize a standard normally open thermostat bi metal Also combined within the NTC or standard thermostat is a High Limit Safety Thermostat connected with red leads The normally closed high limit is set to 185 Fahrenheit and is self resetting Service tip The NTC can be checked without removing the dishwasher by measuring ...

Page 55: ... Fig 14 2 Fig 14 3 Fig 14 4 To replace the NTC first remove the Right Side Panel Outer Door and Toe Kick Fig 14 2 Then remove the two Front Base Mounting Screws Fig 14 3 And the single Rear Base Mounting Screw Fig 14 4 ...

Page 56: ...54 H NTC Removal Fig 14 7 Fig 14 6 Fig 14 5 Next remove the Hinge Cover and unhook the Pulley Arm from the Hinge by lifting it up and then off the Hinge ...

Page 57: ...mp item 1 And the two Sump Clamps item 2 With the block in place you now have the required access to replace the NTC Service note The Circulation Pump Motor can also be replaced at this time see Section 8 With all steps complete bring the Tank up from the Base and insert a block in the rear of the unit between the Tank and the Base 1 2 Fig 14 10 Fig 14 9 Fig 14 8 ...

Page 58: ...gs 14 11 and 14 12 raising the Tank provides the necessary access space required to remove either the NTC or the Circulation Pump Motor Service note When re seating the Tank make sure to check that it is inserted squarely back into the pump and seated properly ...

Page 59: ...the tab open as you lift Once the NTC has been removed make sure to retrieve the NTC O ring from the Heater Assembly if it is not on the NTC when it s removed Service tip When installing the NTC apply water to the O ring so it will seat easier To avoid leaks always make sure the NTC is secure and inserted completely into the Heater Assembly Then unhook the rear tab item 2 holding it open while you...

Page 60: ...58 H Notes ...

Page 61: ...Description Page Tank Removal 60 62 Base Components 63 Circulation Pump Motor Removal 64 Circulation Pump Motor Assembly 65 Heater Assembly Removal 66 Heater Assembly 67 Aqua Sensor 68 Door Spring Removal 69 Notes 70 ...

Page 62: ...nd Right Side Panels and Toe Kick leaving the unit as shown in Fig 15 1 Next disconnect the Upper Wiring Harness from the Control Unit and On Off Switch and then bring the harness off its mounting point on the Condensation Tube Fig 15 2 Now from inside the dishwasher remove the Lower Spray Arm Filter Basket and Screen then remove the two screws that attach the Feeder Tube to the Sump item 1 And th...

Page 63: ...H 61 Tank Removal Fig 15 6 Fig 15 4 Fig 15 5 Then on both the left and right sides remove the Hinge Covers and then off the Hinges and unhook the Pulley Arms from both Hinges by lifting them up ...

Page 64: ...iver down releasing the tab Service note The tab is a press fit and will simply snap into position when replaced Fig 15 9 With both Tank Mounting Screws and Door Hinge Pivot Tabs removed bring the Inner Door up and off the unit The Lower Door Seal item 1 will pull away as you remove the door Set the door aside Service note The Door Seal is a press fit along the bottom lip of the tank To avoid leak...

Page 65: ...ck into the Sump and seated properly With the Tank removed you now have access to the following components 1 Circulation Motor 2 Circulation Pump 3 Heater Assembly 4 Aqua Sensor Service reminder As previously mentioned in Section 7 the Circulation Pump Motor can also be replaced from the right side without removing the Tank However the additional visibility and access the Tank removal method allow...

Page 66: ...64 H 2 1 Circulation Pump Motor Removal Fig 16 4 Fig 16 2 Fig 16 3 Fig 16 5 3 2 4 1 ...

Page 67: ... The Rear Pump Assembly consists of four components Fig 16 5 1 Rear Pump Housing 3 Impeller 2 Main Pump Seal 4 Impeller Seal Each component can be replaced as an individual item TO INSTALL First locate the Key Square on the Front Pump Housing Fig 16 6 Next locate the Key Square Cut Out on the Rear Pump Housing Fig 16 3 item 2 When replacing the Pump Motor make sure to line up the Key Square with t...

Page 68: ...66 H Drain Motor Lower Spray Arm Upper Spray Arm Aqua Sensor NTC Flow Switch Circulation Motor Pump Flow Through Heater Impeller Cover Heater Assembly Removal Fig 16 8 Fig 16 9 Fig 16 10 3 1 4 2 ...

Page 69: ...Intake from Circulation Pump 5 Locking Tab 2 Discharge to Lower Spray Arm 6 NTC Socket 3 Discharge to Upper Spray Arm 7 Flow Switch 4 Aqua Sensor if equipped TO INSTALL Slide the Heater Assembly into the Circulation Pump Connection first then bring the Heater down and seat the two outlet gaskets back into the Sump Make sure all three gaskets are secure and the locking tab is in place Then replace ...

Page 70: ...h the pre wash water then no additional wash water is added If the beam cannot pass through then the pre wash water is drained and a fresh fill is added for the main wash cycle To replace the sensor Fig 16 14 slide it out from its housing located on the Heater Assembly Service note Since the Aqua Sensor has no effect on washability it should never be replaced Only if a leak were to occur should se...

Page 71: ...16 If a Door Panel Kit is applied to the dishwasher the factory springs must be replaced with the heavy duty version that is provided with the panel kit TO REPLACE THE SPRINGS Lay the dishwasher on its back being careful not to damage the Drain Hose Then using a small screwdriver remove the Door Springs by prying the Spring Plate out from the Base Fig 16 17 Then remove the Spring Cable by unhookin...

Page 72: ...70 H Notes ...

Page 73: ...06 1 8 9 SHI 6802 SHI 6805 SHI 6806 1 8 11 SHU 3002 SHU 3006 SHU 3012 SHU 3016 2 3 4 SHU 4002 SHU 4006 SHU 4016 SHU 4022 SHU 4026 SHU 4036 5 6 7 SHU 4302 SHU 4306 SHU 4312 SHU 4316 1 8 9 SHU 5302 SHU 5304 SHU 5305 SHU 5306 SHU 5312 SHU 5314 SHU 5315 SHU 5316 1 8 10 SHU 6802 SHU 6805 SHU 6806 1 8 11 SHV 4303 SHV 4803 12 13 ...

Page 74: ...ar in the display 20 21 etc When released the LED s for the two programs will begin flashing The check each LED press the corresponding program button To check the countdown display and refill rinse aid LED press the REGULAR WASH button To start the test program press the SCRUB WASH and DELICATE ECONO buttons both in a second time When the test program is complete the countdown display will indica...

Page 75: ... f5 current path Symbol Key current path a1 MAIN SWITCH 2 e0 DOOR SWITCH 3 A2 ACTUATOR Dispenser 7 e6 FLOAT SWITCH 7 e5 FLOW SWITCH 11 f3 THERMOSTAT 140 F 9 f1 WATER LEVEL SWITCH 5 f4 THERMOSTAT 161 F 6 Symbol Key POWER SCRUB b1 b3 REGULAR b1 b2 RINSE HOLD b3 f5 HIGH LIMIT 185 F 12 current path h1 ON OFF LAMP 4 m1 TIMER MOTOR 6 m2 CIRCULATION MOTOR 10 m3 DRAIN MOTOR 8 r1 HEATING ELEMENT 12 s2 WATE...

Page 76: ... e5 4 GNYE 1 PE 3 GNYE PE 2 GNYE s2 GNYE m2 RD f5 Heating Element r1 GNYE PE 1 GNYE r1 GNYE m2 GNYE PE 4 Ground PE 1 2 4 RD u 3b WHRD m1 WHRD e0 1 Actuator A2 WHRD e0 1 GYRD u 6b GN u 6a RD a1 3 BU u 5a WH u 8a GY u 3 BURD m2 WHRD f5 GYRD m3 L1 GN f3 RD e6 1 BU f1 1 WH e5 2 GY e6 2 Wiring Connector l6 1 2 3 4 5 6 7 8 9 BK u 2b BURD m3 BURD l6 9 GNYE PE 1 GNYE r1 1M Circulation Motor m2 1 2 3 Hi K1...

Page 77: ...H U F U F P P U U F U F P F P P U U H U H U H U H U R H U R F U F P P U U U U F U F Stop P P U U U F U F P P PRE WASH WASH W HEAT PRE RINSE RINSE W HEAT DRYING 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 a b a b a b a b a b a b a b a b Thermostat 140 Drain Motor Timer Motor 161 Thermostat Bypass Water Solenoid Thermostat 161 Heating Element Drain Motor Actuator Timer Stop Circulation Motor Regular ...

Page 78: ... a1 MAIN SWITCH 2 e0 DOOR SWITCH 3 A2 ACTUATOR Dispenser 7 e6 FLOAT SWITCH 7 e5 FLOW SWITCH 11 f3 THERMOSTAT 140 F 9 f1 WATER LEVEL SWITCH 5 f4 THERMOSTAT 161 F 6 Symbol Key POWER SCRUB b1 b3 REGULAR b1 b2 b3 ECONOMY b1 b2 RINSE HOLD b3 f5 HIGH LIMIT 185 F 12 current path h1 ON OFF LAMP 4 m1 TIMER MOTOR 6 m2 CIRCULATION MOTOR 10 m3 DRAIN MOTOR 8 r1 HEATING ELEMENT 12 s2 WATER SOLENOID 5 u TIMER CO...

Page 79: ...GN e5 4 GNYE 1 PE 3 GNYE PE 2 GNYE s2 GNYE m2 RD f5 Heating Element r1 GNYE PE 1 GNYE r1 GNYE m2 GNYE PE 4 Ground PE 1 2 4 RD u 3b WHRD m1 WHRD e0 1 Actuator A2 WHRD e0 1 GYRD u 6b GN u 6a RD a1 3 BU u 5a WH u 8a GY u 3 BURD m2 WHRD f5 GYRD m3 L1 GN f3 RD e6 1 BU f1 1 WH e5 2 GY e6 2 Wiring Connector l6 1 2 3 4 5 6 7 8 9 BK u 2b BURD m3 BURD l6 9 GNYE PE 1 GNYE r1 1M Circulation Motor m2 1 2 3 Hi ...

Page 80: ...P U U F U F P F P P U U H U H U H U H U R H U R F U F P P U U U U F U F Stop P P U U U F U F P P PRE WASH WASH W HEAT PRE RINSE RINSE W HEAT DRYING 8 7 6 5 4 3 2 1 11 12 13 14 15 16 17 18 19 a b a b a b a b a b a b a b a b Thermostat 140 Drain Motor Timer Motor 161 Thermostat Bypass Water Solenoid Thermostat 161 Heating Element Drain Motor Actuator Timer Stop Circulation Motor Economy Regular Powe...

Page 81: ...2 1 1 12 1 2 12 1 3 dependent on equipment 1 Symbol Key a1 ON OFF SWITCH e0 DOOR SWITCH A1 ACTUATOR Upper Basket A2 ACTUATOR Dispenser e6 FLOAT SWITCH e5 FLOW SWITCH e3 REED SWITCH f1 WATER LEVEL SWITCH Symbol Key f5 HIGH LIMIT 185 F m2 CIRCULATION MOTOR m3 DRAIN MOTOR NTC TEMPERATURE SENSOR r1 HEATING ELEMENT s2 WATER SOLENOID X2 SERVICE CONNECTOR l4 AQUA SENSOR X1 JUMPER L permanent split capaci...

Page 82: ... l2 5 3 BN l2 5 2 BN l2 5 1 WH l2 4 7 l5 9 8 7 6 5 4 3 2 1 RD f5 WH e6 1 VT s2 BU f1 4 GYRD m3 L1 RD l2 7 2 WH a1 6 BU l2 4 4 BK m2 1 BU l2 4 2 BU l2 4 3 BU l2 4 1 l6 9 8 7 6 5 4 3 2 1 BK l6 8 WHVT m3 WHVT e5 GNYE PE 1 GNYE r1 1M 1 2 3 Hi K4 Ha GN l5 1 BU l6 6 GN l5 2 RD l6 1 RD r1 f2 f4 f5 185 RD e6 1 BU l6 7 P 4 2 1 WH l6 2 RD f1 1 GYRD m3 L1 WH s2 4 2 1 RD r1 WHRD e0 1 WHVT m2 3 4 2 1 1 may exi...

Page 83: ... BN l2 5 2 BN l2 5 1 BN l4 3 BN l4 2 BN l4 1 WH l2 4 7 l5 9 8 7 6 5 4 3 2 1 RD f5 WH e6 1 VT s2 BU f1 4 GYRD m3 L1 RD l2 7 2 WH a1 6 BU l2 4 4 BK m2 1 BU l2 4 2 BU l2 4 3 BU l2 4 1 l6 9 8 7 6 5 4 3 2 1 BK l6 8 WHVT m3 WHVT e5 GNYE PE 1 GNYE r1 1M 1 2 3 Hi K4 Ha GN l5 1 BU l6 6 GN l5 2 RD l6 1 RD r1 f2 f4 f5 185 RD e6 1 BU l6 7 P 4 2 1 WH l6 2 RD f1 1 GYRD m3 L1 WH s2 4 2 1 RD r1 WHRD e0 1 WHVT m2 ...

Page 84: ... BN l2 5 6 BN l2 5 3 BN l2 5 2 BN l2 5 1 BN l4 3 BN l4 2 BN l4 1 WH l2 4 7 l5 9 8 7 6 5 4 3 2 1 RD f5 WH A1 GY A1 VT s2 BU f1 4 GYRD m3 L1 RD l2 7 2 WH a1 6 BU l2 4 4 BK m2 1 BU l2 4 2 BU l2 4 3 BU l2 4 1 l6 9 8 7 6 5 4 3 2 1 BK l6 8 WHVT m3 WHVT e5 GNYE PE 1 GNYE r1 1M 1 2 3 Hi K4 Ha GN l5 1 BU l6 6 GN l5 2 RD l6 1 RD r1 f2 f4 f5 185 RD e6 1 BU l6 7 P 4 2 1 RD A1 RD f1 1 GYRD m3 L1 WH s2 4 2 1 RD...

Page 85: ...3 12 4 2 12 2 2 12 5 2 SHV 4803 only 1 Symbol Key a1 ON OFF SWITCH e0 DOOR SWITCH A1 ACTUATOR Upper Basket A2 ACTUATOR Dispenser e6 FLOAT SWITCH e5 FLOW SWITCH e3 REED SWITCH f1 WATER LEVEL SWITCH Symbol Key f5 HIGH LIMIT 185 F m2 CIRCULATION MOTOR m3 DRAIN MOTOR NTC TEMPERATURE SENSOR r1 HEATING ELEMENT s2 WATER SOLENOID X2 SERVICE CONNECTOR l4 AQUA SENSOR X1 JUMPER L permanent split capacitor mo...

Page 86: ... f5 GN NTC GN NTC BU f1 4 VT s2 GY A1 GYRD m3 WH A1 RD l2 5 1 BN l2 8 2 WH l2 1 1 BK m2 1 WH l2 4 2 WH l2 4 3 WH l2 4 1 l6 9 8 7 6 5 4 3 2 1 BK l6 8 VT e1 2 GNYE PE 1 GNYE r1 1M 1 2 3 Hi K4 Ha GN l6 3 WHRD e1 1 GN l6 2 RD l6 1 RD r1 f2 f4 f5 185 RD e6 1 BU l6 4 P 4 2 1 Door Switch e1 WHRD l2 2 2 WHRD a1 1 GY l2 2 3 4 2 1 RD A1 RD f1 1 GYRD m3 l1 WH s2 4 2 1 RD r1 WHRD a1 1 WHVT m3 4 2 1 VT l6 5 WH...

Page 87: ...BSH Home Appliances 2800 South 25th Avenue Broadview Illinois 60153 ...

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