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ELECTRICAL SAFETY.

For high-frequency electric tools,
electrical safety is assured by
the protective conductor as per
EN 50144 based on protection
class I. When the secondary coil
of the converter is switched in
the star, the star point or neutral
point is extended outwards. This
neutral point is earthed (earthing
resistance RB Œ 2 ohms) and
connected to the metal housing
of the electric tools by way of the
protective conductors so that, at
an operating voltage of 265 V, the
dangerous voltage between phase
and earth is only

265 V  

1.73

= 153 V 

At operating voltages of 135 V
or 72 V, on the other hand, the
dangerous voltage is only

135 V 

1.73    

= 78 V  or

72 V
1.73      

= 42 V

The effectiveness of the protective
earthing is assured by using corre-
spondingly robust plug fixtures
of faultless electrical construction

together with suitably resistant
cables. Careful maintenance is
equally important. The electric
tool itself must, in its construction
design, be capable of satisfying
the stringent demands of indus-
trial manufacture. Under normal
circumstances, the description
provided above, e.g. the protec-
tion measure “Earthing" as per
VDE 0100 – 10 N is adhered to.

The possible protective measures
may be classified and subdivided
as follows:

Fig. 4

Fig. 5

1.0 protective measures

without switching device

1.1 protective insulation

(VDE 0100 – § 7 N)

1.2 low voltage, 42 V

(VDE 0100 – § 8 N)

1.3 protective separation

(VDE 0100 – § 14 N)

2.0 protective measures with

switching device

2.1 protective earthing

(VDE 0100 – § 9 N)

2.2 reduction to zero voltage

(VDE 0100 – § 10 N)

In cases 2.1 and 2.2, switch-off is
effected by fuses or correspond-
ing thermo-magnetically triggered
station circuit breakers.

The greatest possible degree of
protection is reached by using
fault current (FI) circuit breakers
in addition.

Protective insulation as per 1.1
is not applied to high-frequency
electric tools. Low voltage as
per 1.2 finds application only in
special cases in which, due to
existing regulations, it cannot be
avoided. Because of the high
currents involved, this measure
is very problematic with respect
to cable cross-section, switches,
plugs etc. when applied to the
transmission of large outputs.
Small screw drivers comprise an
exception. In this case, one is
better off using protective sepa-
ration as per 1.3, according to
which every tool must have its
own separator-converter. Protec-
tive separation should be restric-
ted to circumstances in which it
is absolutely necessary.

Here we wish to focus on the
protective measure “reduction to
zero voltage as per 2.2" since it
finds application primarily with
high-frequency electric tools.The
voltage reduction should
continuously prevent excessive
contact potential on installation
parts that do not belong to the
operating circuit (see Fig. 5). It
requires direct earthing of a mid-
point or star point conductor and
is effected by connecting the in-
stallation parts that are to be pro-
tected either to the neutral con-
ductor or to a special protective

conductor that is in turn connec-
ted to the neutral conductor.

The protective measure “reduction
to zero voltage" thus switches off
defective installation parts since
the inline fuse directly before the
defective location is activated.

If the fuse is really to be activated,
certain voltage reduction condi-
tions as per VDE 0100 – § 10 N
must be complied with. The most
important voltage reduction
requirement: The cross-section
of the leads from the power

Summary of Contents for 1375-01

Page 1: ...CATALOGUE 2004 2005 HIGH FREQUENCY POWER TOOLS FOR INDUSTRY www boschproductiontools com TOP PERFORMANCE WITH THE LOWEST POSSIBLE ENERGY CONSUMPTION PRODUCTION TOOLS Ideas that work ...

Page 2: ...gument in favour of high frequency tools their econo my Their efficiency and thus their power consumption means that they have unrivalled economy Their long service life and low maintenance requirements and power consumption offer an eco nomic solution for every type of application Distinct environmental consciousness Environmental thinking plays a cen tral role in all Bosch products from the init...

Page 3: ...anders and com pare their respective data such as output or rotational speed Further more they find out the latest news about measurement data innova tions and new developments from the area of Bosch Industrial Tools Within a short time this provides users with all the relevant infor mation they need to select the correct production tools Operating instructions pictures and explod ed drawings can ...

Page 4: ... 4 6 8 10 12 14161820 22 24 2 4 6 8 10 12 141618 20 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 22 24 2 4 6 8 10 12 141618 20 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6 8 10 12 14161820 2224 2 4 6...

Page 5: ...3 3 2 0 1 2HH 20 UNF 57 1 10 690 470 310 1 6 2 0 1 2HH 20 UNF 57 1 10 690 470 310 3 3 2 0 1 2HH 20 UNF 57 1 10 1000 400 310 6 1 2 0 1 2HH 20 UNF 57 1 10 1030 700 460 3 3 2 0 1 2HH 20 UNF 57 1 6 3300 400 270 1 6 2 0 M 13 x 1 57 1 1 speed drill with three jaw chuck 1 speed drill with keyless chuck Chuck with key Clamping range 1 10 mm HBM 57 2 0 602 135 001 265 200 5 3 0 602 135 004 135 200 5 3 0 60...

Page 6: ...00 2000 17 560 380 520 280 1050 660 1870 18 530 350 500 260 1000 620 1770 19 500 330 470 250 950 590 1680 20 480 320 450 240 900 560 1600 23 410 280 390 210 760 480 1380 30 310 210 300 160 580 370 1060 DIMENSIONAL DRAWINGS DRILLS O r d e r n u m b e r Size in mm 0 602 120 101 0 602 120 104 0 602 120 107 0 602 121 101 0 602 121 104 0 602 121 107 0 602 131 101 0 602 131 104 0 602 131 107 0 602 133 1...

Page 7: ...12 GRINDERS ...

Page 8: ...removed Because of the great variety in individual working conditions and spatial considera tions these recommendations can however only serve as guidelines In any case when selecting a grin der you should take other product features into consideration in addi tion to performance W i t h f a n s h a p e d a b r a s i v e s W i t h g r i n d i n g p o i n t s W i t h t a p e r e d g r i n d i n g w...

Page 9: ... e d r p m 0 602 234 3 0 602 234 3 0 602 234 3 4800 5 800 7 300 0 602 326 2 0 602 305 0 0 602 228 3 0 602 228 3 0 602 305 0 0 602 306 0 0 602 304 0 0 602 304 0 0 602 331 0 0 602 332 0 0 602 331 0 0 602 334 1 0 602 335 0 0 602 335 0 9 000 0 602 329 0 1 750 1 750 1 650 5 700 8 600 8 500 6 600 6 600 6 600 4 700 5 100 0 602 373 0 0 602 373 0 3 600 5 400 0 602 370 1 6 000 0 602 370 3 0 602 370 3 5 800 ...

Page 10: ...1 265 200 50 0 602 229 104 135 200 50 0 602 229 104 200 300 50 50 000 80 40 0 2 0 7 3 50 000 80 40 0 5 0 7 3 50 000 80 40 0 9 0 7 3 50 000 125 65 0 5 0 7 3 50 000 125 65 1 4 0 7 3 Collet chuck 3 mm Open ended spanner SW 9 Open ended spanner SW 11 Auxiliary handle Bar handle offset output drive Slide switch HGS 44 8 2 608 570 019 1 907 950 503 1 907 950 505 3 602 025 002 50 000 260 150 0 9 1 7 3 50...

Page 11: ...0 602 209 111 72 300 50 12 000 260 150 0 9 1 6 6 12 000 260 150 1 7 1 6 6 18 000 400 230 1 7 1 6 6 Collet chuck l 6 mm Offset screwdriver Bar handle central output drive with eccentric clamping ON OFF switch HGS 55 50 1 608 570 025 1 607 950 001 12 000 260 150 0 9 1 6 6 12 000 260 150 1 7 1 6 6 12 000 260 150 3 2 1 6 6 18 000 400 230 1 7 1 6 6 Collet chuck l 6 mm Offset screwdriver Pistol handle w...

Page 12: ...00 300 50 0 602 211 004 265 200 50 0 602 211 010 135 200 50 0 602 211 017 72 200 50 0 602 211 010 200 300 50 0 602 211 018 72 300 50 0 602 245 034 200 300 40 0 602 245 011 72 300 40 3100 600 440 1 6 2 5 6 3100 600 440 3 3 2 5 6 4700 900 630 3 3 2 5 6 Collet chuck l 6 mm Open ended spanner SW 12 Open ended spanner SW 15 Post handle offsett drive for polishing heads with low circumference velocity T...

Page 13: ... bore l 20 mm HGS 77 75 3 607 950 005 3 607 950 006 3 605 510 025 3 605 703 028 3 605 703 074 10 700 1800 1500 6 4 5 4 Open ended spanner SW 32 Pin sparrer Protective guard Mounting flange Collet flange The machine must not be operated without a protective guard Lever with lock Mounting flanges M 14 for grinding wheels with bore l 20 mm HGS 85 80 Your specialist dealer can provide you with informa...

Page 14: ...locity 0 602 240 134 200 300 150 mm l 45 m s circumference velocity 5700 1950 1500 10 0 7 7 5700 1950 1500 18 0 7 7 5700 2900 2200 10 0 7 7 Open ended spanner SW 32 Pin spanner Protective guard Mounting flange Collet flange Open ended spanner SW 32 Pin spanner Protective guard Mounting flange Collet flange The machine must not be operated without a protective guard The machine must not be operated...

Page 15: ... guard l 125 mm Pin type wrench Auxiliary handle Pin type wrench Mounting flange For light grinding work For fan type discs Slide switch Mounting flanges M 14 for grinding wheels with bore l 22 3 mm HWS 5265 125 2 607 950 511 1 602 025 022 0 602 305 001 265 200 175 0 602 305 004 135 200 175 0 602 305 008 72 200 175 0 602 306 034 200 300 175 1750 950 700 2 8 4 4 1750 950 700 5 5 4 4 1750 950 700 10...

Page 16: ...4 200 300 180 0 602 331 036 200 300 180 8500 1950 1500 5 0 6 5 8500 1950 1500 10 0 6 5 8500 1950 1500 18 0 6 5 8500 1950 1500 5 0 6 5 8500 2900 2200 10 0 6 5 8500 2900 2200 10 0 6 5 Protective guard l 180 mm Mounting flange Round nut Pin type wrench Open ended spanner SW 17 Auxiliary handle For medium heavy grinding work SDS clic available as special accessory Lever with lock Toggle Lever with loc...

Page 17: ...ting flanges M 14 for grinding wheels with bore l 22 3 mm HWS 810 230 for grinding wheels 230 to 300 mm in diameter 1 605 510 212 2 605 703 011 1 603 345 043 2 605 703 022 1 907 950 007 1 607 950 061 2 607 950 511 1 602 025 022 0 602 335 001 265 200 300 0 602 335 004 135 200 300 0 602 335 007 72 200 300 0 602 335 034 200 300 300 0 602 335 036 200 300 300 4700 2500 2000 6 7 10 0 4700 2500 2000 13 2...

Page 18: ...oves 1 907 950 513 1 907 950 511 1 602 025 022 2 601 329 036 0 602 370 101 265 200 180 0 602 370 104 135 200 180 0 602 370 107 72 200 180 6000 1000 800 3 4 4 7 6000 1000 800 6 0 4 7 6000 1000 800 12 8 4 7 For fibre sanding discs Toggle Threaded mounting M 14 HTS 86 180 Open ended spanner SW 24 Open ended spanner SW 19 Auxiliary handle Gloves 2 602 025 067 2 605 411 046 2 605 702 009 1 907 950 007 ...

Page 19: ... 0 4 0 6 0 2 2 1 1 0 0 4 0 1 0 0 1 7 0 1 8 3 mm1 608 570 0312 608 570 077 1 8 2 608 570 078 4 mm1 608 570 033 6 mm1 608 570 0372 608 570 079 2 608 570 118 1 4 2 608 570 080 2 608 570 014 8 mm 2 608 570 081 2 608 570 0162 608 570 009 10 mm 2 608 570 017 Collets ø 0 6 0 2 2 2 1 a n d 2 4 3 0 6 0 2 2 1 2 a n d 2 4 2 0 6 0 2 2 1 3 0 6 0 2 2 4 0 0 6 0 2 2 4 0 0 6 0 2 2 3 9 45 and 80 m s 45 and 80 m s 4...

Page 20: ... 602 227 204 0 602 227 211 0 602 228 201 0 602 228 204 0 602 228 207 0 602 228 211 0 602 229 101 0 602 229 104 O r d e r n u m b e r Dimensions mm DIMENSIONAL DRAWINGS STRAIGHT GRINDERS 0 602 228 361 0 602 228 364 0 602 228 371 0 602 228 374 0 602 228 377 0 602 238 101 0 602 238 104 0 602 238 107 0 602 238 111 0 602 238 134 0 602 207 001 0 602 207 004 0 602 207 008 0 602 208 001 0 602 209 101 0 60...

Page 21: ...02 212 107 0 602 242 101 0 602 242 104 0 602 242 107 0 602 242 134 0 602 242 436 0 602 213 104 0 602 240 034 0 602 240 035 0 602 240 104 0 602 240 107 0 602 240 134 0 602 239 104 0 602 239 107 0 602 239 134 0 602 210 001 0 602 210 004 0 602 211 004 0 602 211 010 0 602 211 017 0 602 211 018 0 602 245 011 0 602 245 034 0 602 211 101 0 602 211 107 0 602 211 116 0 602 211 134 0 602 243 134 ...

Page 22: ... 0 602 332 007 0 602 332 011 0 602 332 034 0 602 332 036 0 602 334 101 0 602 334 107 0 602 334 134 0 602 334 136 0 602 335 001 0 602 335 004 0 602 335 007 0 602 335 034 0 602 335 036 0 602 324 301 0 602 324 304 0 602 324 307 0 602 324 341 0 602 324 344 0 602 324 347 0 602 324 324 0 602 324 331 0 602 301 201 0 602 301 204 0 602 301 207 0 602 301 104 0 602 327 001 0 602 305 010 0 602 304 001 0 602 3...

Page 23: ...RS O r d e r n u m b e r Dimensions mm DIMENSIONAL DRAWINGS DISC SANDERS AND RANDOM ORBIT SANDERS 0 602 370 101 0 602 370 104 0 602 370 107 0 602 373 004 0 602 370 301 0 602 370 304 0 602 370 307 0 602 370 311 0 602 370 334 ...

Page 24: ...d The table provides an over view of the recommended torques for common bolt and nut sizes The recommended maximum torques apply to untreated oil lubricated screws coefficient of friction 0 125 The torques correspond to approx 62 of the yield point Torque accuracy with automatic shut off Torque accuracy with overload disengaging clutch Torque accuracy with percussion mechanism Torque Torque Torque...

Page 25: ... 3 6 840 170 85 0 5 1 1 1 4HH Hex 3 6 840 170 85 1 0 1 0 1 4HH Hex 3 6 840 170 85 1 8 1 0 1 4HH Hex 3 2 6 5 1260 265 135 1 0 1 0 1 4HH Hex 3 2 6 5 1260 265 135 5 0 1 0 1 4HH Hex Gib head key for torque adjustment Handle grip with ON OFF and reverse switch HSR 48 A 1 607 950 037 0 602 486 201 265 200 M 6 0 602 486 204 135 200 M 6 0 602 486 204 200 300 M 8 3 5 12 590 260 140 0 9 2 1 1 4HH Hex 3 5 12...

Page 26: ... 0 9 2 4 1 2HH Sq with spring pin 80 1410 260 140 1 7 2 4 1 2HH Sq with spring pin Handle grip with ON OFF and reverse switch HSS 55 0 602 435 001 265 200 M 22 0 602 435 004 135 200 M 22 0 602 435 008 72 200 M 22 350 800 850 580 2 2 5 6 3 4HH Sq 350 800 850 580 4 5 5 6 3 4HH Sq 350 800 850 580 8 5 5 6 3 4HH Sq Palm grip with ON OFF and reverse switch Auxiliary handle 1 602 025 030 HSS 75 0 602 433...

Page 27: ... c y H z V o l t a g e V O r d e r n u m b e r TAPPERS 0 602 463 101 265 200 8 6 0 602 463 104 135 200 8 6 0 602 463 107 72 200 8 6 3 10 380 750 260 150 0 9 2 3 Cone B 12 DIN 238 3 10 380 750 260 150 1 7 2 3 Cone B 12 DIN 238 3 10 380 750 260 150 3 2 2 3 Cone B 12 DIN 238 HGR 55 10 tappers for threads up to 8 mm in diameter 3 608 573 000 3 603 111 004 3 603 111 005 3 603 111 003 2 607 950 012 Two ...

Page 28: ...04 0 602 489 007 0 602 487 001 0 602 487 004 0 602 487 007 ACCESSORIES FOR SHUT OFF SCREWDRIVER SPECIAL ACCESSORIES FOR SCREWDRIVERS O r d e r n u m b e r P a c k i n g u n i t 3 604 682 001 1 3 604 682 000 1 Hanging hook O r d e r n u m b e r P a c k i n g u n i t 3 604 682 001 1 2 910 021 118 1 1 606 455 012 1 0 6 0 2 4 4 0 0 6 0 2 4 4 3 Loop hanger Cylinder screws for fastening Quick change col...

Page 29: ...5 001 0 602 435 004 0 602 435 008 0 602 439 001 0 602 439 004 0 602 439 007 56 O r d e r n u m b e r Dimensions mm Dimensions mm DIMENSIONAL DRAWINGS IMPACT WRENCHES DIMENSIONAL DRAWINGS ANGLE WRENCHES 0 602 442 001 0 602 442 004 0 602 442 007 0 602 443 004 0 602 440 001 0 602 440 004 0 602 463 101 0 602 463 104 0 602 463 107 57 Cone B12 DIN 238 with transverse key Two jaw drill chuck ...

Page 30: ...59 58 ACCESSORIES ...

Page 31: ...50 923 0 607 950 931 0 607 950 937 Balancer 0 607 950 924 0 607 950 925 0 607 950 926 Balancer 0 607 950 927 0 607 950 928 Balancer R e m a r k s W e i g h t k g M a x l i f t m m L o a d m a x k g L o a d m i n k g 0 3 1 2 1200 0 5 Spring balancer with adjustable load range Your specialist dealer can provide you with information on the complete set of quality accessories 0 6 1 2000 0 7 1 2 2000 0...

Page 32: ...z green housing 4 core cable length 50 m 3 core cable length 50 m for 42 V operating voltage working lenght 4 m spiral line working lenght 6 m spiral line O r d e r n u m b e r M a t e r i a l n u m b e r L e a d c r o s s s e c t i o n m m 2 O u t e r Ø m m 3 604 422 003 6 254 812 403 0 75 18 3 604 422 077 3 604 422 023 1 50 11 3 604 422 050 3 604 422 024 2 50 13 3 604 462 002 0 75 8 3 604 462 00...

Page 33: ...perating at a frequency of 200 to 300 Hz Fig 1 Large differences bet ween motor rotational speed and operating rotational speed require larger gears This means that weight savings from the rotary current drive are negated by the increased weight from the stepdown gearing High frequency installations using exclusively grinders should be operated at 300 Hz Using rotary current at increased frequency...

Page 34: ...issible coil temperature being exceeded Since the objective in hand tools is to make them as light as possible with the highest possible performance Bosch has decided in favour of dust protec tion with direct cooling for its high frequency motors Fig 2 This combines the advantages of both encapsulated and open con struction The flow of cooling air ensures good heat dissipation at the same time dus...

Page 35: ...erative that a frequency converter that is to be operated on a 400 V mains line with a star delta switch is laid out for 400 V in the delta If a converter of this kind is laid out for only 230 V in the delta it can only be switched in to the 400 V mains directly over the star that is to say without star delta switching When laying out a new installation it is very important to take this into consi...

Page 36: ...nd ing thermo magnetically triggered station circuit breakers The greatest possible degree of protection is reached by using fault current FI circuit breakers in addition Protective insulation as per 1 1 is not applied to high frequency electric tools Low voltage as per 1 2 finds application only in special cases in which due to existing regulations it cannot be avoided Because of the high current...

Page 37: ...urs at any point in the circuitry One can also use fault current cir cuit breakers in addition as shown in Fig 6 illustrated for the sake of simplicity for single phase current The FI circuit breaker receives its impulse from a current transformer through which all of the lead wires inclusive neutral conductor pass The secondary coil of the current transformer supplies the activation current for t...

Page 38: ...ction of voltage and lead length Move horizontally from the left or the right depending on the type of current with the value of the power to be transmitted until the row intersects with the column for the voltage Next move vertically downwards until you intersect with the line for the lead length simple length then move hori zontally again to the left or the right Fig 9 Cable cross section as a f...

Page 39: ...s that are past their service life are taken back at no charge via specialist retailers or directly and sent for recycling 3 609 996 343 07 04 Printed in Federal Republic of Germany Imprimé en République Fédérale d Allemagne Subject to technical alterations No liability can be accepted for printing errors BOSCH FAX SERVICE offers direct cost effective access to important service documents such as ...

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