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05/20

 

BBJ50TA

 

 

                

Made in China to TQB Brands Pty Ltd specifications 

 

P a g e

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3

 

Visit us at www.tqbbrands.com.au

 

ASSEMBLY, OPERATION, PREVENTITIVE MAINTENANCE 

 

1.

 

FEATURES & MODELS 

The Borum Air Actuated Hydraulic Bottle Jack is designed to operate either manually or pneumatically 
for lifting and lowering, but not sustaining load. This 50,000kg Heavy-Duty Air/Hydraulic Bottle Jack 
is the perfect choice for a wide variety of uses. The power of air makes it easy to lift farm vehicles, 
trucks, lawn mowers, heavy equipment and other large loads.

 The manual function allows for normal 

operation anywhere, even without an air supply.

 

 

 

2.

 

BEFORE USE 

Conduct a thorough visual inspection checking for any abnormal conditions, such as cracked welds, 
and damaged, loose, or missing parts. Bleed any trapped air from the hydraulic system by 
performing the air bleeding procedure below. 

Bleed Air from Hydraulic System: 

During transit the unit may become "air-bound", causing a spongy ram action.   

To bleed the hydraulic system; 

 

1.

 

Remove the Oil Filler Bung and if required, refill with *32 Grade 

hydraulic oil until the oil is lapping the bottom of the Oil Filler Hole then 

replace the Oil Filler Bung. 

 

2.

 

Start with the Pump Socket Assembly in the horizontal position and turn 

the Release Valve ‘clockwise’ to the lifting position. 

 

 

3.

 

With the Jack on its base, pull the Pump Socket upwards to the raised 

position. 

 

4.

 

Invert the Jack and push the Pump Socket back to the horizontal 

position. 

 

5.

 

Place the Jack back on its base to test the Pump Socket for firmness. 

 

6.

 

Repeat steps 4 to 6 until the Pump Socket feels firm and the Lift Ram is 

extending consistently. 

7.

 

At this point the Pump Assembly should be bled of air.  

8.

 

Follow steps 8 to 9 to bleed the Lift Ram. 

9.

 

Ensure the Jack is back on its base and make sure the Release Valve is 

in the ‘clockwise’ raise mode, then pump the Pump Socket until the Lift 

Ram is fully extended. 

 

10.

 

Invert the Jack and then turn the Release Valve ‘anti-clockwise’ to the 

lowering position. Carefully hold the Jack in the inverted position until 

the Lift Ram is fully retracted. If necessary apply force to the bottom of 

the Jack to return the Lift Ram back to fully retracted position.  

 

 

At this point both the Manual Pump and Lift Ram should now be free of air and the Jack 
ready for Air Motor bleeding (See Below). 

Handle

(on Release Valve) 

Pump

Socket

Pump

Socket

Saddle

Air

Motor

Oil Filler

Hole

Relief
Valve

Oil Filler Bung

Air

Fitting

Pump

Socket

Lift

Ram

Lift

Ram

Pump

Socket

Pump

Socket

Pump

Socket

Summary of Contents for BBJ50TA

Page 1: ...Weight 41kg About the Borum brand Our heavy duty commercial range of Borum Industrial equipment has been manufactured to exacting standards for the past 34 years We specify industrial quality components and design to ensure a long and durable working life in commercial transport mining earthmoving and railway environments Our Borum Industrial range of equipment is focused on achieving superior pro...

Page 2: ...rs or cause damage to the equipment and property Keep this manual in a convenient and safe place for future reference The warnings cautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplie...

Page 3: ...e jack is a lifting device only Immediately after lifting support the vehicle with AS Approved jack stands Do not use this jack for any purpose other than specified by this owner s manual Do not modify this jack and do not use this jack for a purpose for which it was not intended POTENTIAL HAZARDS User does not read understand and follow the instructions and warnings in this manual prior to operat...

Page 4: ...lace the Oil Filler Bung 2 Start with the Pump Socket Assembly in the horizontal position and turn the Release Valve clockwise to the lifting position 3 With the Jack on its base pull the Pump Socket upwards to the raised position 4 Invert the Jack and push the Pump Socket back to the horizontal position 5 Place the Jack back on its base to test the Pump Socket for firmness 6 Repeat steps 4 to 6 u...

Page 5: ...troke then continue to hold the trigger down for 10 seconds 7 Turn the Release Valve anticlockwise to the lowering position until the Lift Ram returns to the fully lowered position Note Depress the Saddle where necessary At this point the Manual Pump Air Motor Pump and Lift Ram should be free of air and the Jack ready for Operation If the Jack continues to show the Symptoms as above please refer t...

Page 6: ... Follow the maintenance instructions carefully to keep your equipment in good working condition Never perform any maintenance on the equipment while it is under a load Inspection Inspect the product for damage wear broken or missing parts eg pins and that all components function before each use Follow lubrication and storage instructions for optimum product performance Ensure all moving parts are ...

Page 7: ...er rim KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING 4 Replace oil plug 5 Perform air bleeding procedure 5 SERVICE REPAIR Any Bottle Jack found damaged in any way or found to be worn or operates abnormally should be removed from service until repaired by an authorised service agent Owners and or operators should be aware that repair of this product may require specialised equipment and knowledge...

Page 8: ...05 20 BBJ50TA Made in China to TQB Brands Pty Ltd specifications P a g e 7 Visit us at www tqbbrands com au PARTS DIAGRAM ...

Page 9: ...ore Seat 1 7 Washer 2 32 O Ring 1 8 Screw 2 33 Nylon Ring 1 9 Hose Joint 1 34 Dust Ring 1 10 Steel Ball 1 35 Pump Core 1 11 Ball Base 1 36 Handle Socket 1 12 Spring 1 37 Link 1 13 Screw 1 38 Pin 3 14 O Ring 1 39 Cotter Pin 2 15 Screw 1 40 R Pin 3 16 Filter 2 41 Pin 2 17 Shield 1 42 Handle1 1 18 O Ring 1 43 Handle2 1 19 O Ring 2 44 Washer 1 20 Ball Cup 1 45 Air Pump 1 21 Air Valve 1 46 Rotary Joint...

Page 10: ...ypass through release valve Air cavitation in pump and or lift ram Higher capacity jack required Relief valve needs reset Lubrication flushed out of air motor requires added lubrication Adding lubrication to air motor fails to remedy issue Ensure release valve tightly closed Bleed system Select higher capacity jack Contact qualified technician for repairs Install air water separator to air supply ...

Page 11: ... ram raised for extended period causing air ingress to hydraulic system Fill fluid to correct fluid level and bleed system With ram fully retracted remove oil filler plug to let pressurised air escape reinstall oil filler plug then bleed system Will not lift to full extension Lift ram has limited stroke pump loses resistance Fluid level low Lift ram raised for extended period causing air ingress t...

Page 12: ...sed TQB Brands Pty Ltd repair agent This guarantee applies in lieu of any other guarantee expressed or implied and variations of its terms are not authorised Your TQB Brands Pty Ltd guarantee is not effective unless you can produce upon request a dated receipt or invoice to verify your proof of purchase within the 12month period Consumer Guarantee Our goods come with a guarantee that cannot be exc...

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