BOS Suspension iDYLLE 39 FCV User Manual Download Page 8

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F.A.Q

My fork leaks when I connect my hugh pressure pump,
what should I do ?

Check with a Schrader valve core remover that the valve
bush is screwed on correctly.

My fork has nega�ve travel, is this normal?

The BOS air spring is designed to lower the engagement
threshold as much as possible. Therefore, it is possible on
some bikes that there will be a small nega�ve travel.

Where can I buy replacement s�ckers or a valve cap?

These items and more are available in our online store.

My new fork has bushing play, what should I do?

The unique bushing alignment and tolerance on BOS forks
results in less fric�on, more sensi�vity, and some bushing
play from the factory. If the bushing play feels abnormall

y

excessive, please contact a BOS service center for help.

My fork is lowering as I deflate it, what is happening?

When you deflate the fork by the Schrader valve, you are
only emptying the posi�ve air chamber. The nega�ve air
chamber stays under pressure and exerts an opposing force
on the air piston and pulls the fork down. To avoid this
phenomenon, make sure your fork is fully relaxed when
defla�ng, then slowly deflate your fork with your high
pressure pump.

I just inflated my fork for the first �me and it is really hard,
what can I do?

Have you changed the se�ngs of the fork? Check that the
se�ngs are s�ll close to our recommenda�ons in the user
manual of your product.

If the problem persists, the fork may have residual pressure
from produc�on. Slide a thin plas�c cable �e (Rilsan type)
between the wiper seals and the plungers un�l the air is
released. Adjust the air pressure again.
If your fork is s�ll hard, please contact our service
department at [email protected].

Remember to balance the air spring

I have about 5mm of travel unused when I ride normally.

Our forks are designed to be very progressive at the end of
travel to give you a bo�omless feeling. This means that
those last couple millimeters of travel might only be used on
the biggest hits or when you case a landing. You can think of
them as insurance to get you out of the trickiest situa�ons.
If you have more than about 5% of your travel unused, try
lowering your air pressure by 5PSI and check your
compression se�ngs. If your compression se�ngs are much
harder than our recommended values, try bringing them
closer to the base se�ngs in your product’s user manual.

I have grease/oil coming out of my brand new fork seals.

This is not unusual at the beginning of the life of a fork. Clean
off the stanchions and the seals and it will stop a�er a few
rides.

My fork has been si�ng for a couple of weeks and some oil
came out of the seal when I rode it the first �me.

BOS seals can let out a li�le bit of oil when they have been
si�ng and dried out. Wipe off any oil, and none more will
come out when the seal is lubricated again.

I have grease/oil coming out of my well-ridden fork seals.

It’s �me for a service! Contact your nearest BOS authorized
service center for a full service.

But I haven’t reached your recommended service interval
yet.

Our recommended service intervals cannot cover 100% of
customer’s usage cases. Use in wet, muddy condi�ons;
storage out in the sun; frequent use; or improper care can all
cause your seals to wear out more quickly.

Where can I find my serial number ?

The serial number is engraved under the steer tube, it’s
composed of 7 numbers.

How to set the FCV?

The FCV is a factory preset internal system.

How to set the oil height :

-

Push the stanchion all the way down

-

Li� the hydraulic sha� all the way up

-

Measure the height between the top of the stanchion and the top of the oil with a clean

ruler

For any other information, you can send us your request by sending a message to
[email protected]..

3.2 Oil level

Idylle 39 Oil level

You can find below the oil levels used for your fork services.

Oil type

Idylle 39 FCV

Hydraulic side (right)

BIOIL

220mm / 400ml

Air side (left)

AMX6

40 ml

MAINTENANCE

It is strongly recommended to use BOS AMX6 for lubrica�on and BOS BIOIL oil for the closed cartridge.
Changing the type of oil risks changing the fork’s performance and reducing the life of wear parts.

The lubrica�ng oil on the air side must be inserted into the fork leg and not into the air stem.

Summary of Contents for iDYLLE 39 FCV

Page 1: ...WWW BOS SUSPENSION COM D R I V E N B Y P E R F O R M A N C E USER MANUAL ...

Page 2: ...of the warranty is subject to the laws in force in the country or state in which the original owner resides If the local legisla on differs from the warranty as described here the warranty is deemed to be amendable to comply with it Limits BOS SUSPENSION is not liable for direct indirect special incidental or unforeseen damage resul ng from the use of its products subject to compliance with local ...

Page 3: ... Allen key Wheel axle crown fork screw 26mm Socket Top cap 21mm Socket Compression bloc nut 14 16mm Flat wrench Hydraulic stop position Never disengage the pivot tube from the lower clamp even if the pivot tube is too short or when changing the frame It is impera ve to change the set for important security reasons 1 2 Front wheel moun ng To assemble the front wheel proceed as follows 1 Loosen the ...

Page 4: ...internal air pressure generated by riding 1 Valve cap 2 Air valve 3 Air bleed scew When bleeding the fork do not compress it The fork must be unloaded To start your adjustment turn the adjuster all the way clockwise clicks 0 Clicks are then counted one at a me while turning the adjuster in the counter clockwise direc on The low speed compression se ng is adjusted via the grey screw on the bo om of...

Page 5: ...nt of the hydraulic cartridge in an oil pan Leave to drain a few moments Screw the high speed compression se ng 1 all the way in so that the stop screw is released 5 6 Unscrew the locking screw 2 Remove the high speed compression adjustment knob 1 Then unscrew the lower nut 3 and remove it SETTINGS Carefully remove the hydraulic cartridge from the fork tube Then place the cartridge on your workben...

Page 6: ...reful not to exceed the specified ghtening torque 13 14 Fill the hydraulic cartridge tube with BOS Bioil The recommended amount of oil is 400ml SETTINGS Screw the plug back onto the stanchion to a torque of 10Nm 15 Insert the lower crown reposi on the frame stops and then the upper crown Make sure to respect the ghtening torque of the crown screws 6Nm lower crown 7Nm upper crown Do not exceed the ...

Page 7: ...ics 12 clics 14 clics Medium 18 clics 14 clics 16 clics Hard 20 clics 16 clics 18 clics Maximum re diameter 765mm Maximum re width 80mm Maximum shoulder diameter od the re 730mm The lower crown height ensures the full use of fork travel and re clearance Use the following measurements to set your lower crown height A This height is measured from the top of the fork leg the bo om of the visible part...

Page 8: ...ou can think of them as insurance to get you out of the trickiest situa ons If you have more than about 5 of your travel unused try lowering your air pressure by 5PSI and check your compression se ngs If your compression se ngs are much harder than our recommended values try bringing them closer to the base se ngs in your product s user manual I have grease oil coming out of my brand new fork seal...

Page 9: ...4 Impasse Léonce Couture F 31200 Toulouse FRANCE 33 0 5 34 25 33 66 sales bos suspension com www bos suspension com 17 16 ...

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