BorMann 022954 Owner'S Manual Download Page 14

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6. Position the router table on the board so tt1at the holes in the legs line up with the drilled holes in the board. 

7.Secure the router table to the board using eight long round head wood screws (not provided). Applying a little soap to the 

screw threads will make it easier to thread the screws into the drilled holes. 

8. TIGHTEN the screws SECURELY 

9. Place the router table on a workbench or other stable and sturdy surface, and firmly secure the board with screws or other 

suitable means. 

  

OPERATION 

GENERAL 

The power switch box is designed to be used with router tables. It provides the convenience of an "ON-OFF" switch box at 

the front of the table, thus eliminating the need to reach underneath the table to turn the router "ON" and "OFF". 

The power switch box also provides an optional simultaneous "ON-OFF" control of an additional accessory, such as a light, 

vacuum, etc. The switch box incorporates an internal, re-settable circuit breaker to provide protection in overload situations. 

 

ELECTRICAL REQUIREMENTS 

In the event of a malfunction or breakdown, grounding provides the path of least. Resistance for electric current in order to 

reduce the risk of electric shock. This switch box is equipped with an electric cord that has an equipment grounding 

connector and a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in 

accordance with all local codes and ordinances. 

 

DO NOT

 modify the plug provided if it will not fit the outlet. Have the proper outlet installed by a qualified electrician. 

 

Improper connection of the equipment grounding conductor can result in risk of an electric shock. 

 

The electrical outlet on the back of the switch box will accept either a two-prong from a DOUBLE INSULATED router or 

accessory, or a three-prong grounding type plug. 

 

 

WARNING! 

Do not permit fingers to touch terminals of the plug when installing or removing from the outlet. If not properly 

grounded, this power tool can present the potential hazard of electrical shock, which can possibly result in death, particularly 

when used in a damp location, in proximity to plumbing or out of doors. If an electrical shock occurs, there is always the 

potential of a secondary hazard, such as your hands contacting the router bit. 

WARNING

! Use the switch box only when properly assembled to the router table. Use only with a router which has also been 

properly installed on a properly assembled router table. 

 

SWITCH BOX OPERATION 

This section explains the operation and features of the switch box prior to plugging the power cord into an electrical outlet. 

The intent is to familiarize the user with the switch box operation without actually turning on the router. 

The switch box incorporates two positive safety features to prevent inadvertent switching on of the router and the 

unauthorized, and possibly hazardous, use by others. Inadvertent switching on of the router is prevented by the clear plastic 

switch box cover. The cover must be raised and the switch box manually turned to start the router. 

  

In an emergency, the switch box can be turned OFF by slapping or striking the switch box cover with the hand. 

WARNING!

 Before proceeding any further, make sure the switch on the router is in the OFF position and the switch box is in 

the OFF position. 

The switch box power cord can now be plugged into a wall outlet. 

 

ROUTER AND SWITCH BOX OPERATION 

This section explains operation of the switch box with the power cord plugged into an electrical outlet. The router will turn 

ON when the switch box is turned to the ON position. 

1. Position the ON-OFF switch on the router in the ON position. Make sure the switch box is in the OFF position when doing 

this. 

2. To turn the router ON, slide finger under the switch box cover and turn on the switch box, as described in the previous 

section. 

3. To turn the router OFF, press the switch box cover, as described in the previous section. 

 

 

 

 

Summary of Contents for 022954

Page 1: ...Brt3000 Owner s manual Art Nr 022954 www BormannTools com...

Page 2: ...8 Make workshop child proof Use padlocks master switches or remover starter keys 9 Do not force tools Do not force tool or attachment to do a job it saw not designed to perform 10 Use the right tool...

Page 3: ...TIONS FOR ROUTER TABLE 1 Always wear eye protection 2 Noise levels vary widely with location To avoid possible hearing damage wear ear plugs or ear muffs when using your router table for long periods...

Page 4: ...gue and groove joints face cuts veining fluting making crown molding making cuts up to 2 1 2 from the edge of the workpiece toward the centre of the workpiece An accurate adjusting jointing fence that...

Page 5: ...cure the switch box to the leg and the router table top using two 2 long truss head machine screws and two 2 hex KEPS nuts Note There are two hex shaped recesses in the switch box assembly case into w...

Page 6: ...freely without contacting the edges of the extensions MOUNTING ROUTER TO THE ROUTER TABLE ALWAYS UNPLUG ROUTER BEFORE MOUNTING This table will accept 6 in diameter base routers This router table is eq...

Page 7: ...e router within the large centering ring in the middle of the table centering the router base within the ring See_ Figure 6 and 7 3 Place four clamps over the four bolts that were previously inserted...

Page 8: ...the short tab end of the clamp FIGURE 8 FIGURE 9 7 With the router centered and the clamps oriented for best clamping force on the router base TIGHTEN and SECURE the clamps There MUST be NO movement...

Page 9: ...finger in the insert hole and gently pull up until the tabs disengage the hole When not in use store the inserts in a convenient place WARNING DO NOT attempt to remove table top inserts from the tabl...

Page 10: ...jointing adjustment UNITIZED FENCE ASSEMBLY OF RETRACTABLE GUARD TO UNITIZED FENCE 1 With the unitized fence upside down on a flat surface orient the retractable guard as shown ih Figure 14 Position...

Page 11: ...d position NOTE If the guard does not retract back freely loosen screw just enough for the guard to retract and snap back to its normal forward position ATTACHMENT OF UNITIZED FENCE ASSEMBLY TO ROUTER...

Page 12: ...le in the protractor head FIGURE 18 NOTE There are two round hole in the mitre bar Make sure the long truss head machine screw enters the hole shown in Figure 18 2 Tighten the screw so that it touches...

Page 13: ...tted hole locations 5 Position the router table on the workbench so that the holes in the legs line up with the drilled holes in the workbench 6 Secure the router table to the workbench using eight lo...

Page 14: ...to touch terminals of the plug when installing or removing from the outlet If not properly grounded this power tool can present the potential hazard of electrical shock which can possibly result in d...

Page 15: ...d without piloted router bits ALIGNMENT OF UNITIZED FENCE TO MITRE BAR SLOT 1 Measure the distance from each end of the unitized fence to edge E of mitre bar slot on the table as shown in Figure 22 If...

Page 16: ...ELY CERTAIN THAT TOP OF THE BIT IS BELOW THE INSIDE SURFACE OF THE RETRACTABLE GUARD CHECK TO SEE THAT THE GUARD RETRACTS FREELY IN AND OUT OF THE FENCE TO ITS NORMAL POSITION OVER THE ROUTER TABLE HO...

Page 17: ...clamping knob and move the Jointing fence out flush against the finished edge of the scrap wood as shown in Figures 24 and 25 Retighten the adjustable jointing fence knob 5 Repeat the test cut on the...

Page 18: ...tion of the cutter as shown by the direction arrow in Figure 26 4 The router table is now ready for use EDGE CUTTING WITH PILOTED ROUTER BIT 1 Position the adjustable jointing fence in the same manner...

Page 19: ...ELY AGAINST the mitre gauge the router table and the fence assembly when making this cut Make sure that NEITHER YOUR FINGERS HANDS OR ANY PART OF YOUR BODY is in line with the router bit when using th...

Page 20: ...20 www BormannTools com GR 1 2 3 4 5 6 7 8 9 10 11...

Page 21: ...21 www BormannTools com 12 13 14 15 16 17 OFF 18 19 20 21 22 23 24 25 26 27 28 1 2 3 4...

Page 22: ...22 www BormannTools com 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25...

Page 23: ...23 www BormannTools com 2 1 2 Phillips 3 mm 1 8 1 1 2 1 2 2 KEPS 3 1 2 2 2 KEPS KEPS...

Page 24: ...24 www BormannTools com 1 2 4 4 4 KEPS 3 4 3...

Page 25: ...25 www BormannTools com 4 5 6 7 8 6 To 1 4 5 5...

Page 26: ...26 www BormannTools com 2 6 7 3 6 7 6 7 KEPS KEPS 5 6 8 9...

Page 27: ...27 www BormannTools com 8 9 7 13 mm 1 2 10 mm 3 8 20 3 4 16 5 8 25 mm 1 22 mm 7 8 32 mm 1 1 4 28 mm 1 1 8 38 mm 1 1 2 35 mm 1 3 8 38mm 1 1 2 41mm 1 5 8 41 mm 1 5 8 1...

Page 28: ...28 www BormannTools com 2 10 10 3 1 11 11 2 12 13 3 12 13...

Page 29: ...29 www BormannTools com 12 13 1 14 15 14...

Page 30: ...30 www BormannTools com 15 2 3 14 4 WARNING 1 16 2 17 16 3 16 4 16...

Page 31: ...31 www BormannTools com 17 1 18 18 18 2 3 19...

Page 32: ...32 www BormannTools com 19 1 20 20 2 3 4 3 1 8 5 6 7 1 460mm 18 1 4 580mm 23 19mm 3 4 2 21...

Page 33: ...33 www BormannTools com 21 3 4 5 3 1 8 6 7 8 9 ON OFF ON OFF ON OFF...

Page 34: ...34 www BormannTools com OFF OFF ON 1 ON OFF ON OFF 2 3 19 mm 3 4 1 5mm 1 16 19mm 1 E 22...

Page 35: ...35 www BormannTools com 22 2 router A B A B 23 2 A B 23 3 4 B...

Page 36: ...36 www BormannTools com 5 1 24 25 2 23 24 24 25...

Page 37: ...37 www BormannTools com 3 24 25 4 24 25 5 6 0 8mm 1 32 1 26 26 2 23 24 3 26 4 1 1 2 27 28 3...

Page 38: ...38 www BormannTools com 27 28 27 19mm 3 4 19mm 3 4 29 29...

Page 39: ...39 www BormannTools com 60 Service 335 450mm 335 200mm...

Page 40: ...41 www BormannTools com...

Page 41: ...42 www BormannTools com...

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