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Borri B400R-010-B (C), User Manual

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B400R 1-3kVA User Manual 

 
 

3 

 

 

1. Safety and EMC Instructions 
 

 
 
 

 

1.1 Installation

 

 

 

Read through the installation instructions before connecting UPS system to the supply.

 

 

 

Condensation may occur if the UPS is moved directly from a  cold to a warm environment. The 
UPS  must  be  absolutely  dry  before  being  installed.  Please  allow  an  acclimatisation  time  of  at 
least two hours.

 

 

 

Do not  install the UPS near water or in a damp environment.  Do not  install the  UPS where  it 
would be exposed to direct sunlight or near a heat source.

 

 

 

Do  not  connect  appliances  which  would  overload  the  UPS  (e.g.  laser  printers,  etc)  to  the  UPS 
output.

 

 

Install cables in such a way that no one can step on or trip over them.

 

 

 

Assure  UPS  system  and  external  battery  source  are  earthed  appropriately  by  a  competent 
person.

 

 

 

Only connect the UPS to an appropriately earthed shockproof supply.

 

 

 

Connections to the UPS must be easily accessible for maintenance and servicing purposes.

 

 

 

Once  equipment  has  been  installed,  the  sum  of  the  leakage  current  of  the  UPS  and  the 
connected load must not exceed 3.5mA.

 

 

 

Do  not  block  ventilation openings  in  the  UPS’s  housing.  Ensure  the  air  vents  on  the  front  and 
rear of the UPS are not blocked. Allow at least 25cm of clearance space on each side to allow 
correct ventilation.

 

 

 

The  UPS  has  been  provided  with  an  earthed  terminal,  during  installation,  equipotential  earth 
bonding to the external battery cabinets should be made.

 

 

 

An  appropriate  disconnection  device  as  short-circuit  backup  protection  should  be  provided  in 
the buildings wiring installation. Please see the disconnection device specification in chapter 4.2.

 

 

 

The equipment is powered by more than one source.

 

 

Please read carefully through the following user manual and 
safety instructions before installing and using the UPS. 

 

Summary of Contents for B400R-010-B (C)

Page 1: ...B400R Online UPS User Manual B400R 010 B C B400R 020 B C B400R 030 B C 208 220 230 240VAC ...

Page 2: ...ing mode 24 5 3 Turning on and Turning off UPS 29 5 4 LCD operation 30 6 SPECIAL FUNCTION 38 6 1 HE function 38 6 2 Converter function 38 7 TROUBLE SHOOTING 39 8 MAINTENANCE 41 8 1 Operation 41 8 2 Storage 41 8 3 Battery Replace 41 9 TECHNICAL DATA 42 9 1 Electrical specifications 42 9 2 Operating Environment 43 9 3 Typical backup time Typical values at 25 C in minutes 42 9 4 Dimensions and weight...

Page 3: ...nnect the UPS to an appropriately earthed shockproof supply Connections to the UPS must be easily accessible for maintenance and servicing purposes Once equipment has been installed the sum of the leakage current of the UPS and the connected load must not exceed 3 5mA Do not block ventilation openings in the UPS s housing Ensure the air vents on the front and rear of the UPS are not blocked Allow ...

Page 4: ...signed for tower and rack purpose They can be installed into a 19 inch equipment rack or installed within a provided stand as a tower Please follow the below instruction for Tower or Rack Mount Setup Tower setup The B400R Series can be installed horizontally and vertically As a tower configuration it is provided with optional UPS stands to stabilize the UPS The UPS stand must be attached to the bo...

Page 5: ...B400R 1 3kVA User Manual 5 ...

Page 6: ... space each Use the following procedure to install UPS in a rack 1 Align the mounting ears with the screw holes on the side of the UPS and tighten the screws 2 Assemble the rack rails within the rack mounting 3 Slide in the UPS into the rack rail and lock it into the Rack mounting 4 Tighten the screws to secure the UPS into place and then the load can be connected ...

Page 7: ...or stabilization and secure the UPS and EBM together then lift and place down the UPS and EBM carefully into the stands 3 Connect the Earth line from UPS port A to EBM port B 4 Take off the front panel and connect the battery terminal A from UPS to EBM terminal B as shown below Users need to remove the small gate C on the side of the front panel to allow the outlet wire of the EBM to pass through ...

Page 8: ...y and unscrew the internal screws 4 Take off the front panel and connect the battery terminal A from UPS to EBM terminal B as shown below Users need to remove the small gate C on side of the front panel to allow the outlet wire of the EBM to pass through the gate and then reassemble front panel 5 After installing the UPS into the rack the load can then be connected to UPS Please make sure the load...

Page 9: ... the first EBM to the battery terminal E of the second EBM Users need to remove the small gate C on side of the front panel to allow the outlet wire of the EBM to pass through the gate and then reassemble front panel Connecting the Multiple EBMs in rack form 1 Connect an Earth line between the UPS and the first EBM and then connect an Earth Line between the first EBM and the second EBM 2 Take off ...

Page 10: ...nel Caution risk of electric shock Even after the unit is disconnected from the mains power supply components inside the UPS are still connected to the batteries which are potentially dangerous Before carrying out any kind of service and or maintenance disconnect the batteries Verify that no current is present and no hazardous voltage exists in the capacitor or BUS capacitor terminals Batteries mu...

Page 11: ... outlet Servicing should be performed by qualified service personnel knowledgeable of batteries and required precautions Keep unauthorized personnel away from batteries Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay too...

Page 12: ... out onto flat area 6 Install the new battery pack into the UPS 7 Re attach the battery bracket and reconnect the battery cable A and B 8 Re install the front panel back to UPS 1 3 5 Testing New Batteries For a battery test please check The batteries must be fully charged The UPS must be in Normal mode with no active alarms Don t take on off the load To test batteries 1 Connect the UPS to mains su...

Page 13: ...6 Standards Safety IEC EN 62040 1 EMI Conducted Emission IEC EN62040 2 Category C1 Radiated Emission IEC EN62040 2 Category C1 Harmonic Current IEC EN 61000 3 2 Voltage Fluctuation and Flicker IEC EN 61000 3 3 EMS ESD IEC EN 61000 4 2 Level 3 RS IEC EN 61000 4 3 Level 3 EFT IEC EN 61000 4 4 Level 4 Surge IEC EN 61000 4 5 Level 4 CS IEC EN 61000 4 6 Level 3 MS IEC EN 61000 4 8 Level 3 Voltage dips ...

Page 14: ...th them and understand their meaning Symbol and Explanation Symbol Explanation Symbol Explanation Alert you to pay Special attention Protective Ground Caution of high voltages present Alarm Silenced Turn on the UPS Overload Indication Turn off the UPS Battery Idle or shut down the UPS Recycle Alternating Current Source AC Do not dispose with ordinary waste Direct Current Source DC ...

Page 15: ... direct current charges the batteries and powers the inverter On the basis of this DC voltage the inverter generates a sinusoidal AC voltage which permanently supplies the loads Computers and periphery are thus powered entirely by the mains voltage In the event of power failure the maintenance free batteries power the inverter This manual covers the UPS listed as follows Please confirm whether it ...

Page 16: ...cted first The UPS System has no input breaker on the standard cabinet When installing the UPS the user needs to connect the external breakers and protective components to the input terminals It is recommended to select the ISOLATOR instead of the traditional combination kit including breaker and fuse When selecting the ISOLATOR the user can refer to below table Model No UPS INPUT ISOLATION VOLTAG...

Page 17: ...or is normally closed with a wire on the rear panel Once the connector is open the UPS will stop the output until the EPO status is disabled 4 3 Battery charge Fully charge the batteries of the UPS system by leaving the UPS system connected to the mains for approximately 1 2 hours The UPS system can be used directly without charging the batteries but the stored energy time may be shorter than the ...

Page 18: ...move the front panel connect the battery via Anderson PP45 connectors Prepare the battery cable which should be able to carry the current of 50A for all models the cross section area should be greater than 4mm2 for all models Battery wire colour is recommended as following GND Brown Green Yellow Blue 6 The brown wire is connected to the terminal of the battery The blue wire is connected to the ter...

Page 19: ...phical LCD with dual colour backlight Standard back light is used to light up the display with white text and a blue background When the UPS has a critical alarm the backlight changes the text to dark amber and the background to amber See Figure below Figure 5 1 On line UPS Control Panel ...

Page 20: ...rn Off When the unit has been turned on press this button for 3s to turn off the unit Enter Main Menu When the UPS is displaying the default status summary press this button for 1s to enter the main menu tree Exit Main Menu Press this button 1s to exit the present menu and return to the default status summary Scroll Up Press this button for 100ms 1s to scroll up through the menu options Scroll Dow...

Page 21: ...e default UPS status summary screen when no button has been pressed for 15 minutes On the UPS status summary screen the following information is given Status summary including mode and load Alarm status if any are present Notes alarm including fault and warning information Battery and charger status including battery voltage charge level and charger status Running information including UPS operati...

Page 22: ... the current operating mode or status 5 2 1 Line mode An example of the LCD display in Line mode is shown below 5 2 2 Battery mode An example of the LCD display in battery mode is shown below When the UPS is in battery mode the buzzer beeps once every 4 seconds Figure 5 3 Line Mode Figure 5 4 Battery Mode ...

Page 23: ...PS does not have the backup function when it is in bypass mode The power used by the load is supplied from the mains via an internal filter The UPS will beep once every 2 minutes whilst in bypass mode 5 2 4 Standby mode An example of the LCD display in standby mode is shown below Figure 5 5 Bypass Mode Figure 5 6 Standby Mode ...

Page 24: ...and the load is supplied continuously 1 This function can be enabled through the LCD settings or the UPS Management software Winpower 2 It is Important that the transfer time of the UPS output from HE mode to battery mode is less than 10ms Although this is a short transfer time it may be too excessive for some sensitive load 5 2 6 Converter mode When operating in converter mode the UPS will operat...

Page 25: ...ndard operations Normally these problems are not fatal and the UPS continues working but they should be rectified quickly or the UPS may fail The detailed warning table is shown in chapter 7 5 2 8 Fault When a fault occurs it illustrates that some fatal problem s is present the UPS will be directly cut off the output or transfer to bypass and keep alarming The backlight of LCD will also change to ...

Page 26: ...crease the loads connected until it reaches a value less than 90 of its nominal power capacity While doing a battery test the symbol for battery test will be shown on the display If the battery status is bad battery detected or battery disconnected the symbol for battery failure will be shown and UPS will alarm Figure 5 11 Overload Figure 5 12 Battery Test Figure 5 13 Battery Fails ...

Page 27: ...0ms the UPS will be powered on At this time the fan begins to rotate and the LCD will display the Borri logo The LCD will then show the default UPS status summary screen after the UPS completes its self test 3 By pressing the power button continuously for more than 1 second the buzzer will beep for 1s and the UPS will turn on 4 A few seconds later the UPS will enter Battery mode If the mains power...

Page 28: ...own requirements allowing optimisation of the UPS functionality 5 4 1 The main menu Whilst on the default UPS summary screen pressing the or button for 1s will bring up detailed information about alarms battery will be shown Whilst on the default UPS summary screen when pressing the button 1s will allow the user to enter the main menu tree The main menu tree includes six branches the UPS status me...

Page 29: ...B400R 1 3kVA User Manual 29 Figure 5 14 Main menu tree ...

Page 30: ...tton whilst on the menu item UPS status the display will enter the next menu tree The content of UPS status menu tree is the same as the default UPS summary menu By pressing the button for 1s the display will return to the previous menu tree Figure 5 15 UPS Status menu tree ...

Page 31: ...e information available includes the illustration the event code and the operating time of UPS when the event happened By pressing the or button for 1s all the events can be displayed one by one The max number of recorded events is 50 when the number is larger than 50 the oldest fault event is overwritten by the newest event fault By pressing the button for 1s the display will return to the previo...

Page 32: ...e display will enter the next menu tree A lot of useful information can be checked here including the output voltage and frequency the output current the load capacity the input voltage and frequency etc By pressing the button for 1s the display will return to the previous menu tree Figure 5 17 Measurement menu tree ...

Page 33: ... be closed and then enter this menu to clear EPO status the UPS alarm will then stop and recover to bypass or standby mode The UPS needs be turned on by manual operation 5 Reset Fault status when a fault occurs the UPS will remain in Fault mode and alarm To recover to normal status enter this menu to reset error status the UPS alarm will then stop and recover to bypass or standby mode The reason f...

Page 34: ...B400R 1 3kVA User Manual 34 Figure 5 18 Control menu tree ...

Page 35: ...y pressing the button for 1s the display will return to the previous menu tree 5 4 7 The setting menu Please contact your local distributor for further information before altering the settings Some settings will change the specification and some settings will enable or disable UPS functions The unsuitable alteration of settings by users may result in potential UPS failure and even cause direct dam...

Page 36: ...isadvantages are 1 The load does not have the same level of protection as it does in Line mode as the load is directly supplied from the mains 2 The transfer time of the UPS output from HE mode to Battery mode is about 10ms So the function is not suitable to some sensitive loads and the region where mains power is unstable 6 1 2 Set the function This function can be enabled through the LCD setting...

Page 37: ...Battery Over Voltage Alarm Code 16 Battery is over charged Stop charging the batteries automatically after the battery voltage has returned to a normal level and mains is normal set batteries to charge automatically once more Battery Low Alarm Code 12 Battery Voltage is low Should the alarm sound every second it s recommended the protected equipment is safely shutdown Charge Fail Alarm Code 15 UPS...

Page 38: ...ture and adjust room ventilation where possible NTC open Alarm Code 87 UPS Internal fault Please contact your distributor or Borri for assistance Inverter Short Alarm Code 31 UPS Output short circuit Remove all protected equipment and turn off the UPS Check whether the UPS outputs or load are short circuit Make sure fault has cleared and that no internal faults are present before switching the UPS...

Page 39: ...be replaced Battery replacement should be performed only by qualified personnel It is recommended to isolate the UPS completely from the mains before the replacement If there is a battery breaker then turn it off first Disconnect the battery cable carefully and make sure no exposed wires can be touched Reconnect the new batteries to the UPS by following section 5 8 Then turn on the battery breaker...

Page 40: ...20 B B400R 030 B Number and Type 3 x 12V 7Ah 4 x 12V 9AH 6 x 12V 9Ah 9 2 Operating Environment Ambient Temperature 0 C to 40 C Operating Humidity 95 Altitude 1000m Storage Temperature 0 C to 45 C 9 3 Typical backup time Typical values at 25 C in minutes Model No 100 Load 50 Load B400R 010 B 5 15 B400R 020 B 3 10 B400R 030 B 3 10 9 4 Dimensions Weights Model B400R 010 B C B400R 020 B C B400R 030 B ...

Page 41: ...le 2 Tx Transmit to external device Out 3 Rx Receive from external device In 4 Unused Not Applicable 5 GND Signal common tied to chassis Not Applicable 6 Unused Not Applicable 7 Unused Not Applicable 8 Unused Not Applicable 9 Unused Not Applicable 10 3 USB port The UPS can communicate with a USB compliant computer by using HID compatible power management software To establish communication between...

Page 42: ...on about the Serial Network Management Card see the Serial Network Management Card User s Guide 10 5 Dry Contact port The UPS incorporates build in single programmable relay output with potential free contact for remote alarm indication Dry out port and incorporates single signal input Dry in port See figure in the UPS rear panel for the locations of the ports The relay output can be configured by...

Page 43: ...Bypass Output Dry in Signal Description Disable Disable the function UPS On One second pulse activated the UPS turns on when the UPS is not on inverter It is the same as a remote button to control the UPS Status UPS off One second pulse activated the UPS turns off when the UPS is on inverter It is the same as a remote button to control the UPS Status Maintain Bypass One second pulse activated the ...

Page 44: ...ontrol any UPS on the same LAN regardless of distance from the UPS Installation procedure 1 Go to the website http www borri co uk softwaredownload 2 Choose the operating system you use and follow the instructions described on the website to download the software 3 When downloading the required files from the internet enter the serial No S11C1 01220 0100 478DF2A to initiate installation of the sof...

Page 45: ...The UPS rear panel description table and pictures are shown as below No Function B400R 1 3kVA 1 AC Output 2 EPO Dry in Communication Port 3 USB Port 4 AC Input 5 Dry Out 6 SNMP Slot 7 RS232 8 Earth Line Port B400R 010 B C B400R 020 B C B400R 030 B C ...

Page 46: ...B400R 1 3kVA User Manual 46 The EBM rear panel description table and picture are shown below No Function B4BB3 B4BB4 B4BB5 EBM 1 Earth Line Port B4BB3 B4BB4 B4BB5 EBM ...

Page 47: ...iness Park Rotherside Road Eckington Sheffield S21 4HL Tel 44 01246 431431 Fax 44 01246 431 444 Email sales borri co uk Web www borri co uk Borri S p A Via 8 Marzo 2 52010 Bibbiena Arezzo Italy Tel 39 0575 5351 Fax 39 0575 651 438 Email info borri it Web www borri it ...

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