Borri B8031FXS 10kVA Product Manual Download Page 3

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OMD91046 rev D

Index

UPS GENERAL DESCRIPTION .......................................................... 6

1.1

RECTIFIER / BATTERY CHARGER ................................................................ 9

1.1.1

Battery charger characteristic .............................................................. 10

1.2

INVERTER ...................................................................................................... 10

1.2.1

Operation with non-linear load ............................................................. 12

1.2.2

Overload management .......................................................................... 12

1.2.3

Short-circuit operation .......................................................................... 14

1.2.4

IGBT bridge protection .......................................................................... 14

1.3

BATTERY ....................................................................................................... 14

1.4

STATIC SWITCH ............................................................................................ 15

1.4.1

Inverter



Emergency Line Transfer.................................................... 15

1.4.2

Emergency Line



Inverter transfer..................................................... 15

1.5

MANUAL BYPASS ......................................................................................... 15

OPERATING MODES ........................................................................ 16

2.1

NORMAL OPERATION .................................................................................. 16

2.2

BATTERY OPERATION ................................................................................. 17

2.3

BYPASS OPERATION ................................................................................... 18

2.4

MANUAL BYPASS ......................................................................................... 19

FRONT PANEL .................................................................................. 20

3.1

FUNCTION BUTTONS ................................................................................... 20

3.2

FUNCTION OF MIMIC PANEL LED’S ............................................................ 21

3.3

ALARMS AND OPERATING STATUS ........................................................... 22

3.3.1

Alarms ..................................................................................................... 22

3.3.2

Operating status ..................................................................................... 22

3.4

MEASUREMENTS ON THE DISPLAY ........................................................... 23

GENERAL TECHNICAL INFORMATION ......................................... 24

4.1

TECHNICAL DATA ......................................................................................... 24

4.2

INSTRUCTIONS FOR INSTALLATION ......................................................... 24

4.2.1

Receipt of the UPS ................................................................................. 24

4.2.2

Storage .................................................................................................... 24

4.3

HANDLING OF THE UPS ............................................................................... 25

4.4

POSITIONING AND INSTALLATION ............................................................. 26

Summary of Contents for B8031FXS 10kVA

Page 1: ... 08 04 14 E Biancucci F Berti E 1 49 Codice Code OMD91046 English PRODUCT MANUAL UNINTERRUPTIBLE POWER SUPPLIES B8031FXS 10kVA 3PH 1PH B8031FXS 15kVA 3PH 1PH B8031FXS 20kVA 3PH 1PH B8033FXS 10kVA 3PH 3PH B8033FXS 15kVA 3PH 3PH B8033FXS 20kVA 3PH 3PH B8033FXS 30kVA 3PH 3PH B8033FXS 40kVA 3PH 3PH B8033FXS 50kVA 3PH 3PH B8033FXS 60kVA 3PH 3PH ...

Page 2: ...he operating cycle of the equipment must be carried out and authorized directly by BORRI BORRI cannot be held responsible of the consequences deriving from the use of non original spare parts BORRI reserves the right to make technical modifications to the present manual and to the equipment without prior warning If any typing errors or mistakes are detected they will be corrected in the new versio...

Page 3: ...ergency Line Inverter transfer 15 1 5 MANUAL BYPASS 15 2 OPERATING MODES 16 2 1 NORMAL OPERATION 16 2 2 BATTERY OPERATION 17 2 3 BYPASS OPERATION 18 2 4 MANUAL BYPASS 19 3 FRONT PANEL 20 3 1 FUNCTION BUTTONS 20 3 2 FUNCTION OF MIMIC PANEL LED S 21 3 3 ALARMS AND OPERATING STATUS 22 3 3 1 Alarms 22 3 3 2 Operating status 22 3 4 MEASUREMENTS ON THE DISPLAY 23 4 GENERAL TECHNICAL INFORMATION 24 4 1 T...

Page 4: ...ectifier soft start Walk In 43 5 1 3 Sequential rectifier start for parallel systems Hold off 43 5 1 4 Frequency converter 43 5 2 OPTIONS PROVIDED ON REQUEST 44 5 2 1 Thermal compensation of battery charge 44 5 2 2 Bypass insulation transformer 45 5 2 3 Separate input kit 45 5 2 4 Voltage adaptation transformers 45 5 2 5 Alarm card 46 5 2 6 Serial interface RS 485 Mod Bus protocol 47 5 2 7 SNMP ad...

Page 5: ...automatic changeover 18 Picture 16 Manual Bypass for functional tests 19 Picture 17 Manual Bypass for repair or maintenance works 19 Picture 18 UPS front panel 20 Picture 19 Handling of a UPS unit up to 60kVA 25 Picture 20 Base plan 26 Picture 21 Dimensions and distance from the walls 27 Picture 22 Terminal board B8031FXS 10 15 20kVA 34 Picture 23 Terminal board B8033FXS 10 15 20kVA 34 Picture 24 ...

Page 6: ... display so to help users to easily operate the UPS Results of electrical measurement alarm work condition event log and battery state are indicated real time on the display Picture 1 UPS block diagram With this configuration UPS guarantees high quality output needed by loads requiring stable and clean source of power The main features are Protection for black out in the limits of battery autonomy...

Page 7: ...nnected to each other in order to obtain UPS units with single or three phase output based on the configuration required The microprocessor checks the operating parameters of each module The pictures below show the interconnections of the UPS with single or three phase output Picture 2 B8031FXS 10 20kVA interconnections ...

Page 8: ...OMD91046 rev D 8 Picture 3 B8033FXS 10 60kVA interconnections ...

Page 9: ...llows to minimize the harmonics re injected into the mains and reduces the harmonic distortion of the current to less than 3 The trend of the power absorbed by the mains is almost sinusoidal with a power factor higher than 0 99 thanks to the PFC Power Factor Correction technology Each IGBT of the rectifier bridge operates on a battery polarity and the neutral conductor of the input line represents...

Page 10: ...nt charging currents the higher is the current the higher is the restored capacity versus time the lower is the recharging time Picture 5 Battery charger characteristic 1 2 INVERTER The inverter converts the DC input voltage to AC voltage stabilized in frequency and RMS value The DC voltage is converted by the IGBT bridge that uses two switches controlled using PWM Pulse Width Modulation technolog...

Page 11: ...ation Loop ASL The total harmonic distortion of output voltage is kept very low with both linear and non linear load see description in paragraph 2 2 1 via CBG Current Boost Gain control The selectivity in case of short circuit see picture 12 is very high and the voltage recovery time is digitally controlled Soft Short Recovery Loop SSRL The inverter thanks to its manufacturing technology and to t...

Page 12: ...rload management The inverter can provide continuously 100 of nominal load and can tolerate overload conditions up to 125 for 10 minutes or 150 for 30 seconds Peak conditions such as take off of engines or magnetic parts are managed limiting the output current to 200 for 5 cycles then reducing to 150 Any time output power grows above 100 the inverter keeps feeding the loads while the microprocesso...

Page 13: ...hed on again and the load transferred back to the primary supply Picture 10 Overload with bypass not available 2 BYPASS NOT AVAILABLE As soon as an overload is detected the algorithm starts to calculate the increment of the energy When the threshold value is reached the inverter is switched off to avoid severe damages to the components As soon as the bypass is available again the load is supplied ...

Page 14: ...ected by ultra quick fuses connected on the bridge input 1 3 BATTERY On the UPS of the B8000FXS 10 20kVA series the battery can be installed inside the UPS for 10 15 20kVA units max 60 or 62 9Ah battery blocks or in an external cabinet for higher battery capacities where as for the 30 60kVA series the battery is always installed in an external cabinet The lead acid sealed battery consists of two b...

Page 15: ...age out of tolerance Emergency line within tolerance limits DC voltage out of tolerance Inverter OFF Emergency line within tolerance limits Overtemperature Emergency line within tolerance limits Thermal image shut down Emergency line within tolerance limits Forced commutation by BYPASS SWITCH test or service Emergency line within tolerance limits and SYNCHRONIZED inverter 1 4 2 Emergency Line Inve...

Page 16: ...he rectifier supplies the inverter and compensates mains voltage fluctuations as well as load variation maintaining the DC voltage constant At the same time it provides to keep the battery in stand by floating charge or boost charge depending on the type of battery The inverter converts the DC voltage into an AC sine wave with stabilized voltage and frequency and also supplies the load via its sta...

Page 17: ...uts down as soon as the lowest battery level is reached black out As soon as the power is restored the rectifier charges the battery In the standard configuration the loads are supplied again via static switch SSB when mains is available again The inverter is restarted when the battery has partially restored its capacity The system restart from the black out condition can be customized based on th...

Page 18: ...ypass In the event of a bypass failure the load is transferred back to inverter without interruption Picture 14 Bypass operation manual changeover The automatic change over occurs for the reasons explained in paragraph 2 4 1 basically when the power supply to the load within the specified tolerance cannot be assured by the inverter Picture 15 Bypass operation automatic changeover ...

Page 19: ...e followed carefully in order to avoid damages to the UPS During the functional check of the UPS all the breakers can be closed except for the output breaker OCB and the full functionality can be tested Picture 16 Manual Bypass for functional tests During the manual bypass operation for repair or maintenance the UPS is completely switched off and the load is supplied directly by the bypass mains P...

Page 20: ... Picture 18 UPS front panel 3 1 FUNCTION BUTTONS The front panel of the UPS is provided with 5 buttons whose functions are indicated in the following table Button Assigned functions Scrolls up the menus Increases the values by one unit Selects a value Scrolls down the menus Decreases the values by one unit Selects a value Selects a menu Confirms changes Silences the buzzer activated due to an alar...

Page 21: ...ging or under TEST ORANGE Circuit breaker BCB open RED Battery fault following a battery test OFF Battery not available LED 5 GREEN Inverter voltage within tolerance and static switch closed GREEN Inverter overload or short circuit OFF Inverter off or voltage out of tolerance LED 6 ORANGE Re transfer blocked ORANGE Static bypass switch closed OFF Static bypass switch open LED 7 GREEN Output circui...

Page 22: ...CB OPEN A33 ASYMMETRIC LOAD A8 BATT DISCH A34 SERVICE REQUIRED A9 BATTERY AUT END A35 DIESEL MODE A10 BATTERY FAULT A36 DC FAST SHUTDOWN A11 SHORT CIRCUIT A38 INV LOAD A12 STOP TIMEOUT SC A39 INV ERROR LOOP A13 INV OUT TOL A40 SSI FAULT A14 BYPASS WR SEQ A41 RECT VOLT ERROR LOOP A15 BYPASS NOT AVAILABLE A43 RECT CURR ERROR LOOP A16 BYP LOAD A46 LOST REDUND A17 RETRANSFER BLOCK A47 SEND PARAM ERROR...

Page 23: ...1 kW Apparent power 1 kVA Load percentage 1 BYPASS Voltage 1 2 1 V Frequency 0 1 Hz INVERTER Voltage 1 2 1 V Frequency 0 1 Hz AC DC Rectifier output voltage 1 V BATTERY Voltage and current 1 V 1 A Nominal capacity 1 Ah Residual autonomy 1 min 1 1 The voltage measures are always referred to the phase to neutral value 2 The three voltages are displayed in one screen as xxx yyy zzz V 3 The three line...

Page 24: ... or of the product contained therein contact the manufacturer before carrying out the installation and or the start up 4 2 2 Storage The package normally ensures protection from humidity and possible damages during transport Do not store the UPS outdoor Risk of damage due to inappropriate storage For the environmental storage conditions refer to the indications given for the installation of the de...

Page 25: ... Before the positioning in the final location remove the UPS from the pallet taking away the fastening brackets The UPS can be lifted and handled using a pallet truck or a forklift UPS units up to 60kVA B8031FXS and B8033FXS series are moved via the four castors provided The UPS technical data are shown on a label fixed on the rear Picture 19 Handling of a UPS unit up to 60kVA Wheels ...

Page 26: ... for by EN62040 1 annex N 4 4 1 Base plan static load and weights Picture 20 Base plan UPS kVA 10 15 20 30 40 50 60 B8031FXS B8033FXS B8033FXS L1 mm 450 P1 mm 650 L2 mm B8031FXS kVA 10 15 20 Weight w o battery kg 100 110 110 Weight with battery kg Min 175 Max 285 Min 260 Max 285 Min 260 Max 285 Static load w o batteries kg m2 315 348 348 Static load with batteries kg m2 Min 470 Max 945 Min 829 Max...

Page 27: ...e 21 Dimensions and distance from the walls Power kVA 10 15 20 30 40 50 60 B8031FXS B8033FXS B8033FXS L mm 450 P mm 670 H mm 1200 X min mm 50 100 Y min mm 500 ADD CABINET COD AS553 L1 mm 503 P1 mm 647 The table below shows the air volume required for an optimal ventilation and cooling of the UPS ...

Page 28: ... active substances Therefore the place of installation must meet specific requirements to ensure compliance with the conditions for which the UPS was designed Climatic conditions according to the technical specification of B8000FXS Environmental parameter Minimum operating temperature C 10 Maximum operating temperature C 40 Minimum relative humidity 5 Maximum relative humidity 95 Condensation NO R...

Page 29: ... 5 0 a Hydrofluoric acid mg m3 0 001 0 003 0 003 0 03 2 0 2 0 a Ammonia mg m3 0 03 0 3 0 3 3 0 35 175 h Ozone mg m3 0 004 0 01 0 01 0 1 0 3 2 0 i Nitric oxide expressed in equivalent values of nitrogen dioxide mg m 3 0 01 0 1 0 1 1 0 9 0 20 Places where atmosphere is strictly monitored and regulated clean spaces category X Places where atmosphere is permanently monitored X Places located in rural ...

Page 30: ...nnections in compliance with the local standards Cables must be selected bearing in mind technical financial and safety aspects The selection and the sizing of cables from a technical viewpoint depend on the voltage on the current absorbed by the UPS on the bypass line and on the batteries on the ambient temperature and on the voltage drop Finally the kind of cable laying must be taken into partic...

Page 31: ...into account the UPS leakage current residual current devices having adjustable threshold can be used Mains connection Use a suitable and readily accessible disconnect device in the fixing wire connecting the UPS to the mains To protect the output against the risk of electric shock use the following residual current devices B8033FXS DEVICE AS TYPE B IEC TR 60755 A2 B8031FXS DEVICE AS TYPE A IEC 61...

Page 32: ... 3x32 3x32 3x70 3x70 3x100 3x135 Bypass 3x25 3x32 3x32 3x70 3x70 3x100 3x135 Input cables mm2 Rectifier 4x6 4x6 4x10 4x25 4x25 4x35 4x35 Bypass 4x6 4x6 4x10 4x25 4x25 4x35 4x35 Output cables mm2 4x6 4x6 4x6 4x10 4x25 4x25 4x35 Battery cables mm2 3x6 3x6 3x6 3x6 3x16 3x16 3x35 Ground cable mm2 16 16 16 16 35 35 50 ...

Page 33: ...flexibility of use as only the bypass line is cut leaving the rectifier battery charger in operation The use of an external device forces the user to separate the UPS supply lines rectifier and bypass if the flexibility and availability of the UPS are supposed to be kept unaltered The following table shows the main electrical characteristics of the external sectioning device in case this solution ...

Page 34: ...ded with terminal boards for the connection of power cables and auxiliary loads Picture 22 Terminal board B8031FXS 10 15 20kVA Picture 23 Terminal board B8033FXS 10 15 20kVA Picture 24 Terminal board B8033FXS 30 40kVA Picture 25 Terminal board B8033FXS 50 60kVA ...

Page 35: ...lation In any case we recommend to carry out the installation and the electrical input and output connections in compliance with the local standards During the electrical installation take particular care to respect the phase rotation UPS 10 20kVA The terminal boards are positioned at the rear of the UPS under the breakers To access the terminals remove the rear protection extracting the fixing bo...

Page 36: ...ia DC circuit breakers before connecting it to the UPS connect the ground cable to the relevant bar before carrying out any other connection inside the device Risk of damages to the device due to insufficient insulation The cables must be protected from short circuits and leakage currents to earth the connection points must be hermetically sealed to prevent the air from being sucked through the ca...

Page 37: ...p to 40 C there will be a significant reduction of the battery life To avoid the formation of any kind of potentially explosive hydrogen and oxygen mixture suitable ventilation must be provided where the battery is installed see EN62040 1 2 annex N For the materials installed in France we have to apply the rules according to NFC 15 100 article 554 2 the volume of the renewed air has to be at least...

Page 38: ...ing of 120 battery blocks with 6 cells each for 720 cells in total are installed in the cabinet AS533 for 7Ah 9Ah and 12Ah batteries The battery circuit breaker and the protection fuses are installed inside the external cabinet With regard to the installation of the external battery cabinet follow the instructions in the Operating Manual 4 9 1 1 Dimensions and weights The dimensions and weights of...

Page 39: ...y cabinet Cabinet AS553 W mm 503 D mm 647 H mm 1200 L1 mm 500 P1 mm 625 L2 mm 50 Cabinet AS553 120 x 7Ah 120 x 9Ah 120 x 12Ah 60 x 12Ah Weight w o battery kg 120 120 120 120 Weight with battery kg 408 459 645 385 Static load with battery kg m 2 1255 1412 1984 1184 ...

Page 40: ...n The following picture shows the electrical connection between the UPS and the external battery cabinet Picture 28 Battery cabinet and UPS connection For the connection shown above you can use the cables supplied in the battery cabinet ...

Page 41: ...the proprietary programming and control software MODBUS OPTIONAL is used for the transmission of data to the outside via MODBUS protocol RS485 With terminal board PARALLEL OPTIONAL is used for communication between paralleled UPS units SNMP OPTIONAL is used for the external transmission of data via LAN NORMAL BYPASS SELECTOR transfers the load to bypass SERVICE INPUT used for service only ...

Page 42: ...OMD91046 rev D 42 Picture 29 Interfaces of UPS B8000FXS ...

Page 43: ...r by the floating voltage The Walk in function like the delayed start function of the rectifier allows to reduce disturbances to the diesel generator due to the supply of the UPS systems 5 1 3 Sequential rectifier start for parallel systems Hold off The values of the Sequential Rectifier Start function can be enabled and set via the Test Software The setting range of the values is 1 to 300 seconds...

Page 44: ...sor to be installed near the battery room in order to detect the operating temperature This transducer is able to interface with the control logic of the rectifier in order to modify its floating voltage based on temperature according to the typical curve supplied by the battery manufacturer It is normally used for sealed batteries which are particularly temperature sensitive The temperature measu...

Page 45: ...ate input kit The following Kit can only be used for UPS units with a three phase input and output It is used when the rectifier input line must be separated from the bypass input line For UPS units with a single phase output the bypass input and the rectifier input are already separate 5 2 4 Voltage adaptation transformers A voltage adaptation transformer can be connected at the UPS output termin...

Page 46: ...rm A13 INV OUT TOL Not energized if the alarm is present 11 12 Closed DL4 On 10 11 Open RL5 NORMAL MODE Alarm A16 BYP LOAD ECO MODE Status S7 BYPASS LOAD Not energized if the alarm is present Energized if the status is present 14 15 Closed DL5 On 13 14 Open RL6 BATTERY NOT DISCHARGING Not energized if the battery is discharging 17 18 Closed DL6 On 16 17 Open RL7 NORMAL MODE Status S4 INV LOAD ECO ...

Page 47: ...splay 4 independent visual alarms Each event activates the flashing of the last LED General Alarm and an acoustic signal that can be silenced by the user The regular operating conditions of the UPS are indicated by the lighting of LED UPS OK 5 2 9 Parallel kit The parallel kit allows to prearrange a UPS configured as a single unit for its connection and configuration in a parallel redundant system...

Page 48: ... for external battery cabinet The connection kit is always furnished together with the external battery cabinet see paragraph 4 7 and consists of additional terminals and cables which allow the connection of the UPS to the additional cabinet It can be purchased separately in case the external battery is not directly supplied by BORRI 5 2 11 Wall mounted isolator with battery fuses The isolator wit...

Page 49: ...Switch A normally open contact has to be connected to the UPS terminals MBY1 MBY2 when the contact is closed see Manual Bypass procedure the microprocessor will acquire the status of the contact and shut down the inverter 5 2 15 Remote emergency power off EPO The REMOTE EPO Kit allows to prearrange an auxiliary contact in the terminal board terminals EAC1 EAC2 to be connected to the External EPO b...

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